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PLEASE CAREFULLY READ THIS ENTIRE MANUAL BEFORE
OPERATING YOUR NEW ELLIPTICAL!
Z100 / Z300
Z500
Z700
OWNER’S MANUAL
XE500 Elliptical
1
Product Registration. .2
Important Safety Instructions3
Important Electrical Information4
Important Operation Instructions..5
Assembly Pack Check List.6
Assembly Instructions.9
Features.. 15
Operation of Your New Elliptical..16
Using a Heart Rate Transmitter25
Maintenance...27
Manufacturers Limited Warranty..28
Table of Contents
XE500 Elliptical
2
Thank you for your purchase of this quality elliptical trainer from Spirit Manufacturing, Inc.
Your new elliptical was manufactured by one of the leading fitness manufacturers in the
world and is backed by one of the most comprehensive warranties available. Through
your dealer, Spirit will do all we can to make your ownership experience as pleasant as
possible for many years to come. The local dealership where you purchased this
elliptical is your administrator for all Spirit warranty and service needs. Their
responsibility is to provide you with the technical knowledge and service personnel to
make your experience more informed and any difficulties easier to remedy.
Please take a moment at this time to record the name of the dealer, their telephone
number, and the date of purchase below to make any future, needed contact easy. We
appreciate your support and we will always remember that you are the reason that we
are in business. Please complete and mail your registration card today and enjoy your
new elliptical.
Yours in Health,
Spirit Manufacturing, Inc.
Name of Dealer______________________________________
Telephone Number of Dealer___________________________
Purchase Date_______________________________________
RECORD YOUR SERIAL NUMBER
Please record the Serial Number of this fitness product in the space provided below.
Serial Number_______________________________________
REGISTER YOUR PURCHASE
The self-addressed product registration card must be completed in full and returned to
Spirit Manufacturing, Inc or visit: www.spiritfitness.com/warranty.htm to register online.
ver. A
CONGRATULATIONS ON YOUR
NEW ELLIPTICAL AND WELCOME
TO THE SPIRIT FAMILY!
Product Registration
XE500 Elliptical
3
WARNING - Read all instructions before using this appliance.
Do not operate elliptical on deeply padded, plush or shag carpet. Damage to both
carpet and
elliptical
may result.
Keep children away from the elliptical. There are obvious pinch points and other
caution areas that can cause harm.
Keep hands away from all moving parts.
Never operate the elliptical if it has a damaged cord or plug. If the elliptical is not working
properly, call your dealer.
Keep the cord away from heated surfaces.
Do not operate where aerosol spray products are being used or where oxygen is
being administered. Sparks from the motor may ignite a highly gaseous environment.
Never drop or insert any object into any openings.
Do not use outdoors.
To disconnect, turn all controls to the off position, then remove the plug from the outlet.
Do not attempt to use your
elliptical
for any purpose other than for the purpose it is
intended.
The hand pulse sensors are not medical devices. Various factors, including the users
movement, may affect the accuracy of heart rate readings. The pulse sensors are
intended only as exercise aids in determining heart rate trends in general.
Wear proper shoes. High heels, dress shoes, sandals or bare feet are not suitable
for use on your elliptical. Quality athletic shoes are recommended to avoid leg fatigue.
SAVE THESE INSTRUCTIONS - THINK SAFETY!
Important Safety Instructions
XE500 Elliptical
4
WARNING!
NEVER remove any cover without first disconnecting AC power supply.
If A.C. voltage varies by ten percent (10%) or more, the performance of your Elliptical may
be affected. Such conditions are not covered under your warranty. If you suspect the
voltage is low, contact your local power company or a licensed electrician for proper testing.
NEVER: expose the elliptical to rain or moisture. This product is NOT designed for
Use outdoors, near a pool or spa, or in any other high humidity environment. Maximum
environmental ratings are 40-120 degrees Fahrenheit, 95% humidity non-condensing (no water
droplets forming on surfaces).
This product must be grounded. If the elliptical should malfunction or breakdown, grounding
provides a path of least resistance for electric current, reducing the risk of electric shock. This
product is equipped with a cord having an equipment-grounding plug. The plug must be plugged
into an appropriate outlet that is properly installed and grounded in accordance with all local
codes and ordinances.
DANGER - Improper connection of the equipment-grounding conductor can result in a
risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt
as to whether the product is properly grounded. Do not modify the plug provided with the
elliptical if it will not fit the outlet; have a proper outlet installed by a qualified electrician.
This product is for use on a nominal 120-volt circuit, and has a grounding plug that looks like the
plug illustrated below. A temporary adapter that looks like the adapter illustrated below may be
used to connect this plug to a 2-pole receptacle as shown below if a properly grounded outlet is
not available. The temporary adapter should be used only until a properly grounded outlet,
(shown below) can be installed by a qualified electrician. The green colored rigid ear-lug, or the
like, extending from the adapter, must be connected to a permanent ground such as a properly
grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal
screw.
Important Electrical Information
Grounding Instructions
Grounded Outlet
Grounding Pin Grounded Outlet Box
Metal Screw
Adapter
Tab for
Grounding
Screw
XE500 Elliptical
5
NEVER operate the elliptical without reading and completely understanding the results of
any operational change you request from the computer.
NEVER use your elliptical during an electrical storm. Surges may occur in your household
power supply that could damage the elliptical electrical components. Unplug the power
supply from the wall during an electrical storm to ensure no damage will occur.
Do not use excessive pressure on console control keys. They are precision set to properly
function with little finger pressure. Pushing harder is not going to make the unit go faster or
slower. If you feel the buttons are not functioning properly with normal pressure, contact your
Spirit dealer.
The elliptical has a safety feature that sets the pedals to the highest resistance setting when
the unit is powered on or if the elliptical is idle. This ensures that the footpads are difficult to
move. This feature prevents a curious child from being harmed. This safety feature also gives
you a stable platform when you first mount the elliptical. Once a program is started, the
resistance setting will change to the first setting of that program. To disengage this feature,
see the maintenance section at the back of this manual.
Important Operation Instructions
XE500 Elliptical
6
Assembly Pack Check List
#75. 3/8" x 2-1/4"
Hex Head Bolt (1pcs)
#76. 3/8" x 3/4"
Hex Head Screw (2pcs)
#128. 3/8" x 2T Split
Washer (1pc)
#85 M5x10m/m Phillips
Head Screw (4pcs)
#167. 5/16" x 2-1/4"
Hex Head Bolt (4pcs)
#96. 3/8" x 19 x 1.5T
Flat Washer (2pcs)
#100. 5/16" x 20x 1.5T
Flat Washer (4pcs)
Step1
1
#104. 3/8" x 23 x 2T
Curved Washer (2pcs)
#89. 3/8" x 7T
Nylon Nut (2pcs)
#77. 3/8" x 1-1/2"
Hex Head Bolt (2pcs)
#179. 5/16"
Star Washer (4pcs)
#178. 5/16" x 1.5T
Split Washer (4pcs)
XE500 Elliptical
7
Step 3
#102.25 Wave
Washer (2pcs)
#131. 3/8" x 30 x 2T
Flat Washer (2pcs)
#100. 5/16" x 20 x 1.5T Flat
Washer (2pcs)
#107.
3.5x12m/m
Self Tapping Screw (10pcs)
Step 2
#107.3.5x12m/m
Self Tapping Screw (8pcs
)
#76. 3/8" x 3/4" Hex Head
Bolt (2pcs)
#91. 5/16" x 7T
Nylon Nut (2pcs)
#
79. 5/6" x 1-1/4"
Hex Head Bolt (2pcs)
#82 M5 x 15m/m Phillips
Head Screw (29pcs)
#157 M6x10m/m Phillips
Head Screw (4pcs)
Step 4
XE500 Elliptical
8
#126. Phillips Screw Driver (1 pc) #125. Short Screw Driver (1 pc)
#129. 12m/m Wrench (2pcs)
#124. 13/14m/m Wrench (1pc)
Tools
XE500 Elliptical
9
UNPACKING THE UNIT
1. Using a razor knife (Box Cutter) cut the outside, bottom, edge of box along the dotted Line. Lift Box
over the unit and unpack.
2. Carefully remove all parts from carton and inspect for any damage or missing parts. If damaged
parts are found, or parts are missing, contact your dealer immediately.
3. Locate the hardware package. The hardware is separated into four steps. Remove the tools first.
Remove the hardware for each step as needed to avoid confusion. The numbers in the instructions
that are in parenthesis (#) are the item number from the assembly drawing, for reference.
STEP 1: Incline Rail Assembly and Console Mast
1. Install the Incline Rail Assembly (2) into the U-channel bracket of the Main Frame (1).
Secure with the six bolts & associated hardware: install two 3/8x1-1/2 Hex Head bolts (77)
from the sides, with two 3/8x19mm Flat Washers (96) and two 3/8x7T Nylon Nuts (89).
From the top install; four 5/16x2-1/4 Hex Head bolts (167), four 5/16x20 Flat Washers
(100), four split washers (178) and four star washers (179), as shown in figure 1, and
tighten with the 13/14 mm Wrench (124).
2. Connect the three Incline Motor Power lines by matching the; Red, White and Black color
codes of the wires and the 3-pin position sensor connector (Not shown in the drawing).
Locate the Console Mast (12) and Console Mast Cover (49) and slide the Cover onto
the Mast as far as it will go. Make sure the Console Mast Cover is facing the correct way.
At the top opening of the Main Frame of the elliptical are two Cables: the computer cable
(39) and Incline cable (36). Unravel and straighten out the two cables and feed them into
the bottom of the console mast tube and out of the top opening.
Install the Console
Mast (12) into the receiving bracket on the top of the Main Frame (1). Pull slightly on the
computer cables at the top of the mast while installing. This will ensure the cable does
not get pinched and shorted during console mast assembly.
3.
Put one 3/8" x 2T Split Washer (128) onto the 3/8" x 2-1/4" Long Hex Head Bolt (75),
and the two 3/8
"
x 23 Curved Washers (104) onto the two 3/8" x 3/4" Short Hex Head
Bolts (76). Install, and hand tighten, the Long Hex Head Bolt through the left side of the
receiving bracket into the Console Mast. Using the 13/14m/m Wrench tighten the three
bolts and the fourth bolt, which is pre-installed, firmly. These bolts should be tightened as
much as you possibly can.
4. Plug all of the connectors into the back of the console (Computer Cable (39), Incline Cable
(36), two Hand pulse Cables (44), Resistance switch wire (146) and Incline switch wire
(146-1)). Secure the Console (32) on the console mounting plate with four M5x10m/m
Phillips Head Screws (85).
Assembly Instructions XE500
XE500 Elliptical
12
STEP 3: Connecting Arm Assembly
Untie the wire holding the sleeve spacer (22) in place on the rod-end bearings, located on the ends
of the connecting arms (8&9). Align the hole in the rod ends with the hole in the brackets of the
left and right Handle Bar (10&11). The rod end should be on the inside of the U shaped Handle
Bar bracket. Secure with A 5/16x1-1/4 Hex Head bolt (79), 5/16x20mm Flat Washer (100) and
5/16 Nylon Nut (91) by using 13/14 mm Wrench (124) and 12 mm Wrench (129).
79
9
8
79
22
91
11
100
22
91
100
10
13

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