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ALWAYS switch off and wait until the bit has come to a complete standstill before
removing the machine from the workpivvece
Disconnect from the power supply before carrying out any adjustment, servicing or
maintenance
WARNING: Dust generated by using power tools can be toxic. Some materials may be
chemically treated or coated and be a toxic hazard. Some natural and composite materials
may contain toxic chemicals. Some older paints may contain lead and other chemicals. Avoid
prolonged exposure to dust generated from operating a router. DO NOT allow dust to get onto
skin or eyes and do not allow the dust to enter your mouth to prevent absorption of harmful
chemicals. Where possible, work in a well-ventilated area. Use a suitable dust mask and dust
extraction system where possible. Where there is a higher frequency of exposure, it is more
critical that all safety precautions are followed and a higher level of personal protection is used.
Product Familiarisation
1. Turret Stops
2. Chuck
3. Shaft Lock Pin
4. Depth Stop
5. Depth Stop Lock Knob
6. Plunge Selection Button
7. Winder Handle
8. Winder Handle Clutch Ring
9. Brush Access Covers
10. Micro Winder
11. Motor
12. Power Switch
13. Retracting Power Switch Cover
14. Plunge Spring Access Cap
15. Speed Controller
16. Plunge Lock Lever
17. Safety Guards
18. Dust Extraction Port
19. Circle Cutting Pivot Mount
20. Baseplate Mounting Knobs
21. Fence
22. Collet (see specification table for sizes)
23. Spanner
24. Extended Baseplate
25. Table Height Winder
26. Table Height Winder Connection Point
Intended Use
Hand-held, mains-powered plunge router used for cutting profiles, grooves, edges and
elongated holes in natural and composite wood, and also stationary installation in the Triton
Precision Router Table, the Triton Workcentre, and other suitable table systems.
Unpacking Your Tool
Carefully unpack and inspect your new plunge router. Familiarise yourself with all its
features and functions
Ensure that all parts of the tool are present and in good condition
If any parts are missing or damaged, have such parts replaced before attempting to use this
tool
Before Use
WARNING: Ensure the tool is disconnected from the power supply before attaching or
changing any accessories, or making any adjustments.
Collet and cutter installation
Note: Wear protective gloves when inserting and removing router bits due to the sharp edges
of the cutters.
1. Place the router upside down on a secure flat surface, with the motor completely stationary
and the power cable removed from the mains
2. Plunge the router to its maximum depth by pressing the Winder Handle Clutch Ring (8)
inwards, and turning the Winder Handle (7) clockwise until the Collet (22) is protruding the
base (Image C)
Note: Ensure the Depth Stop (4) is fully retracted (see ‘Depth stop and turret’). The Collet (22)
should be protruding through the base, allowing easy spanner access.
3. Using the Spanner (23) provided, loosen the Collet by turning it anti-clockwise until removal
(Image D)
4. Select the desired Collet, and install into the Chuck (2) by screwing the Collet in clockwise
5. Insert the router cutter into the Collet ensuring that at least 20mm or half of the shaft
(whichever is greater) is inserted into the Collet, then use the Spanner (23) to turn the Collet
slightly, allowing the collet lock to engage. Once engaged, turn the spanner clockwise to
tighten the cutter
6. Return the router to a normal operating depth. This will disengage the collet lock and
release the retracting switch shutter, enabling access to the Power Switch (12)
Dust extraction port
Note: The Triton Router is equipped with a Dust Extraction Port (18) for chip extraction
above the cut. The Dust Extraction Port accepts 38mm (1½”) outer-diameter hose. It is also
compatible with the Triton Dust Collector (DCA300) and the Triton Dust Port Adaptor (TDPADIN)
which allows for third-party hoses to be attached.
The dust extraction hose screws into position via a left-hand thread (anti-clockwise)
Extended baseplate and fence installation
Note: When using the router with the baseplate fitted, place one hand on the long end of the
base, holding it down onto your work, and grip the router handle, furthest away, with your
other hand.
1. Locate the two Baseplate Mounting Knobs (20) and loosen them entirely. This permits the
mounting studs to engage the router securing holes on the Extended Baseplate (24)
2. Turn both the plunge router and the Extended Baseplate upside down
3. Press the Baseplate Mounting Knobs on the plunge router inwards, to expose the mounting
studs
4. Align the mounting studs with the router securing holes on the Extended Baseplate (24),
and slide into the keyhole slots (image E).
Note: The extended baseplate orientation is dependent on where the support is required. For
edge work, locate the Power Switch (12) on the short overhang side of the base
5. Tighten the Baseplate Mounting Knobs on the plunge router firmly to secure the plunge
router to the Extended Baseplate
6. To fit the Fence (21) loosen the fence knobs, and slide the fence along the tracks on the
Extended Baseplate (Image F). Lock at the required setting by tightening both fence knobs
Note: When routing trenches at distance from an edge, fit the fence to the long end of the
baseplate.
Note: When performing edge work with a non-bearing guided cutter, fit the fence to the short
end of the baseplate (Image G)
Note: If using a very large diameter cutter it may be necessary to fix wooden blocks to the
fence faces via the screw holes, to ensure the cutter does not contact the fence.
Operation
WARNING: ALWAYS wear eye protection, adequate respiratory and hearing protection,
as well as suitable gloves, when working with this tool.
Switching on and off
Note: When the router is connected to the power source, the Power Switch (12) will illuminate
in both ‘On’ and ‘Off’ positions.
Note: The Retracting Power Switch Cover (13) prevents accidental starting of the router. It must
be retracted before the router can be switched on (Image A). The cover will remain open until
the router is switched off.
1. Ensure that the plunge router is at the maximum extension of its travel, and that the cutter
will not conflict with any foreign objects when it is powered on
2. Connect the power cord to the mains, and slide the Retracting Power Switch Cover back to
reveal the Power Switch
3. Press the Power Switch in the ‘I’ position to turn the plunge router ON (Image B). Whilst the
Power Switch is in this position, the Retracting Power Switch Cover will be prevented from
re-covering the Power Switch
4. To turn OFF, press the Power Switch in the ‘O’ position. The Retracting Power Switch Cover
will slide back to its original position
Variable speed control
Note: Router speed settings are not critical. Generally the highest speed which does not
result in burn marks on the workpiece should be used. Where stated, always follow the cutter
manufacturers’ maximum speed limitations.
Operating at reduced speed increases the risk of damage to the router as a result of
overload. Use very slow feed rates and/or multiple shallow cuts.
The Speed Controller (15) is marked 1 to 5, corresponding approximately with the speeds
and cutter diameters below. Turn the dial to select the required speed (image H)
330085_Z1MANPRO1.indd 6 05/01/2017 15:35
6

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