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Operating instructions
Page 3
Installation instructions Page 9
To be kept in the vehicle!
Ultrastore Rapid GE
Ultrastore Rapid GE
2
Showering with the Ultrastore Rapid GE
The Truma Ultrastore Rapid GE has 10 litre capacity. It is more
than capable of heating enough water to give out three con-
secutive hot showers.
When using the boiler, you should observe the following
points to achieve this:
Switch the Ultrastore on 16 minutes before required use.
Switch on dual power mode (gas and electricity),
Gas operation – 70 °C / electric operation – 1300 W
Set the mixing tap in the shower to approx. 38 °C and
maintain a medium flow rate (approx 2.5 l / minute) when
in the shower
Switch off the water when applying shampoo / shower gel etc.
Do not switch the Ultrastore off when showering
As long as the Ultrastore remains in operation, other people
can shower as the water is continually reheated.
0
10
20
30
40
50
60
70
80
012345678910111213
14 15 16 17 18 19 20
0
0,5
1
1,5
2
2,5
3
3,5
4
4,5
5
5,5
6
6,5
7
7,5
8
2 minutes
1 minute
1 minute
3 minutes
2 minutes
1 minute
Time t (minutes)
3 minutes
1 minute
2 minutes
1 minute
3 minutes
Pause
Pause
Heat up
45 minutes
Temperature
Water flow (filter / minunte)
(°C)
1
2
3
4
1
Warm water (Ultrastore) temperature
2
Mixed temperature tap
Switch off the water
when applying shampoo / shower gel.
Water temperature 38 °C
Water flow rate 2.5 l / minute
Water consumption per person 12.5 l
3
Water flow
4
Cold water temperature
Example: Sufficient warm water capacity for three consecutive hot showers
Table of contents
Symbols used ........................................................................ 3
Safety instructions ............................................................ 4
Important operating notes ............................................... 4
Operating instructions
Filling the Truma Ultrastore with water ................................. 5
Draining the water heater ..................................................... 5
Switching on Gas operation ............................................. 5
Switching off ........................................................................ 5
Red LED “Failure” ................................................................ 5
Switching on Electric operation ...................................... 5
Maintenance ....................................................................... 6
Fuses ..................................................................................... 6
Disposal ................................................................................. 6
Technical data ..................................................................... 6
Trouble-shooting list .......................................................... 7
Declaration of conformity ................................................ 8
Manufacturers terms of warranty .................................. 8
Installation instructions
Intended use .......................................................................... 9
Regulations ............................................................................ 9
Water heater kit ................................................................. 9
Choice of location .............................................................. 9
Installation of the water heater ....................................... 9
Water connection ........................................................... 10
John Guest System rigid pipe routing ............................... 10
Flexible water hose routing ................................................. 11
Installation of the safety (pressure relief) drain valve .......... 11
Water pipe routing .............................................................. 11
Gas connection ................................................................. 11
Installation of the control panels .................................. 12
Electrical connection 12 V ............................................. 12
Electrical connection 230 V ........................................... 13
Connection 230 V control panel ......................................... 13
Function check ................................................................. 13
Warning information ....................................................... 13
Accessories ....................................................................... 14
Symbols used
Symbol indicates a possible hazard.
Comment including information and tips.
3
Items sensitive to heat (e.g. spray cans) must not be stored
in the installation area, since excess temperatures may under
circumstances be incurred there.
Only pressure control equipment that complies with EN 12864
(in vehicles) with a fixed delivery pressure of 30 mbar must be
used for the gas system. The flow rate of the pressure control
device must correspond to at least the maximum consump-
tion of all devices installed by the system manufacturer.
Important operating notes
If the cowl has been placed near or directly beneath an open-
ing window, the device must be equipped with an automatic
shut-off device in order to prevent operation with the window
open.
Always mount the cowl cap if the water heater is not being
used. Non-observance of this point can lead to the function of
the appliance being impaired through water, dirt or insects.
Before setting off on any journey, fit cowl cap with the
boiler switched off. Please ensure that it is secure and
has locked into place (risk of accident). Defective cowl caps
must not be used.
There shall be no claim under guarantee if this point is not
observed. Always remove the cowl cap prior to operating the
water heater!
If just the cold water system is being used, without water
heater, the heater tank is also filled up with water. In order
to avoid damage through frost, the water contents must be
drained by actuating the safety/drain valve, also when the
heater has not been used. As an alternative, two shut-off
valves, resistant to hot water, can be fitted in front of the cold
and hot water connection.
Drain the water heater if there is a risk of frost! There
shall be no claim under guarantee if this point is not
observed.
If connecting to a central water supply (rural or city connec-
tion) or when using more powerful pumps, a pressure reducer
must be used which prevents pressures of greater than 2.8 bar
occurring in the Ultrastore.
Safety instructions
The use of upright gas cylinders from which gas is taken in
the gas phase is mandatory for the operation of gas regula-
tors, gas equipment and gas systems. Gas cylinders from
which gas is taken in the liquid phase (e.g. for fork lifts) must
not be used, since they would result in damage to the gas
system.
In event of leaks in the gas system or if there is a smell of gas:
extinguish all naked flames
do not smoke
switch off all appliances
shut off the gas cylinder
open the windows and doors
do not actuate any electrical switches
have the entire system checked by an expert!
Repairs may only be carried out by an expert.
During use, please observe the regulations of EN 60335-1:2010,
according to which this device has not been designed for use
by people (including children) who have restricted physical,
sensory or mental abilities or a lack of experience and / or
knowledge, unless they are supervised by a person respon-
sible for their safety or have received instructions from that
person as to how the device is to be used.
Children should be supervised to ensure they do not play with
the device.
To avoid risk caused by unintentional resetting of the
overtemperature sensor, the device may not be supplied
via an external switching device, such as a timer, or be con-
nected with a circuit that is regularly switched on and off by
any kind of equipment.
Guarantee claims, warranty claims and acceptance of liability
will be ruled out in the event of the following:
modifications to the unit (including accessories),
modifications to the exhaust duct and the cowl,
failure to use original Truma parts as replacement parts and
accessories,
failure to follow the installation and operating instructions.
It also becomes illegal to use the appliance, and in some
countries this even makes it illegal to use the vehicle.
The operating pressure for the gas supply (30 mbar) must cor-
respond to the operating pressure of the appliance (see data
plate).
Liquid gas systems must accord with the technical and
administrative regulations of the particular country in which
they are being used (e.g. EN 1949 for vehicles). National
regulations must be respected.
The testing of the gas system must be repeated every two
years by a qualified specialist and, if appropriate, confirmed
on the inspection certificate.
The vehicle owner is always responsible for arranging
the inspection.
Liquid gas equipment must not be used when refuelling,
in multi-storey car parks, in garages or on ferries.
During the initial operation of a brand new appliance (or after
it has not been used for some time), a slight amount of fumes
and a slight smell may be noticed for a short while. Remedial
action here is to immediately run the heater and to ensure ad-
equate room ventilation.
If the burner makes an unusual noise or if the flame lifts off,
it is likely that the gas pressure regulator is faulty and it is
essential to have it checked.
4
Always observe the operating instructions prior to
starting! The vehicle owner is responsible for the correct
operation of the appliance.
The installer or vehicle owner must apply the yellow sticker
with the warning information, which is enclosed with the
appliance, to a place in the vehicle where it is clearly visible to
all users (e.g. on the wardrobe door)! Ask Truma to send you
stickers, if necessary.
Before using the first time, it is essential to flush the
entire water supply through with clean warm water.
Always mount the cowl cap when the water heater is not be-
ing operated! Drain the water heater if there is a risk of frost!
There shall be no claims under guarantee for damage
caused by frost!
Materials in the device which come into contact with water
are suitable for use with drinking water (see manufacturer
declaration: www.truma.com – Manufacturer Declaration).
Filling the Truma Ultrastore with water
Check that the safety/drain valve in the cold water intake is
closed: Lever should be in horizontal position, position (e).
e
e
f
e = Lever position “Closed”
f = Lever position “Drain”
Open hot tap in bathroom or kitchen, with pre-selecting mix-
ing taps or single-lever fittings set to “hot”.
Switch on power for water pump (main switch or pump switch).
Leave the tap open to let air escape while the water heater is
filling. The heater is filled when water flows out of the tap.
Residues of frozen water can prevent filling if there is a frost.
The water heater can be defrosted by switching on the heater
for a short period (max. 2 minutes). Frozen pipes can be
defrosted by heating the room.
Draining the water heater
If the mobile home is not used during periods of frost, it
is essential that the Truma Ultrastore be emptied.
Disconnect power for water pump (main switch or pump
switch).
Open hot water taps in bathroom and kitchen.
Open safety/drain valve: Lever in vertical position, position (f).
The water heater is now drained directly to the outside via the
safety/drain valve. Check that the water contents have been
completely drained (10 litres).
Switching on Gas operation
Ultrastore
50°
70°
b
c
b
a
a = Red LED “Failure”
b = Water heater “On” 50 °C or 70 °C
c = Water heater “Off”
Never operate the water heater without water in it!
If the cowl is positioned vertically below an opening part of
a window, the water heater must be fitted with an automatic
shut-off device to prevent operation when the window is open.
Remove cowl cover.
Open gas cylinder and open quick-acting valve in the gas sup-
ply line.
Switch on water heater at the switch on the control panel (b).
When using the vehicle switches: refer to operating instruc-
tions of the vehicle manufacturer or see switch labels.
If there is air in the gas supply line, it may take up to a minute
before the gas is available for combustion. If the appliance
switches to “Failure” during this period, switch off the appli-
ance – wait 5 minutes – and switch on again!
Switching off
Switch off the water heater (c). Mount cowl cap. Drain the
water heater if there is a risk of frost. Close quick-acting valve
in the gas supply line if the appliance is not to be used for a
longer period of time and close the gas cylinder.
Red LED “Failure”
The red LED (a) lights up if there is a failure. For possible caus-
es please refer to page 7. To unlock, switch off the appliance,
wait 5 minutes, and switch on again.
Switching on Electric operation
(230 V ~, 850 W, 3.7 A / 1300 W, 5.7 A)
Ultrastore
230 V ~
g – 850 W
h
g – 1300 W
g = Water heater “On” 850 W or 1300 W
h = Water heater “Off”
Never operate the water heater without water in it!
Switch on at the control panel (g).
When using the vehicle switches: refer to operating instruc-
tions of the vehicle manufacturer or see switch labels.
The water temperature cannot be selected, automatic
temperature limitation at approx. 70 °C! For a faster
heating up period the appliance can be simultaneously oper-
ated with gas and electrical power.
Operating instructions
5
The electrical heating element is equipped with an over-
temperature sensor. In the event of a fault, switch off at
the operating element. Check water content, refill if required
(close drain valve). Wait 10 minutes, then switch on again.
Maintenance
We recommend to use twice a year the Truma system care
set for cleaning, disinfecting and looking after the boiler. Other
products – in particular products containing chlorine – are
unsuitable.
To avoid infestation by micro-organisms, the water content
must be heated to 70 °C at regular intervals.
Clean the device and the ventilation slits with a dry and fluff-
free cloth.
Fuses
The water heater 12 V fuse is on the electronic control unit on
the water heater.
1.6 A
Only replace the miniature Fuse on the p.c.b. with a fuse
of the same type: 1.6 A, EN 60127-2-3 (slow action).
If there is a defect in the electronics, return the control p.c.b.
well padded. If you fail to pack it correctly the guarantee shall
no longer be valid.
Only use original Truma Ultrastore control p.c.b.'s as spare parts!
Disposal
The device must be disposed of in line with the administrative
regulations of the respective country in which it is used.
National regulations and laws (in Germany, for example, the
End-of-life Vehicle Regulation) must be observed.
Technical data
Determined in accordance with EN 15033 or
Truma test conditions.
Manufacturer
Truma Gerätetechnik GmbH & Co. KG
P.O. Box 1252
85637 Putzbrunn (Munich)
Germany
Water contents
10 litres
Pump pressure
max. 2.8 bar
System pressure
max. 4.5 bar
Type of gas
Liquid gas (propane / butane)
Operating pressure
30 mbar
Rated thermal output
1500 W
Gas consumption
120 g/h
Heating up time from approx. 15 °C to approx. 70 °C
Rapid GE – 10 litres
Gas operation: approx. 31 min.
Electrical operation: approx. 29 min.
Gas and electrical operation: approx. 16 min.
Power consumption 12 V
Ignition: 0.17 A
Heating up: 0.08 A
Standby: 0.04 A
Power consumption 230 V
Heating up: (3.7 A) 850 W / (5.7 A) 1300 W
Stand-by Consumption Gas
approx. 70 W
Weight (empty)
approx. 7.2 kg
The right to effect technical modifications is reserved!
Dimensions
245
129
261
168
47
30
132
25
349
347
383
92
water
connections
gas connection
electronic
cut out
cowl
cut out
All dimensions in mm.
6
Fault Cause Rectification
Gas operation
When switching on, the
heater does not operate.
No 12 V supply voltage.
Window open.
Check the power supply (operation voltage min. 10.5 V).
Check the water heater fuse
(refer to mainanance “Fuses”).
Close any windows above the cowl.
When switching on, the heater
does not operate and the red
lamp lights up after approx.
30 secs.
Heater operates for a prolonged
time and then the red lamp
lights up.
Cowl cover fitted.
No gas supply.
Incorrect gas pressure.
Air in the gas supply.
Over temperature sensor
has responded.
Remove cowl cover and / or clear any obstruction.
Check gas valves and gas bottle.
Check gas valves and gas bottle.
To unlock (and purge air), switch off the appliance, wait
5 minutes, and switch on again.
Check water content, refill if required (close drain valve).
To unlock, switch off the appliance, wait 5 minutes, and
switch on again.
Electrical operation
When switching on, the
heater does not operate.
No 230 V supply voltage.
Over temperature sensor
has responded.
Too slow warm-up in
position 850 W.
Connect the caravan to the site supply and / or check
residual current circuit breaker.
Check water content, refill if required (close drain valve).
The electrical heating element is fitted with an excess
temperature cut-out. In event of a fault, switch off at the
control panel, wait 10 minutes, then switch on again.
Please contact the Truma Service.
Water supply
Water drips from the
safety/drain valve.
When opening the cold water
tap, hot water tap comes out.
Water pressure to high.
Hot water flows back
through the cold water
supply.
Check water pressure (max. 2.8 bar), use a pressure
reducer when connected to central water supply.
Fit a no-return valve in the cold water supply
(refer to installation instructions “Water connection”).
If this does not solve the problem, please contact the Truma Service.
Trouble-shooting list
7
Insert heater with cowl body (1) through the wall cut-out (2),
allow approx. 5 mm to project out of the wall. Mount sealing
frame (3) (the anti-twisting device ensures correct fitting!).
Pre-drill holes for the 6 fastening bolts (4).
4
1
3
2
Remove sealing frame (3) and coat with non hardening mastic
on the side facing the vehicle – do not use silicone!
The sealing frame must be well sealed with respect to
the front sides and the cross bars of the cowl body (1)
as well as towards the outside wall!
Fasten sealing frame (3) to the cowl body using 4 self-cutting
screws (4).
4
3
Screw the sealing frame (3) in contact together
with the cowl body (1) so the anti-twist device
projects out!
9
7
4
6
1
3
5
8
Seal the gap between the hole (6) and the condensation
tube (7) with non hardening mastic – do not use silicone!
Mount the grille (8). Press the entire cowl assembly onto the
vehicle wall and fasten with 6 screws (5).
Screw the water heater securely to the floor of the vehicle
with at least two shackle plates (9) with the screws provided,
B 5.5 x 25, on suitable base (plywood panel, laminated wood
strips or metal base).
Water connection
All pressure and submergible waterpumps up to 2.8 bar
and all mixed combination sets with or without an electrical
switch, can be used for operating the water heater.
If connecting to a central water supply (rural or city con-
nection) or when using more powerful pumps, a pressure
reducer must be used which prevents pressures of greater
than 2.8 bar occurring in the system.
When using submergible pumps, a non-return valve (10 – not in-
cluded in the scope of supply) must be fitted between the pump
and the first branch point (arrow points in direction of flow).
10
13
12
14
When using pressure pumps with high switching hysteresis,
hot water may flow back through the cold water tap. To pre-
vent the backflow, we recommend that a non-return valve
(11 – not included in the scope of supply) be fitted between
the outlet to the cold water tap and the drain valve.
14
11
13
12
When using the Truma Ultrastore together witch the
Truma Ultraflow pressure switch, the use of a non-re-
turnvalve is essential (please refer to the pressure switch
instruction).
In order to guarantee complete emptying of the water
content and ongoing sealing tightness of the water
connections, the enclosed water connectors (12 + 13) and
the safety (pressure relief) drain valve (14) must be used!
John Guest System rigid pipe routing
The water connectors (12 + 13) and safety/drain valve (14)
supplied with the Truma Ultrastore have a 12 mm diameter
fitting and are only approved to use with Original John Guest
piping.
For connecting to rigid pipes with other diameters appropiate
adapters (not included in scope of delivery) must be used.
10
Cut off the ventilation hose approx. 20 mm below the floor of
the vehicle at an angle of 45° to the direction of travel.
45º
20 mm
21
13
12
20
Ø 12 mm
Produce connection (22) for cold water supply between
safety/drain valve (14) and elbow (13 – lower pipe) on water
heater.
Route the hot water pipe (23) from the elbow with integrated
breather valve (12 – upper pipe) to the hot water consumers.
Gas connection
38
The operating pressure for the gas supply is 30 mbar
and must correspond to the operating pressure of the
appliance (see name plate).
The 8 mm gas supply line is connected to the connection noz-
zle (38) with cutting ring connection. The cutting rings are to
be selected according to the gas pipe used (for copper pipe:
support sleeves and brass cutting ring as supplied). Carefully
hold in place with a second wrench when tightening!
Before connecting to the water heater make sure that the gas
lines are free from dirt, chips and such!
Route the pipes in such a way that the appliance can be
removed again for servicing.
In areas frequented by people, keep the number of parting
connections in the gas supply line to an technically feasible
minimum.
The entire system must accord with the technical and
administrative provisions of the individual country of use
(e.g. EN 1949 for vehicles). National specifications and
regulations must be respected.
Flexible water hose routing
As special accessories Truma supplies the water connectors
(12 + 13) and safety/drain (14) valve with a 10 mm diameter
hose nipple (please refer to page 14).
Pressure-resistant (up to 4.5 bar) and hot water-resistant water
hoses in food quality with an internal diameter of 10 mm must
be used.
Route water hoses so that they are as short and free
of kinks as possible. All hose connections must be
secured using hose clamps (also for cold water)! Pressures
of up to 4.5 bar can occur in the safety/drain valve (also with
submergible pumps) because of the heat of the water and the
resulting expansion.
All hot water hoses should be routed in a descending
manner to the safety/drain valve! Otherwise no guaran-
tee of protection from frost!
Installation of the safety (pressure relief)
drain valve
Ø 18 mm
14
15
Install the safety/drain valve
(14) at a place which is
easily accessible, near the
water heater. Drill hole with
18 mm diameter and pass
through discharge socket
with hose (15). Fasten safety/
drain valve with 2 screws.
The draining is to be directly
to the outside at a position
protected against splash
water (apply splash guard, if
necessary).
Water pipe routing
Connect cold water supply (16) to safety/drain valve (14).
Direction of flow is unimportant.
14
16
13
12
22
20
23
Slide elbow fitting (13) onto cold water connecting pipe (lower
pipe) and elbow fitting with integrated ventilating valve (12)
onto hot water connecting pipe (upper pipe) of water heater
as far as it will go. Pull in opposite direction in order to make
sure the elbow fittings are securely attached.
Push the venting hose, external diameter 11 mm (20), onto
the hose grommet of the venting valve (21), and lay it to the
outside without any kinks. Ensure that the bend radius is not
smaller than 40 mm.
11
Accessories
Safety/drain valve and water connectors for flexible
water hoses
34020-63900 Hot water connector, 10 mm
34020-16900 Cold water connector, 10 mm
70141-02 Safety/drain valve (4.5 bar), 10 mm
Cowl extension for wall thicknesses over 35 mm
70131-00 Cowl extension VBO 2
230 V Control panel for electrical operation
70020-35100 230 V Control panel
Control panel extension cable
70000-53500 Control extension 5 m
Shut-off device
To use when the cowl is fitted under a opening part of a
window (only to use together with an appropriate window
switch).
70020-00800 Shut-off device
Window switch
To use together with the shut-off device (universal fitting)
34000-85800 Window switch
14
Notes
In Germany, always notify the Truma Service Centre
if problems are encountered; in other countries the
relevant service partners should be contacted (see
Truma Service Booklet or www.truma.com).
Having the equipment model and the serial number
ready (see type plate) will speed up processing.
70020-33900 · 04 · 11/2011 ·
Sales and Service in UK and Eire:
Truma (UK) Limited
2000 Park Lane, Dove Valley Park
Foston
South Derbyshire DE65 5BG
Service
telephone: (01283) 58 60 20
telefax: (01283) 58 60 29
sales@trumauk.com
www.trumauk.com
Om · ©
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