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KUNDOxT GmbH
Bahnhofstr. 10 / D-78112 St. Georgen
Cauon!
100 dB
acousc
signal
Telephone +49 (0) 7724 - 9165 - 683
Fax +49 (0) 7724 - 9165 - 688
www.kundoxt.com
co2control@kundoxt.com
Safety informaon
Please follow the instrucons in
the manual when you see this
icon!
Please also observe the CO2 CONTROL
assembly and operang instrucons.
You can also obtain the latest, legally-binding
version of the assembly and operang
instrucons from our website:
www.kundoxt.com
Assembly instrucons IP54
CO2 CONTROL AM / AM PLUS Model 2018
Release date: 05.01.2018 - 190693_01 EN - CO2 CONTROL AM-AM PLUS Montageanleitung EN.pdf
© by KUNDOxT GmbH
@
Contents of packaging
1. Sensor unit
2. CO2 CONTROL AM / AM PLUS
Note: Only the CO2 CONTROL AM PLUS is shown here
3. Sensor unit mounng set
4. Distributor
5. Sensor connector cable (not shown)
6. Operang and installaon instrucons
7. Wire jumpers
8. PE terminal
Please check for completeness.
Note
Concrete, brick, plaster, metal, ...?
Since there are many dierent kinds of wall, CO2 CONTROL AM
and AM PLUS units are supplied with no mounng equipment.
To ensure stable mounng, we recommend
e.g. for concrete
- Dowel Ø 6mm
- 4 x round-head chipboard screws
A2 PH Torx 4.0 x 60
1
2
3
5
6
Connector cable
Sensor
7
8
4
4 x
Assembly instrucons CO2 CONTROL AM / AM PLUS
-2-
Requirements for the installaon site:
The warning unit must be installed immediately in front of the danger area! Select the mounng point in such a way that a system warning cannot be
ignored before entering the danger area. If this is not possible, use the KUNDOxT alarm unit to ensure this.
The voltage supply from the superordinate control system must be in connuous operaon in order to guarantee the safe monitoring of the CO
2
content of
the air. The voltage supply to the system must be secured with a circuit breaker with a maximum capacity of 16 A.
Before starng the installaon, make sure that the mains power cable is disconnected and cannot be re-connected.
The gas detecon system installer is responsible and therefore liable for the correct and secure installaon and handover of the equipment.
Gas detecon devices (equipment for special monitoring) may only be planned, installed and maintained by specialist personnel.
To ensure safe operaon, only ancillary components approved by KUNDOxT may be connected to the CO2 CONTROL safety system.
Preparing for assembly
Brief descripon of interfaces and operang elements
1. 230 V (AC) interface
- AM / AM PLUS power supply connecon
- Power supply & control for an external indicator light
- 230 V(AC) interface for status transmissions to a superimposed
control system
- Cable connecon, M20x1.5 width across ats 24
Max. ghtening torque in accordance with DIN/VDE0619 6 Nm
2. Alarm light
3. Sengs key
4. Screws, Torx T20 to access the installaon space
5. AM / AM PLUS "Alarm o" key
Switch o the alarm sound for the alarm light (2) and oponally
installed alarm unit.
6. "Alarm o" key for PA warning unit
Switch o CO2 CONTROL system alarm sound
(PA warning unit and sensor unit)
7. Surface for instrucon label (customer)
8. CO2 sensor bus connector line to the distributor
9. Aperture for adjusng the height on the PA warning unit
4
4
4
4
5
2
3
8
6
9
1
4
7
Assembly instrucons CO2 CONTROL AM / AM PLUS
-3-
Assembly 1
1. Cut the drilling template from the packaging.
2. Use the drilling template to drill the mounng holes.
3. Drill appropriate mounng holes corresponding to the mounng type, and insert a dowel
into the hole as required.
4. Open the AM / AM PLUS
unit. The ve mounng screws
for the installaon area
must be removed for this. Note
that when opening the device,
on AM PLUS units, you must
unplug the indicator light.
1
3
2
Assembly 2
5. Mount the AM / AM PLUS unit securely on the wall using the selected
fasteners. You will need four screws to do this.
6. Ensure that the wall is at so as to prevent distoron of the unit when screwing it onto
the wall.
7. The recommended mounng height for the AM / AM PLUS unit is between
1.4 m and 1.8 m above the oor.
4
6
5
Note
Carefully pull o the plug
and securely remove the
hood with the signal lamp
When carrying out any electrical work, the following points should be considered:
- Electrical connecons may only be carried out by a specialist!
- The customer's electrical installaon must comply with the relevant safety regu-
laons (230 V AC, 50 Hz)!
- The mains voltage must be switched o before carrying out any work on the
control system!
Make sure that there are no water / gas lines or power cables in the wall where
you install the unit. If in doubt, use a line detector to ensure that you do not
damage a line.
Assembly instrucons CO2 CONTROL AM / AM PLUS
-4-
Assembly 3
8. Remove the sealing elements on the cable glands that you want to use.
7
8
9
Assembly 4
9. Connector cable, 230 V (AC)
Permied connector cables
Connecon cross-secon 1.5-2.5 mm²
External diameter of cable insulaon 6-13 mm
Strip length 9-10 mm
Strip length of insulaon sheath 10-12 cm
10. Cable installaon
Guide the cable through the cable guide into the unit unl the insulaon layer
can be seen in the unit, then screw the cable guide ght.
10
11
The seals must remain inserted for unused cable glands. Please check
the rm seang of the screw caps aer installaon so as to ensure
the connued seal of the device (IP 54). KUNDOxT accepts no liability
for damage due to incorrect installaon!
Please comply with the installaon plan!
M20 Cable connecon: Max. ghtening torque 6 Nm
11. Installaon plan
The wires must be connected in accordance with the installaon plan at the
back of the installaon instrucons.
M20 Cable connecon: Max. ghtening torque 6 Nm
The insulaon of the individual wires of the control and power cables
used must correspond to the maximum possible voltage of 230 V for
all circuits.
Assembly instrucons CO2 CONTROL AM / AM PLUS
-5-
Assembly 5
Aer inserng the wire, check that it is securely held by briey
pulling on the wire.
12. The AM / AM PLUS unit is wired by simply inserng the stripped wires into the
terminals.
To release the terminals, simply press the buon on the terminal with a
screwdriver and gently remove the wire from the terminal.
12
13
10
Assembly 6
13. Wiring layout, 230 V (AC) terminal
AM / AM PLUS power supply connecon Use
1: L in Phase conductor, 230 V (AC) (power supply)
2: N in Neutral conductor, 230 V (AC) (power supply)
3: N out Neutral conductor, 230 V (AC) (ext. alarm unit)
4: Root Supply Root power supply, 230 V (AC) (wire jumper 1)
Connecon to KUNDOxT alarm unit (external)
5: Root 1 in Root 1 input (input block 2)
6: Horn out Warning signal switching connecon (ext. alarm unit)
7: Lamp out Warning lamp switching connecon (ext. alarm unit)
8: Root 1 out Root 1 output (wire jumper 2)
PA AM / AM PLUS KUNDOxT switching connecons
9: Root 2 in Root 2 input (input block 3)
10: Sum alarm out Common alarm (control output)
11: Operaon out "Operaon" status display (control output)
12: Malfuncon out "Malfuncon" status display (control output)
13: Pre-alarm out "Pre-alarm" status display (control output)
14: Main alarm out "Main alarm" status display (control output)
Connecon examples:
230 V internally (not oang):
block 2 and 3: ext. power supply (oang):
block 2: 230 V internally (not oang) / block 3: ext. control voltage
(oang):
14
ext. control voltage (e.g. 24 V DC or 230 V AC)
ext. control voltage
block 1 block 2 block 3
For connecons 6, 7, and 10 - 14, note that there is a maximum
permissible current load of 2 A respecvely.
Assembly instrucons CO2 CONTROL AM / AM PLUS
-6-
Assembly 7
14. Once the AM / AM PLUS unit is completely wired, the unit should
be closed up again. To do this, ghten the mounng screws ④ on the
housing. When closing up the device, note that for AM PLUS units,
you will rst of all need to reconnect the alarm light to the circuit
board, in socket ⑩ (see Image 13 on Page 5).
When screwing on the cover, make sure that
this is ght, so as to ensure the connued seal
of the device. KUNDOxT accepts no liability
for damage due to incorrect installaon!
15. Seng the geographic height
On the le side of the warning unit, there is
a rotary switch for seng the locaon
height at which the detecon system is
installed.
Check the current height against the height
range given in the table and set the posion
(0...9) of the switch so that the number on
the switch is above the marking on the
housing (for more details, see Item 16 on
Page 6).
Level
Height [m]
above sea level
0 0 .. 250
1 250 .. 500
2 500 .. 750
3 750 .. 1000
4 1000 .. 1250
5 1250 .. 1500
6 1500 .. 1750
7 1750 .. 2000
8 2000 .. 2250
9 2250 .. 2500
16
15
Assembly 8
Aer seng the height, the housing on the rotary switch must be sealed
with the aached transparent adhesive lm.
17. Sensor unit
The sensor unit must now be connected. To do this,
connect the connector cable to the distributor. You can
nd further details in the CO2 CONTROL gas warning
system operang instrucons.
17
18
8
16.
Assembly instrucons CO2 CONTROL AM / AM PLUS
-7-
CO2 CONTROL installaon plan 1
Switching unit Signal unit
Sensor unit 2 Sensor unit 1 2 distributors Alarm unit
Superordinate
control system
Control line
CO2 CONTROL
CO2 CONTROL
PA AM /
PA AM PLUS
*
*
* See page 5 (Assembly 6) for connecon examples
DIN VDE 0100-410 412.2.3.2:
For a circuit which supplies equipment belonging to protecon class II, a conducve protecve conductor must be used throughout the enre cabling system and con-
nected to a terminal in each installaon device, ...
L
L
N
PE
L
N
PE
L N N
N
PE
Signal
*
*
* See page 5 (Assembly 6) for connecon examples
CO2 CONTROL installaon plan 2
Assembly instrucons CO2 CONTROL AM / AM PLUS
-8-
System check
Annual check of safety device funconality is required in accordance with DIN EN 378!
When used in freezer units, the sensor units must be adjusted to the ambient temperature before commissioning. Otherwise, undened fault messages
will be shown, which will disappear once the sensor units are acclimased. Only then will your system be ready to run!
19. Once inialisaon is complete, the system's funcon can be checked by means of CO
2
contact tesng. The CO
2
concentraon should be between 3% and 100 % in
order to trigger an alarm. The blue protecve cover on the sensor unit is ed with a nozzle, through which gas can be fed into the sensor unit. If the gas has a CO
2
concentraon of 1.5%, it will trigger the pre-alarm; at 3% CO
2
, it will trigger the main alarm.
Test the fault message by disconnecng the plug on a sensor unit.
Recurring checks of CO
2
refrigeraon equipment:
Regular annual checks of the safety device in accordance with DIN EN 378, during which alarm triggering with CO
2
is not only used to check the CO
2
CONTROL but also
in parcular the transmission and subsequent acons by the control system and/or building management system. No checks of the alarm thresholds and their
tolerance ranges with a test gas are required! Calibraon is performed at our plant aer 4 years of operaon, by swapping out the sensor on site. For further
informaon, please refer to the CO
2
CONTROL installaon and operang instrucons.
Imprint
Copyright to this documentaon has been asserted by KUNDOxT GmbH. This documentaon may not be altered, expanded, reproduced or disclosed to third pares
without the prior wrien approval of KUNDOxT GmbH. Design and equipment subject to change.
Commissioning
18. When the external power supply from the superordinate control system is switched on, the system immediately switches to ALARM mode for safety reasons, and
thereby signals that no CO
2
system inialisaon has yet been performed.
Press and hold the seng key on the AM / AM PLUS unit. The alarm will switch o immediately! Hold the key ③ and then press the “Alarm o” key ⑥ on the
PA warning unit. Keep key pressed, and release key ③. Hold key ⑥ down unl the buzzer sounds. Then, release the buon. Upon a successful start of inialisa-
on, you will hear a short beep and cking from the warning unit.
The system will then inialise by itself. The process ends with 4 short signal sounds and the green power lights on the system components will light. Aer this, each
device must be checked to ensure that all of their green power lights are lit. If this is not the case, the procedure described above must be repeated. Also check the
status display of the superordinate control system.
If inialisaon is not successful, the system will switch to main alarm mode, the red light will light and the sound cannot be switched o. The inialisaon must be
repeated once the fault has been found.
19
20
3
6
4

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