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Comfort 580 / Control x.51
Operator system for Hinged Gates
GB
Operating Instructions
2 Operating Instructions, Comfort 580 GB (#91636)
1. Meaning of symbols
Caution!
Danger of personal injury!
The following safety advice must
be observed at all times so as to avoid
personal injury!
Attention!
Danger of material damage!
The following safety advice must
be observed at all times so as to avoid
material damage!
Advice / Tip
Check
Reference
i
Photocell or closing edge safety device (CESD)
Gate position OPEN
Has no function
Gate position CLOSED
Reference control point
Has no function
Impulse
(remote control, external control elements)
Operation
Closing edge safety device
STOP
External control elements
Modular antenna
Controls and motor unit symbols Advice
Type plate on motor unit 2 (only double wing)
Type: ________________________________________________
Art. No.: _____________________________________________
Product No.: __________________________________________
Type plate on motor unit 1
Type: ________________________________________________
Art. No.: _____________________________________________
Product No.: __________________________________________
Type plate on control unit
Type: ________________________________________________
Art. No.: _____________________________________________
Product No.: __________________________________________
Operating Instructions, Comfort 580 GB (#91636) 3
2. Table of contents
1. Meaning of symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2. Table of contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
3. General safety advice . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
4. Product overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.1 Comfort 580 supply package . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
4.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4.3 Gate variations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5. Preparation for mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.1 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5.2 Checks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
5.3 Gate and foundation layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5.4 Cabling layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
6. Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.1 Mounting conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.2 Installing the foundation box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
6.3 Installing the motor unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
6.4 Mounting the telescopic arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6.5 Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6.6 Fixing the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
6.7 Connection of control elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
6.8 Connecting the motor unit to the controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
6.9 Connection of the mains cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
7. Hand transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.1 Operation and accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
7.2 Hand transmitter coding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8. Initial operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8.1 Connecting the modular antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8.2 Overview of the control unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8.3 Overview of the display functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8.4 Reference point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
8.5 Express programming . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
8.6 Function test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
9. Extended operator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
9.1 General notes on extended operator functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34
9.2 Programming structure for extended operator functions (Example for Level 2, Menu 2) . . . . . . . . . . . . .35
9.3 General overview of the programmable functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
9.4 Functions overview for the levels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38
10. Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
10.1 Status messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
10.2 Fault messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48
10.3 Rectifying faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
11. Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
11.1 Connection diagram Comfort 580 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53
11.2 Technical data for Comfort 580 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54
11.3 Declaration of Incorporation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55
11.4 EC Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56
4 Operating Instructions, Comfort 580 GB (#91636)
Please read carefully!
IMPORTANT SAFETY INSTRUCTIONS:
IMPORTANT - PLEASE OBSERVE ALL SAFETY INSTRUCTIONS TO PRE-
VENT INJURY TO PERSONS.
PLEASE KEEP THESE INSTRUCTIONS FOR FURTHER USE.
IMPORTANT INSTRUCTIONS FOR SAFE INSTALLATION:
IMPORTANT - INCORRECT INSTALLATION CAN RESULT IN SERIOUS
INJURY. PLEASE FOLLOW ALL INSTALLATION INSTRUCTIONS.
Target group
This operator system may only be installed, connected and put into
operation by qualified and trained professionals!
Qualified and trained specialist personnel are persons
- who have knowledge of the general and special safety regulations,
- who have knowledge of the relevant electro-technical regulations,
- with training in the use and maintenance of suitable safety equipment,
- who are sufficiently trained and supervised by qualified electricians,
- who are able to recognise the particular hazards involved when
working with electricity,
- with knowledge regarding applications of the EN 12635 standard
(installation and usage requirements).
Warranty
For an operations and safety warranty, the advice in this instruction
manual has to be observed. Disregarding these warnings may lead
to personal injury or material damage. If this advice is disregarded,
the manufacturer will not be liable for damages that might occur.
Batteries, fuses and bulbs are excluded from warranty.
To avoid installation errors and damage to the gate and operator
system, it is imperative that the installation instructions are followed.
The system may only be used after thoroughly reading the respective
mounting and installation instructions.
The motor unit may not be opened, otherwise the guarantee is void.
The installation and operating instructions are to be given to the
gate system user, who must keep them safe. They contain important
advice for operation, checks and maintenance.
This item is produced according to the directives and standards
mentioned in the Manufacturer's Declaration and in the Declaration
of Conformity. The product has left the factory in perfect condition
with regard to safety.
Power-operated windows, doors and gates must be checked by an
expert (and this must be documented) before they are put into
operation and thereafter as required, but at least once a year.
Correct use
The operator system is designed exclusively for opening and closing
hinged doors and gates.
Gate requirements
The Comfort 580 operator system is suitable for:
- hinged gates with a gate wing width of 2.50 m and a gate wing
weight of 250 kg.
Beside the advice in these instructions, please observe the
general safety and accident prevention regulations!
Our sales and supply terms and conditions are effective.
Information on installing the operator system
• Ensure that the gate is in good mechanical condition.
• Ensure that the gate opens and closes properly.
• Remove all unnecessary components from the gate (e.g. cables,
chains, brackets).
• Render any installations inoperable that will no longer be needed
after the operator system has been installed.
• Before commencing cabling works it is very important to disconnect
the operator system from the electricity supply.
Ensure that the electricity supply remains disconnected throughout
the cabling works.
• Adhere to the local protection regulations.
• Lay the electricity supply cables and control cables; these MUST be
laid separately. The controls voltage is 24 V DC.
• Install all the impulse transmitters and control devices (e.g. remote
control buttons) within sight of the gate and at a safe distance
from the moving parts of the gate. A minimum installation height
of 1.5 m must be observed.
• Ensure that no part of the gate extends across public footways or
roads when the installation is complete.
Information on commissioning the operator system
After initial operation, the persons responsible for operating the gate
system, or their representatives must be familiarised with the use of
the system.
• Make sure that children cannot access the gate control unit.
• Before moving the gate, make sure that there are neither persons
nor objects in the operating range of the gate.
• Test all existing emergency command devices.
• Never insert your hands into a running gate or moving parts.
• Pay attention to any parts of the gate system that could cause
crushing or shearing damage or accidents.
The EN 13241-1 regulations must be observed.
Information on servicing the operator system
To ensure proper operation, the following items must be checked
regularly and repaired if necessary.
Before any works to the gate system are undertaken, the operator
system must be disconnected from the mains.
• Check once a month that the operator system stops and reverses
in every position when the gate touches an obstacle. Place an
obstacle in the path of the gate to check this.
• Check the settings of the OPEN and CLOSE automatic cut-out
function.
• Check all movable parts of the gate and operator system.
• Check the gate system for signs of wear or damage.
• Check whether the gate can be easily moved by hand.
• Inspect the telescopic arms for dirt and corrosion.
Remove any dirt. Grease the sliding seats on the telescopic arms.
Information on cleaning the operator system
Never use water jets, high pressure cleaners, acids or bases for
cleaning.
3. General safety advice
Operating Instructions, Comfort 580 GB (#91636) 5
4.1 Comfort 580 supply package
4. Product overview
4.1 / 1
1
2
Single wing gate system
1 Foundation box
2 Motor unit
3 Telescopic arm
4 Shims (4x)
5 Spacer cylinder
6 Cover plate
7 Protective rubber fitting
8 Set of screws for bracket
4.1 / 3
9 Control x.51
10 Handle
1 Foundation box (2x)
2 Motor unit (2x)
3 Telescopic arm (2x)
4 Shims (8x)
5 Spacer cylinder (2x)
6 Cover plate (2x)
7 Protective rubber fitting (2x)
8 Set of screws for bracket (2x)
Double wing gate system
Control unit
3
4
5
The Comfort 580 standard delivery package comprises:
- motor unit
- controls
- fixing materials for controls
and motor unit
- remote control
The Comfort 580 is available in the following versions,
as required:
9
6
7
8
1
2
3
4
5
6
7
8
4.1 / 2
6 Operating Instructions, Comfort 580 GB (#91636)
4. Product overview
!
5
!”
!#
4.1 / 4
11 Screws 3.5 x 32 (4x)
12 Wall plugs S6 (4x)
13 13 Spacer elements (2x)
14 Screw fixing insert with 2 flat cable openings
15 M20 screw fixing with flat cable insert
16 M20 screw fixing with round cable insert
17 M16 screw fixing with round cable insert
Mounting kit for control unit
!^
4.1 / 5
18 Hand transmitter
19 Sun visor clip
20 Module antenna
21 Transmission plug
Remote control
!\
„¯
4.2 / 1
Comfort 580
4.2 Dimensions
„∏
150
300
168
112
270
72
8
Operating Instructions, Comfort 580 GB (#91636) 7
4.3 / 1
The standard supply package is suitable for
the following types of gate.
Single wing gate system
4.3 / 2
Double wing gate system
5.1 General notes
The pictures in these instructions are not true-to-scale.
Dimensions are always given in millimetres (mm)!
The motor unit and the controls must be mounted on
the inside of the gate system.
For correct mounting you will need the following
tools:
5.1 / 1
13 / 17 / 22 / 24 13
2 2 / 5 ø 6 ø 6.5
M 8
5. Preparation for mounting
4.3 Gate variations
4. Product overview
8 Operating Instructions, Comfort 580 GB (#91636)
5.2 Checks
Attention!
In order to guarantee correct
mounting, carry out the following
checks before installing.
5. Preparation for mounting
Advice:
The use of an electric lock is
recommended.
Foundations
• Check the proposed position of the foundation.
Supply package
• Check the package to ensure that all the parts are
included.
• Check that you have all the additional components
that are necessary for your particular installation
requirements.
Gate system
• Ensure that your gate system has an appropriate
electricity supply connection and a facility for
disconnecting the mains. The minimum cross-
sectional area of the earth cable is 3 x 1.5 mm
2
.
• Ensure that all cables are suitable for outdoor use
(UV resistant and cold resistant).
• Ensure that your gate system has a gate stop in the
CLOSE and OPEN directions.
• Disassemble the door latches or render them inop-
erable.
• Ensure that the gate can be easily moved by hand.
• Observe the following gate requirements.
Gate wing width: min. 1 m - max. 2.5 m
Gate height: max. 2.5 m
Gate wing weight: max. 250 kg
Open space: min. 50%
Gate incline: The gate must be horizontal.
Operating Instructions, Comfort 580 GB (#91636) 9
5. Preparation for mounting
A Conduit for control cable
B Drainage pipe for foundation box
q Gate length (max. 2.50 m)
r Below the depth of frost penetration
5.3 Gate and foundation layout
r
A
B
5.3 / 1
Attention!
In order to avoid damage to the foundation,
- the specified size of the foundation must be adhered to,
- the foundation box must be positioned at the centre of the foundation.
Motor unit parallel to the gate
r
q
A
B
5.3 / 2
Motor unit at right angles to the gate
q
>250
> 400
>250
>400
10 Operating Instructions, Comfort 580 GB (#91636)
5. Preparation for mounting
5.4 Cabling layout
5.4 / 1
2 x 0.75 mm
2
8 x 0.75 mm
2
8 x 0.75 mm
2
2 x 0.4 mm
2
2 x 0.4 mm
2
2 x 0.4 mm
2
2 x 0.4 mm
2
3 x 1.5 mm
2
230 V / AC
3 x 1.5 mm
2
Advice:
This is just an example of a cabling layout; the layout can vary according to the type of gate and the
associated equipment.
Reference:
The relevant instructions are to be followed for the installation and cabling of the gate sensors and
the operating and safety elements.
i
1 Photocell
2 Photocell
3 Signal light
4 Code button, transponder, ...
5 Key switch
6 Mains isolator switch (mains disconnection facility)
7 Electric lock
8 Stop plate
9 Mains supply cable
10 Closing edge safety device (CESD)
2
23
4
6
9
7
1
1
8
5
P
1
2
3
4
5
6
7
8
1
2
BAD
C
8.2 / 1
8.2 Overview of the control unit
8.1 / 1
A
B
• Insert the modular antenna (A) into the antenna
socket (B) in the controls.
8.1 Connecting the modular antenna
8. Initial operation
Operating elements
Label Type / function
i
A Carousel display 8.3
B
OPEN button (+)
(e.g. to drive the gate to
the OPEN position or to
increase parameters when
programming)
-
C
CLOSE button (-)
(e.g. to drive the gate to
the CLOSED position or to
decrease parameters when
programming)
-
D
STOP button (p)
(e.g. to switch to
programming mode or
to save parameters)
-
28 Operating Instructions, Comfort 580 GB (#91636)
28

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