672483
2
Verklein
Vergroot
Pagina terug
1/48
Pagina verder
FormNo.3361-783RevA
TimeCutter
®
ZD420TRiding
Mowers
ModelNo.74437—SerialNo.290000001andUp
Registeratwww.Toro.com.OriginalInstructions(EN)
Introduction
Readthisinformationcarefullytolearnhowtooperate
andmaintainyourproductproperlyandtoavoidinjury
andproductdamage.Youareresponsibleforoperating
theproductproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comfor
productandaccessoryinformation,helpndinga
dealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,or
additionalinformation,contactanAuthorizedService
DealerorToroCustomerServiceandhavethemodel
andserialnumbersofyourproductready.Figure1
identiesthelocationofthemodelandserialnumbers
ontheproduct.Writethenumbersinthespace
provided.
Figure1
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhas
safetymessagesidentiedbythesafetyalertsymbol
(Figure2),whichsignalsahazardthatmaycauseserious
injuryordeathifyoudonotfollowtherecommended
precautions.
Figure2
1.Safetyalertsymbol.
Thismanualusestwootherwordstohighlight
information.Importantcallsattentiontospecial
mechanicalinformationandNoteemphasizesgeneral
informationworthyofspecialattention.
Contents
Introduction.................................................................2
Safety...........................................................................3
SafeOperationPracticesforRide-on(riding)
RotaryLawnmowerMachines...........................3
SafeOperatingPractices.......................................3
ToroRidingMowerSafety....................................5
SoundPressure.....................................................5
SoundPower........................................................5
Vibration..............................................................5
SlopeChart..........................................................6
SafetyandInstructionalDecals.............................7
ProductOverview......................................................10
Controls.............................................................11
Operation...................................................................12
ThinkSafetyFirst...............................................12
RecommendedFuel............................................13
CheckingtheEngineOilLevel............................14
StartingandStoppingtheEngine........................14
DrivingForwardorBackward.............................15
OperatingtheBlades..........................................15
StoppingtheMachine.........................................15
TheSafetyInterlockSystem................................16
AdjustingtheHeightofCut................................16
ChangingOperationModes................................16
OperationintheCollectionMode.......................17
OperationintheRecycler
®
Mode........................21
PositioningtheSeat............................................21
AdjustingtheMotionControlLevers..................21
PushingtheMachinebyHand.............................21
AdjustingtheFootrest........................................22
OperatingTips...................................................22
Maintenance...............................................................24
RecommendedMaintenanceSchedule(s)................24
PremaintenanceProcedures....................................25
AccessingtheMachine.......................................25
Lubrication.............................................................26
GreasingtheBearings.........................................26
EngineMaintenance...............................................27
ServicingtheAirCleaner....................................27
©2008—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA.
AllRightsReserved
ServicingtheEngineOil.....................................28
ServicingtheSparkPlug.....................................29
FuelSystemMaintenance.......................................31
DrainingtheFuelTank.......................................31
ReplacingtheFuelFilter.....................................31
ElectricalSystemMaintenance................................32
ServicingtheBattery...........................................32
ServicingtheFuses.............................................34
DriveSystemMaintenance.....................................35
CheckingtheTirePressure.................................35
MowerMaintenance...............................................35
ServicingtheCuttingBlades...............................35
LevelingtheMowerfromSide-to-Side................37
AdjustingtheFront-to-RearBladeSlope.............38
RemovingtheMower.........................................39
MowerBeltMaintenance....................................39
InstallingtheMower...........................................40
Cleaning.................................................................41
CleaningtheCollectionSensors..........................41
WashingtheUndersideoftheMower..................41
Storage.......................................................................42
CleaningandStorage..........................................42
Troubleshooting.........................................................43
Schematics.................................................................45
Safety
SafeOperationPractices
forRide-on(riding)Rotary
LawnmowerMachines
ThismachinemeetsorexceedsEuropeanStandardsin
effectatthetimeofproduction.However,improper
useormaintenancebytheoperatororownercan
resultininjury.Toreducethepotentialforinjury,
complywiththesesafetyinstructionsandalwayspay
attentiontothesafetyalertsymbol,whichmeans
CAUTION,WARNING,orDANGER-“personal
safetyinstruction.Failuretocomplywiththe
instructionmayresultinpersonalinjuryordeath.
SafeOperatingPractices
ThefollowinginstructionsarefromtheCENstandard
EN836:1997.
Thisproductiscapableofamputatinghandsand
feetandthrowingobjects.Alwaysfollowallsafety
instructionstoavoidseriousinjuryordeath.
Training
Readtheinstructionscarefully.Befamiliarwiththe
controlsandtheproperuseoftheequipment.
Neverallowchildrenorpeopleunfamiliarwiththese
instructionstousethelawnmower.Localregulations
canrestricttheageoftheoperator.
Nevermowwhilepeople,especiallychildren,orpets
arenearby.
Keepinmindthattheoperatororuserisresponsible
foraccidentsorhazardsoccurringtootherpeopleor
theirproperty.
Donotcarrypassengers.
Alldriversshouldseekandobtainprofessional
andpracticalinstruction.Suchinstructionshould
emphasize:
theneedforcareandconcentrationwhen
workingwithride-onmachines;
controlofaride-onmachineslidingonaslope
willnotberegainedbytheapplicationofthe
brake.Themainreasonsforlossofcontrolare:
insufcientwheelgrip;
beingdriventoofast;
inadequatebraking;
thetypeofmachineisunsuitableforitstask;
3
lackofawarenessoftheeffectofground
conditions,especiallyslopes;
incorrecthitchingandloaddistribution.
Preparation
Whilemowing,alwayswearsubstantialfootwearand
longtrousers.Donotoperatetheequipmentwhen
barefootorwearingopensandals.
Thoroughlyinspecttheareawheretheequipment
istobeusedandremoveallobjectswhichmaybe
thrownbythemachine.
Warning-Fuelishighlyammable.
Storefuelincontainersspecicallydesignedfor
thispurpose.
Refueloutdoorsonlyanddonotsmokewhile
refuelling.
Addfuelbeforestartingtheengine.Never
removethecapofthefueltankoraddfuelwhile
theengineisrunningorwhentheengineishot.
Iffuelisspilled,donotattempttostartthe
enginebutmovethemachineawayfromthe
areaofspillageandavoidcreatinganysourceof
ignitionuntilfuelvaporshavedissipated.
Replaceallfueltanksandcontainercapssecurely.
Replacefaultysilencers.
Beforeusing,alwaysvisuallyinspecttoseethatthe
blades,bladeboltsandcutterassemblyarenotworn
ordamaged.Replacewornordamagedbladesand
boltsinsetstopreservebalance.
Onmulti-bladedmachines,takecareasrotatingone
bladecancauseotherbladestorotate.
Operation
Bealert,slowdownandusecautionwhenmaking
turns.Lookbehindandtothesidebeforechanging
directions.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxidefumescancollect.
Mowonlyindaylightoringoodarticiallight.
Beforeattemptingtostarttheengine,disengageall
bladeattachmentclutchesandshiftintoneutral.
Donotuseonslopesofmorethan15degrees.
Rememberthereisnosuchthingasasafeslope.
Travelongrassslopesrequiresparticularcare.To
guardagainstoverturning:
donotstoporstartsuddenlywhengoingupor
downhill;
uselowspeedsonslopesandduringtightturns;
stayalertforhumpsandhollowsandother
hiddenhazards;
Usecarewhenpullingloads.
Useonlyapproveddrawbarhitchpoints.
Limitloadstothoseyoucansafelycontrol.
Donotturnsharply.Usecarewhenreversing.
Watchoutfortrafcwhencrossingornearroadways.
Stopthebladesrotatingbeforecrossingsurfaces
otherthangrass.
Whenusinganyattachments,neverdirectdischarge
ofmaterialtowardbystandersnorallowanyonenear
themachinewhileinoperation.
Neveroperatethemachinewithdamagedguardsor
withoutsafetyprotectivedevicesinplace.
Donotchangetheenginegovernorsettingsor
overspeedtheengine.Operatingtheengineat
excessivespeedcanincreasethehazardofpersonal
injury.
Beforeleavingtheoperator’sposition:
disengagethepowertake-offandlowerthe
attachments;
changeintoneutralandsettheparkingbrake;
stoptheengineandremovethekey.
Disengagedrivetoattachments,stoptheengine,
anddisconnectthesparkplugwire(s)orremovethe
ignitionkey
beforeclearingblockagesoruncloggingchute;
beforechecking,cleaningorworkingonthe
lawnmower;
afterstrikingaforeignobject.Inspectthe
lawnmowerfordamageandmakerepairsbefore
restartingandoperatingtheequipment;
ifthemachinestartstovibrateabnormally(check
immediately).
Disengagedrivetoattachmentswhentransporting
ornotinuse.
Stoptheengineanddisengagedrivetoattachment
beforerefuelling;
beforeremovingthegrasscatcher;
beforemakingheightadjustmentunless
adjustmentcanbemadefromtheoperator’s
position.
Reducethethrottlesettingduringenginerun-out
and,iftheengineisprovidedwithashut-offvalve,
turnthefueloffattheconclusionofmowing.
4
MaintenanceandStorage
Keepallnuts,boltsandscrewstighttobesurethe
equipmentisinsafeworkingcondition.
Neverstoretheequipmentwithfuelinthetank
insideabuildingwherefumescanreachanopen
ameorspark.
Allowtheenginetocoolbeforestoringinany
enclosure.
Toreducetherehazard,keeptheengine,silencer,
batterycompartmentandfuelstorageareafreeof
grass,leaves,orexcessivegrease.
Checkthegrasscatcherfrequentlyforwearor
deterioration.
Replacewornordamagedpartsforsafety.
Ifthefueltankhastobedrained,thisshouldbe
doneoutdoors.
Whenmachineistobeparked,storedorleft
unattended,lowerthecuttingmeans.
ToroRidingMowerSafety
Thefollowinglistcontainssafetyinformationspecicto
Toroproductsorothersafetyinformationthatyoumust
knowthatisnotincludedintheCENstandard.
Engineexhaustcontainscarbonmonoxide,whichis
anodorless,deadlypoisonthatcankillyou.Donot
runengineindoorsorinanenclosedarea.
Keephands,feet,hairandlooseclothingawayfrom
attachmentdischargearea,undersideofmowerand
anymovingpartswhileengineisrunning.
Donottouchequipmentorattachmentpartswhich
maybehotfromoperation.Allowtocoolbefore
attemptingtomaintain,adjust,orservice.
Batteryacidispoisonousandcancauseburns.Avoid
contactwithskin,eyesandclothing.Protectyour
face,eyes,andclothingwhenworkingwithabattery.
Batterygasescanexplode.Keepcigarettes,sparks,
andamesawayfrombattery.
UseonlygenuineTororeplacementpartstoensure
thatoriginalstandardsaremaintained.
UseonlyToro-approvedattachments.
SlopeOperation
Donotmowslopesgreaterthan15degrees.
Donotmowneardrop-offs,ditches,steepbanks,
orwater.Wheelsdroppingoveredgescancause
rollovers,whichmayresultinseriousinjury,death,
ordrowning.
Donotmowslopeswhengrassiswet.Slippery
conditionsreducetractionandcouldcausesliding
andlossofcontrol.
Donotmakesuddenturnsorrapidspeedchanges.
Useawalkbehindmowerand/orahandtrimmer
neardrop-offs,ditches,steepbanks,orwater.
Reducespeedanduseextremecautiononslopes.
Removeormarkobstaclessuchasrocks,treelimbs,
etc.frommowingarea.Tallgrasscanhideobstacles.
Watchforditches,holes,rocksdips,andrisesthat
changetheoperatingangle,asroughterraincould
overturnthemachine.
Avoidsuddenstartswhenmowinguphillbecause
themowermaytipbackwards.
Beawarethatlossoftractionmayoccurgoing
downhill.Weighttransfertothefrontwheelsmay
causedrivewheelstoslipandcauselossofbraking
andsteering.
Alwaysavoidsuddenstartingorstoppingona
slope.Iftireslosetraction,disengagethebladesand
proceedslowlyofftheslope.
Followthemanufacturer’srecommendationsfor
wheelweightsorcounterweightstoimprovestability.
Useextremecarewithgrasscatchersorother
attachments.Thesecanchangethestabilityofthe
machineandcauselossofcontrol.
SoundPressure
ThisunithasanequivalentcontinuousA-weighted
soundpressurelevelattheoperatorearof88dBA,
basedonmeasurementsofidenticalmachinesperEN
11094andEN836.
SoundPower
ThisunithasanequivalentcontinuousA-weighted
soundpowerlevelattheoperatorearof100dBA,based
onmeasurementsofidenticalmachinesperEN11094.
Vibration
ThisunithasanequivalentcontinuousA-weighted
hand/armvibrationlevelof2.8m/s
2
,basedon
measurementsofidenticalmachinesperEN1033.
ThisunithasanequivalentcontinuousA-weighted
wholebodyvibrationlevelof.07m/s
2
,basedon
measurementsofidenticalmachinesperEN1032.
5
SlopeChart
6
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof
potentialdanger.Replaceanydecalthatisdamagedorlost.
93-7010
1.Thrownobjecthazard—keepbystandersasafedistance
fromthemachine.
2.Thrownobjecthazard,mower—keepthedeectorinplace.
3.Cutting/dismembermentofhandorfoot—stayawayfrom
movingparts.
ManufacturersMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
106-2223
106-2224
1.Throttle7.Headlights
2.Choke
8.Engine—stop
3.Fast9.Engine—run
4.Continuousvariable
setting
10.Engine—start
5.Slow
11.Ignition
6.Powertake-off(PTO),
Bladecontrolswitchon
somemodels
106-7043
1.Donottowthemachine;pulltheleverouttorideonthe
machineorpushtheleverintopushthemachine.
112-7563
1.Readtheinstructions
beforeservicingor
performingmaintenance.
3.Checktirepressureevery
25operatinghours.
2.Engine
4.Greaseevery25operating
hours.
7
106-8742
1.Parkingbrake
106-8743
1.Heightofcut
108-8769
1.Collectposition2.Recycler®position
108-8759
1.Beltrouting
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperators
Manual.
10.Containslead;donot
discard.
8
110-6567
1.Warning—readtheOperatorsManual.
2.Warning—readtheinstructionsbeforeservicingorperformingmaintenance;movethemotioncontrolleverstothebrakeposition,
removetheignitionkeyanddisconnectthesparkplugwire.
3.Cutting/dismembermenthazard,mowerblade;entanglementhazard,belt—donotopenorremovesafetyshieldswhileengineis
running.
4.Lossoftraction/controlhazard,slopes—lossoftraction/controlonaslope,disengagethebladecontrolswitch(PTO),proceed
offtheslopeslowly.
5.Crushing/dismembermenthazardofbystanders,reversing;crushing/dismembermenthazardofbystanders—donotcarry
passengers,lookbehindanddownwhenreversing.
6.Tippinghazard—donotmowupanddownslopes,onlymowacrossslopeslessthan15degrees,avoidsuddenandsharp
turnswhileonslopes.
7.Thrownobjecthazard—keepbystandersasafedistancefromthemachine,pickupdebrisbeforeoperating,keepdeectorinplace.
9
ProductOverview
Figure3
1.Motioncontrollever
4.Collectionbag
7.Mowerdeck
10.Cupholder
2.Height-of-cutlever5.DFSlever
8.Recycle-on-demandlever11.Footrest
3.Controlpanel6.Operatorsposition,seat
9.Reardrivewheel12.Frontcasterwheel
G005884z
Figure4
Collectionbagremoved
1.Motioncontrollever
4.Collectionsensors
7.Mowerdeck
10.Rearframe
2.Heightofcutlever
5.Rearaccesspanel8.Enginecover
11.Collectionbagpresence
sensor
3.Gastankcap
6.Reardrivewheel9.Dischargechute
10
Controls
BecomefamiliarwithallofthecontrolsinFigure3,
Figure4,Figure5andFigure6beforeyoustartthe
engineandoperatethemachine.
Figure5
1.Motioncontrollever,
parkingbrakeposition
4.Collectionbag
2.Height-of-cutlever5.DFSlever
3.Gastankcap
Figure6
1.Ignitionswitch3.Bladecontrolswitch
(powertake-off)
2.Throttle/Choke
MotionControlLevers
Themotioncontrolleversarespeedsensitivecontrols
ofindependentwheelmotors.Movingaleverforward
orbackwardturnsthewheelonthesamesideforward
orinreverse.Movingthecontrolleversoutwardfrom
thecenterpositionengagestheparkingbrakeandallows
theoperatortoexitthemachine(Figure5).
ParkingBrake
Theparkingbrakeisautomaticallysetwhenthemotion
controlleversareinthebrakeposition.Alwaysposition
themotioncontrolleversintothebrakepositionwhen
youstopthemachineorleaveitunattended(Figure5).
Height-of-CutLever
Theheightofcutleverallowstheoperatortolower
andraisethedeckfromtheseatedposition.Whenthe
leverismovedup,towardtheoperatorthedeckisraised
fromthegroundandwhenmoveddown,awayfromthe
operatoritisloweredtotheground.Onlyadjustthe
heightofcutwhilemachineisnotmoving(Figure5).
Recycle-On-DemandLever
Usetherecycle-on-demandlevertoswitchfrom
collectionmodetoRecycler
®
mode.Movethelever
forwarduntilitstopstoopenthedeckdoortoallow
clippingstotraveltothecollectionbags.Movethelever
rearwarduntilitlocksinpositiontoclosethedeckdoor
andengagetheRecycler
®
mode(Figure7).
Figure7
1.Recycle-on-demandlever,
collectposition
2.Recycle-on-demandlever,
Recycler®position
IgnitionSwitch
Theignitionswitchhasthreepositions,Off,Runand
Start.ThekeywillturntoStartandmovebackto
Runuponrelease.TuringthekeytotheOffposition
willstoptheengine;however,alwaysremovethekey
whenleavingthemachinetopreventtheenginefrom
accidentallystarting(Figure6).
11
Throttle/ChokeControl
Thethrottleandchokeiscombinedintoonecontrol
lever.Thethrottlecontrolstheenginespeedandithasa
continuousvariablesettingfromSlowtoFast.Engage
thechokebymovingtheleverpasttheFastsettinguntil
itstops(Figure6).
BladeControlSwitch(PowerTake-Off)
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades(Figure6).
DFS(DumpFromSeat)Lever
TheDFS(DumpFromSeat)levercanbeoperatedfrom
theseated,operatingpositionorwhilestandingnextto
themachine.Theleverisseatedlooselytoallowitto
beextendedtogainleveragewheninuseandswivels
freelytoallowforminimalcontactwiththeoperating
environment(Figure5).
CollectionSensors
Oncethecollectionbagllswithenoughgrasstocover
oneorbothofthesensorsandbreaktheinfraredbeam
abeepingalarmwillsoundtoalerttheoperator.The
alarmshutsoffoncethebladecontrolswitchisturned
Off.Ifoneorbothsensorsareunpluggedthemower
bladeswillnotengage.Thecollectionbagshould
beemptiedimmediately.Continuedoperationofthe
collectionsystemwithafullbagmayresultinplugging
ofthedeckadapteranddischargechute.
Operation
Note:Determinetheleftandrightsidesofthe
machinefromthenormaloperatingposition.
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsand
decalsinthesafetysection.Knowingthisinformation
couldhelpyou,yourfamily,petsorbystandersavoid
injury.
Mowingonwetgrassorsteepslopescancause
slidingandlossofcontrol.
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,deathor
drowning.
Toavoidlossofcontrolandpossibilityof
rollover:
Donotmowneardrop-offsornearwater.
Donotmowslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Avoidsuddenturnsorrapidspeedchanges.
Figure8
1.SafeZone-usetheTimeCutterhere
2.Usewalkbehindmowerand/orhandtrimmerneardrop-offs
andwater.
3.Water
12
RecommendedFuel
UseUnleadedRegularGasolinesuitablefor
automotiveuse(87pumpoctaneminimum).Leaded
regulargasolinemaybeusedifunleadedregularisnot
available.
Important:Neverusemethanol,fuelcontaining
methanol,orgasoholcontainingmorethan10%
ethanolbecausethefuelsystemcouldbedamaged.
Donotmixoilwithfuel.
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanyfuel
thatspills.
Neverllthefueltankinsideanenclosed
trailer.
Donotllthefueltankcompletelyfull.Add
fueltothefueltankuntilthelevelis1/4to
1/2inch(6to13mm)belowthebottomof
thellerneck.Thisemptyspaceinthetank
allowsfueltoexpand.
Neversmokewhenhandlingfuel,andstay
awayfromanopenameorwherefuel
fumesmaybeignitedbyaspark.
Storefuelinanapprovedcontainerandkeep
itoutofthereachofchildren.Neverbuy
morethana30-daysupplyoffuel.
Donotoperatewithoutentireexhaust
systeminplaceandinproperworking
condition.
Incertainconditionsduringfueling,static
electricitycanbereleasedcausingaspark
whichcanignitethefuelvapors.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Alwaysplacefuelcontainersontheground
awayfromyourvehiclebeforelling.
Donotllfuelcontainersinsideavehicle
oronatruckortrailerbedbecauseinterior
carpetsorplastictruckbedlinersmay
insulatethecontainerandslowthelossof
anystaticcharge.
Whenpractical,removegas-powered
equipmentfromthetruckortrailerand
refueltheequipmentwithitswheelsonthe
ground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfroma
portablecontainer,ratherthanfromafuel
dispensernozzle.
Ifafueldispensernozzlemustbeused,keep
thenozzleincontactwiththerimofthefuel
tankorcontaineropeningatalltimesuntil
fuelingiscomplete.
Fuelisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditioneropening.
Keepgasawayfromeyesandskin.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachineto
providethefollowingbenets:
Keepsfuelfreshduringstorageof30daysorless.
Forlongerstorageitisrecommendedthatthefuel
tankbedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuel
system,whichcauseshardstarting
13
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasstabilizer/conditioner
tothegas.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuel.Tominimizethechanceof
varnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
1.Shuttheengineoffandsettheparkingbrake.
2.Cleanaroundthefueltankcapandremovethecap.
Addunleadedregularfueltothefueltankuntilthe
levelis1/4to1/2inch(6to13mm)belowthe
bottomofthellerneck.Thisspaceinthetank
allowsfueltoexpand.Donotllthefueltank
completelyfull.
3.Installthefueltankcapsecurely.Wipeupanyfuel
thatmayhavespilled.
CheckingtheEngineOilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoChecking
theOilLevelin,page.
StartingandStoppingthe
Engine
StartingtheEngine
1.Sitdownontheseatandmovethemotioncontrols
tothebrakeposition.
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure9).
Figure9
1.Bladecontrolswitch—On2.Bladecontrolswitch—Off
3.MovethethrottlelevertoChokebeforestartinga
coldengine(Figure10).
Note:Awarmorhotenginemaynotrequire
choking.
4.TurntheignitionkeytoStarttoenergizethestarter.
Whentheenginestarts,releasethekey.
Important:Donotengagethestarterformore
than10secondsatatime.Iftheenginefails
tostart,allowa60secondcool-downperiod
betweenattempts.Failuretofollowthese
instructionscanburnoutthestartermotor.
5.Aftertheenginestarts,movethethrottleleverto
Fast(Figure10).Iftheenginestallsorhesitates,
movethethrottleleverbacktoChokeforafew
seconds.Thenmovethethrottlelevertothedesired
setting.Repeatthisasrequired.
Figure10
1.Engine3.Fast
2.Choke4.Slow
Figure11
1.Off3.Start
2.Run4.Ignition
StoppingtheEngine
1.MovethethrottlelevertoFast(Figure10).
2.Disengagethebladesbymovingthebladecontrol
switchtoOff(Figure9).
3.TurntheignitionkeytoOff(Figure11).
4.Pullthewireoffofthesparkplug(s)toprevent
thepossibilityofsomeoneaccidentallystartingthe
machinebeforetransportingorstoringthemachine.
5.Closethefuelshut-offvalveunderthefrontofthe
fueltankbeforetransportingorstoringthemachine.
Important:Makesurethefuelshut-offvalve
isclosedbeforetransportingorstoringthe
machine,asfuelleakagemayoccur.
14
DrivingForwardorBackward
Thethrottlecontrolregulatestheenginespeedas
measuredinrpm(revolutionsperminute).Place
thethrottlecontrolintheFastpositionforbest
performance.Alwaysoperateinthefullthrottle
position.
Themachinecanspinveryrapidly.The
operatormaylosecontrolofthemachine
andcausepersonalinjuryordamagetothe
machine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemaking
sharpturns.
Forward
1.Movetheleverstothecenter,unlockedposition.
2.Togoforward,slowlypushthemotioncontrol
leversforward(Figure12).
Figure12
1.Centerunlockposition
3.Backward
2.Forward4.Brakeposition
Togostraight,applyequalpressuretobothmotion
controllevers(Figure12).
Toturn,releasepressureonthemotioncontrollever
towardthedirectionyouwanttoturn(Figure12).
Thefartheryoumovethetractioncontrolleversin
eitherdirection,thefasterthemachinewillmovein
thatdirection.
Tostop,pullthemotioncontrolleverstoneutral.
Backward
1.Movetheleverstothecenter,unlockedposition.
2.Togobackward,slowlypullthemotioncontrol
leversrearward(Figure12).
Togostraight,applyequalpressuretobothmotion
controllevers(Figure12).
Toturn,releasethepressureonthemotion
controllevertowardthedirectionyouwanttoturn
(Figure12).
Tostop,pushthemotioncontrolleverstoneutral.
OperatingtheBlades
Thebladecontrolswitch,representedbyapower
take-off(PTO)symbol,engagesanddisengagespower
tothemowerblades.Thisswitchcontrolspowertoany
attachmentsthatdrawpowerfromtheengine,including
themowerdeckandcuttingblades.
EngagingtheBlades
1.Releasepressureonthetractioncontrolleversand
placethemachineinneutral.
2.MovethethrottletotheFastposition.
3.Pulloutonthebladecontrolswitchtoengage
blades(Figure13).
Figure13
1.Bladecontrolswitch-On2.Bladecontrolswitch-Off
DisengagingtheBlades
PushthebladecontrolswitchtoOfftodisengagethe
blades(Figure13).
StoppingtheMachine
Tostopthemachine,movethetractioncontrollevers
toneutralandseparatetothebrakeposition,disengage
thebladecontrolswitch,ensurethethrottleisinthefast
position,andturntheignitionkeytooff.Rememberto
removethekeyfromtheignitionswitch.
15
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileit
isunattended.
Alwaysremovetheignitionkeyandmovethe
motioncontrolleverstothebrakeposition
whenleavingthemachineunattended,evenif
justforafewminutes.
TheSafetyInterlockSystem
Ifsafetyinterlockswitchesaredisconnected
ordamagedthemachinecouldoperate
unexpectedlycausingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlock
switchesdailyandreplaceanydamaged
switchesbeforeoperatingthemachine.
UnderstandingtheSafetyInterlock
System
Thesafetyinterlocksystemisdesignedtopreventthe
enginefromstartingunless:
Thebladesaredisengaged.
Themotioncontrolleversareinthebrakeposition.
Thesafetyinterlocksystemalsoisdesignedtostopthe
enginewhenthecontrolleversareoutofthebrake
positionandyourisefromtheseatwhentheblades
areengaged.
TestingtheSafetyInterlockSystem
ServiceInterval:Beforeeachuseordaily
Testthesafetyinterlocksystembeforeyouusethe
machineeachtime.Ifthesafetysystemdoesnot
operateasdescribedbelow,haveanAuthorizedService
Dealerrepairthesafetysystemimmediately.
1.Whilesittingontheseat,withthecontrolleversin
brakeposition,andmovethebladecontrolswitch
toOn.Trystartingtheengine;theengineshould
notcrank.
2.Whilesittingontheseat,movethebladecontrol
switchtoOff.Moveeithermotioncontrollever
tothecenter,unlockedposition.Trystartingthe
engine;theengineshouldnotcrank.Repeatwith
theothermotioncontrollever.
3.Whilesittingontheseat,movethebladecontrol
switchtoOff,andlockthemotioncontrollevers
inneutral.Starttheengine.Whiletheengineis
running,movethemotioncontrolleverstothe
center,unlockedposition,engagethebladecontrol
switch,andriseslightlyfromtheseat;theengine
shouldstop.
4.Removethecollectionbag.Whilesittingonthe
seat,starttheengineandmovethebladecontrol
switchtoOn.Thebladesshouldnotengage.
AdjustingtheHeightofCut
Theheightofcutisadjustedfrom1-1/2to4-1/2inch
(38to114mm)in1/2inch(13mm)incrementsby
movingtheheight-of-cutleverindifferentlocations.
1.Raisetheheight-of-cutlevertothetransport
position(alsothe4-1/2inch(114mm)cutting
heightposition(Figure14).
2.Toadjust,pullupontheheight-of-cutleverand
moveittothedesiredposition(Figure14).
Figure14
1.Height-of-cutlever2.Height-of-cutpositions
ChangingOperationModes
Therecycle-on-demandleverallowstheoperatorto
alternatefunctionsbetweenRecycler
®
andcollection
modesfromtheseated,operatingposition.Usethe
recycle-on-demandlevertochangemodes.
16
1.Parkthemachineonalevelsurface,disengagethe
bladecontrolswitchandmovethemotioncontrol
leverstothebrakeposition.
2.MovethethrottletoSlow.
3.Movetherecycle-on-demandlever(Figure15)to
thedesiredposition:
Figure15
1.Recycle-on-demandlever,
collectposition
2.Recycle-on-demandlever,
Recycler®position
A.Raisethelevertotheuprightpositionto
openthedeckdoorandallowclippingstobe
collected.
B.LowerthelevertoRecycler
®
positiontoclose
thedeckdoorandmulchtheclippings.
4.MovethethrottletotheFastpositionandthe
motioncontrolleverstotheoperatingposition.
OperationintheCollection
Mode
Asthebaggerlls,extraweightisaddedto
thebackofthemachine.Ifyoustopandstart
suddenlyonhills,youmaylosesteeringcontrol
orthemachinemaytip.
Donotstartorstopsuddenlywhengoing
uphillordownhill.Avoiduphillstarts.
Ifyoudostopthemachinewhengoing
uphill,disengagethebladecontrolswitch.
Thenbackdownthehillusingaslowspeed.
Donotchangespeedsorstoponslopes.
Thecollectionmodeusesairowcreatedbythecutting
bladestodirectclippingsup,throughaninternalchute
anddeposittheminthecollectionbag.Shorter,dry
clippingsrequirelessforcetobemovedupthechute
andintothecollectionbag.
Environmentalfactorscanaffectthequantityof
clippingsmovedintothecollectionbagandrateof
collection.Cuttingtallgrassatalowheightofcutwill
removeairowneededtopropeltheclippingsintothe
collectionbag.Longer,wetordampclippingsrequire
muchgreaterforcetobedepositedinthecollectionbag.
Alwaystrytocutgrasswhenitisdrybecauseyourlawn
willhaveaneatappearance.Ifyoumustcutwetgrass,
usetheRecycler
®
mode.Severalhourslater,whenthe
clippingsaredry,usethecollectionmodetogatherup
thegrassclippings.
Forthebestperformanceofthedirectcollectionmode:
SetthethrottletoFast.
Mowregularly.
Useanhigherheightofcutfortallergrass.
Avoidmowingwetordampgrass.
Travelatslowerspeedswhenmowingtallergrass.
17
EmptyingtheCollectionSystem
Oncethecollectionbagllswithenoughgrasstocover
oneorbothofthesensorsandbreaktheinfraredbeam
abeepingalarmwillsoundtoalerttheoperator.The
alarmshutsoffoncethebladecontrolswitchisturned
Off.Ifoneorbothsensorsareunpluggedthemower
bladeswillnotengage.
Themachineisequippedwithanalarmthatsoundsto
notifytheoperatorthecollectionbagisfull.
1.Parkthemachineonalevelsurface,disengagethe
bladecontrolswitchandmovethemotioncontrol
leverstothebrakeposition.
2.MovethethrottletoSlow.
3.RaisethecollectionbagbyextendingtheDFSlever
andthenpullingdown(Figure16).
Figure16
1.LoweringDFSlever
2.Raisedcollectionbag,
emptyingclippings
4.LowerthecollectionbagandreleasetheDFSlever.
Intheeventthatthecollectionbagalarmgoesoffand
thebagislessthanfull,thesensorsshouldbecleared
ofanyclippingsordebristhatbeblockingthebeam.
Raisethecollectionbagandwipeoffthefacesofthe
sensorswithasoftcloth.
Important:Youcanwashthemachinewithmild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,engine,hydraulicpumps,
andmotors.
CollectionBag
Thecollectionbagisretainedintheenginecoverby
seatingtheleversidepinintoaholedbracketinthe
righthandsideoftheenginecover.Toremove,raise
thebagupandrstliftthepinintheopennotchup
andawayfromthecover.Thenslidetheleversidepin
outthebracketuntilthebagisclearofthemachine.
Wheninstalling,seatthissiderstandthenplacethe
opposingpinintheopennotchintheenginecover.
Allowthebagtoswingdown,intoplace.
Figure17
1.Collectionbag
4.Pin,collectionbag
2.Enginehood5.Notchedbracket
3.Holedbracket
18
RemovingtheCollectionChute
Asyouarebagging,asmallamountofgrassclippings
normallyblowoutthefrontofthemower.Anexcessive
amountofclippingsblowingoutandnoaudiblealarm
signallingafullbagmayindicateapluggedchute.
Thecollectionchutecanberemovedtobecleanedand
safelyclearedofanyobstructions.Usethefollowing
proceduretoremoveit:
1.Makesurethecollectionbagisempty.
2.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
3.Movethemotioncontrolleverstothebrake
position,stoptheengine,removethekey,andwait
forallmovingpartstostopbeforeleavingthe
operatingposition.Raisetheoperator’sseat.
4.Movetotherearofthemachineandremovethe
collectionbag.
5.Graspthedischargechuteandremoveasfollows.
Important:Usecautionanddonotuse
excessiveforcewhenremoving/installingthe
chute.“Forcing”thechutecandamageitor
otherinternalcomponents.
A.Pullthechuteoutfromthemachine
approximately6-8inches(15-20cm).
B.Rotatethechuteaquarterturndownwardand
proceedtopullchuteoutfurthertoexposethe
rstbend.
C.Withthebendexposedrotatethechutea
quarterturncounterclockwise.
D.Pullthechuteuntilthekeyisvisible.Linethe
keyinthechutewiththekeyway.
E.Removethechute.
Figure18
19
6.Returntothemachine.Inspecttheinternalengine
compartmentandclearanyclippingsordebris
dislodgedduringchuteremoval.
Debrisbuiltupintheenginecompartment,if
notremoved,couldbeignitedbyahotengine.
Areintheenginecompartmentcouldcan
burnyouandothersandcandamageproperty.
Beforeusingandwhiletheengineiscool,
checkfordebrisintheenginecompartment.
Keepthemachinefreeofgrass,leaves,or
otherdebrisbuild-up.
Cleanupoilorfuelspillageandfuelsoaked
debris.
Allowthemachinetocoolbeforestoring.
ClearingtheCollectionChute
Note:Toavoidpluggingthecollectionsystem,mow
thegrassatahighheightofcut,thenlowerthemower
toyournormalcuttingheightandrepeatthecollection
process.
Removethecollectionchuteandtapitontheground
toremoveanypluggedclippingsordebris.Atthis
time,visuallyinspectthechutetoverifyitisclearand
foranydamage.Ifnecessary,manuallyremoveany
obstructionsfromthechute.
InstallingtheCollectionChute
1.Linethekeyinthechutewiththekeywayinthe
frame
A.Gentlymovethechuteintothemachineuntil
therstbend.
B.Rotatethechuteaquarterturndownwardand
continueinstallingthechuteuntilthesecond
bend.
C.Rotatethechuteaquarterturncounter
clockwiseandcontinuetoinstallthechute.
D.Lookovertheenginehood,andintotheinternal
machine.Alignthekeyinthechutewiththepeg
onthedeckadapter.
E.Slidethechuteoverthedeckadapteruntilthe
chuteseatsinthemachineframe.
Figure19
2.Lowertheseatandresumeoperation.
20
OperationintheRecycler
®
Mode
Airisrequiredtocutandrecutgrassclippingsinthe
mowerhousing,sodonotsettheheight-of-cuttoolow
orcompletelysurroundthehousingbyuncutgrass.
Alwaystrytohaveonesideofthemowerdeckfree
fromuncutgrass;allowingairtobedrawnintothe
mowerdeck.Whenmakinganinitialcutthroughthe
centerofanuncutarea,operatethemachineslowerand
backupifthemowerstartstoclog.
Toensureoptimumperformance,cleantheunderside
ofthemowerhousingaftereachuse.Ifresidueis
allowedtobuildupinthemowerhousing,cutting
performancecandecrease.
ForthebestperformanceoftheRecycler
®
mode:
Mowregularly.
Keepairowhighbyoverlappingcuttingpaths
Useanhigherheightofcutfortallergrass.
Usesharpblades.
Travelatslowerspeedswhenmowingtallergrass.
PositioningtheSeat
Theseatcanmoveforwardandbackward.Positionthe
seatwhereyouhavethebestcontrolofthemachine
andaremostcomfortable.
1.Raisetheseatandloosentheadjustmentknobs
enoughtomovetheseat(Figure20).
Important:Makesurethatthespacersstayin
placewhenlooseningtheknobstomovethe
seat.Lossofthespacerscanresultindamage
totheseat.
2.Movetheseattothedesiredpositionandtighten
theknobs.
Figure20
1.Adjustmentknobs
AdjustingtheMotionControl
Levers
Themotioncontrolleverscanbeadjustedhigheror
lowerformaximumoperatorcomfort.
1.Removethe2boltsholdingthecontrollevertothe
controlarmshaft(Figure21).
2.Movethecontrollevertothenextsetofholes.
Securetheleverwiththe2bolts(Figure21).
Figure21
1.Controllever3.Controlarmshaft
2.Bolt
3.Repeattheadjustmentfortheoppositecontrol
lever.
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.
Nevertowthemachinebecausedamagemay
occur.
21
ToPushtheMachine
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtoengage
theparkingbrake,stoptheengine,removethekey,
andwaitforallmovingpartstostopbeforeleaving
theoperatingposition.
3.Movethetwobypassleverstotheinsideandpush
theminuntilthewasherontherodpassesthrough
theslot(Figure22).
4.Pushtheleversoutwardtolocktheminplace
Figure22.
5.Movethemotioncontrolleversinwardtodisengage
theparkingbrake.
Themachineisnowabletobepushedbyhand.
Figure22
1.Bypasslever,lever
positionforpushingthe
machine
2.Leverpositionfor
operatingthemachine
ToOperatetheMachine
Moveeachbypassleverstotheinsideandpullthem
rearward,completelythroughtheslot(Figure22).Push
theleversoutwardtolocktheminplace
Note:Themachinewillnotdriveunlessthebypass
leversaredisengaged.
AdjustingtheFootrest
Thefootrestcanbeadjustedforwardorbackwardfor
maximumoperatorcomfort.
Liftupthefootrestandplacetherodsinthesamehole
positions(Figure23).
Figure23
1.Footrest3.Holepositions
2.Rod
OperatingTips
FastThrottleSetting
Forbestmowingandmaximumaircirculation,operate
theengineattheFastposition.Airisrequiredto
thoroughlycutgrassclippings,sodonotsetthe
height-of-cutsolowastototallysurroundthemower
byuncutgrass.Alwaystrytohaveonesideofthe
mowerfreefromuncutgrass,whichallowsairtobe
drawnintothemower.
CuttingaLawnfortheFirstTime
Cutgrassslightlylongerthannormaltoensurethatthe
cuttingheightofthemowerdoesnotscalpanyuneven
ground.However,thecuttingheightusedinthepastis
generallythebestonetouse.Whencuttinggrasslonger
thansixinchestall,youmaywanttocutthelawntwice
toensureanacceptablequalityofcut.
Cut1/3oftheGrassBlade
Itisbesttocutonlyabout1/3ofthegrassblade.
Cuttingmorethanthatisnotrecommendedunless
grassissparse,oritislatefallwhengrassgrowsmore
slowly.
MowingDirection
Alternatemowingdirectiontokeepthegrassstanding
straight.Thisalsohelpsdisperseclippingswhich
enhancesdecompositionandfertilization.
MowatCorrectIntervals
Normally,moweveryfourdays.Butremember,
grassgrowsatdifferentratesatdifferenttimes.So
22
tomaintainthesamecuttingheight,whichisagood
practice,mowmoreofteninearlyspring.Asthegrass
growthrateslowsinmidsummer,mowlessfrequently.
Ifyoucannotmowforanextendedperiod,rstmow
atahighcuttingheight;thenmowagaintwodayslater
atalowerheightsetting.
CuttingSpeed
Toimprovecutquality,useaslowergroundspeed.
AvoidCuttingTooLow
Ifthecuttingwidthofthemoweriswiderthanthe
moweryoupreviouslyused,raisethecuttingheightto
ensurethatuneventurfisnotcuttooshort.
LongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan
normal,orifitcontainsahighdegreeofmoisture,raise
thecuttingheighthigherthanusualandcutthegrassat
thissetting.Thencutthegrassagainusingthelower,
normalsetting.
WhenStopping
Ifthemachine’sforwardmotionmustbestoppedwhile
mowing,aclumpofgrassclippingsmaydropontoyour
lawn.Toavoidthis,moveontoapreviouslycutarea
withthebladesengaged.
KeeptheUndersideoftheMower
Clean
Cleanclippingsanddirtfromtheundersideofthe
moweraftereachuse.Ifgrassanddirtbuildupinside
themower,cuttingqualitywilleventuallybecome
unsatisfactory.
BladeMaintenance
Maintainasharpbladethroughoutthecuttingseason
becauseasharpbladecutscleanlywithouttearingor
shreddingthegrassblades.Tearingandshreddingturns
grassbrownattheedges,whichslowsgrowthand
increasesthechanceofdisease.Checkthecutterblades
dailyforsharpness,andforanywearordamage.File
downanynicksandsharpenthebladesasnecessary.If
abladeisdamagedorworn,replaceitimmediatelywith
agenuineTororeplacementblade.
SafeTowingPractices
Towonlywithamachinethathasahitchdesignedfor
towing.Donotattachtowedequipmentexceptatthe
hitchpoint.Thisproducthasalimitedtowingcapacity
forsmallattachments,suchasleafsweepers,rollersup
to500lbs(227kg)orcartsupto5cubicfeet(0.14m
3
).
Thesetypesofattachmentsshouldbelimitedtoat
ground.Neverallowchildrenorothersinorontowed
equipment.Onslopes,theweightoftowedequipment
maycausealossoftractionandcontrol.Travelslowly
andallowextradistancetostop.
23
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst8hours
Changetheengineoil.
Beforeeachuseordaily
T estthesafetyinterlocksystem.
Checktheengineoillevel.
Checkthecuttingblades.
Wipecleanthecollectionsensors.
Cleanthemowerhousing.
Every25hours
Greasealllubricationpoints.
Servicethefoamaircleaner.(moreoftenindusty,dirtyconditions)
Checktirepressure.
Checkthebeltsforwear/cracks.
Every50hours
Servicethepaperaircleaner.(moreoftenindusty,dirtyconditions)
Checkthebatteryelectrolytelevel.
Every100hours
Changetheengineoil.(moreoftenindusty,dirtyconditions)
Checkthesparkplug(s).
Replacefuellter.
Every200hours
Replacethepaperaircleaner.(moreoftenindusty,dirtyconditions)
Changetheoillter.(moreoftenindusty,dirtyconditions)
Beforestorage
Drainthefueltank.
Chargethebatteryanddisconnectbatterycables.
Performallmaintenanceprocedureslistedabovebeforestorage.
Paintanychippedsurfaces.
Important:Refertoyourengineoperator’smanualforadditionalmaintenanceprocedures.
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriously
injureyouorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
24
Premaintenance
Procedures
AccessingtheMachine
Someinternalcomponentscanbeaccessedbysimply
raisingtheseat.Usethefollowingprocedurestoaccess
totheinternalcomponentsasneededwhenperforming
themaintenanceproceduresdescribedinthismanual.
RemovingtheEngineHood
Removetheenginehoodtogainaccesstotheengine
compartment.Toremovetheenginehoodthecollection
bagmustbeemptiedandremovedrst.
1.Emptythecollectionbagasdesired.
2.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
3.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
4.Graspthecollectionbagatthefrontandrearusing
theplastichandholds.Pivotitupandforwardand
thenliftitoutoftheenginehood.Referto,pagefor
additionalinformation.
Note:Therearaccesspanelcanbeopenedwhen
thecollectionbagisoffthemachine.
5.Removethefastenersretainingtheenginehoodto
themachineframe(Figure24).Retainallparts.
G005885
Figure24
1.Enginehood2.Fasteners
6.Grasptheenginehoodfrontandrearandliftthe
enginehoodofftheframe(Figure25).
G005900
Figure25
RemovingtheEngineDuct
Removethefastenerssecuringtheducttothemachine
frameandretainthefasteners.Lifttheductoutofthe
enginecompartment.Installtheductasitwasremoved.
Usethefastenerstosecuretheducttotheframe.
G010221
1
2
3
4
5
6
7
Figure26
1.Engineduct5.Hairpin
2.Dischargechute6.Rubberwasher
3.Rearframe
7.Post
4.Machineframe
RearAccessPanel
Therearaccesspanelislocatedonthebackofthe
machineframeandcanbeseenwhenthecollectionbag
isoff.Loosenthefastenerstoremovethepaneland
accesstheenginecomponents(Figure27).Alwaysmake
surethepanelisreplacedandsecuredwiththefasteners
beforeoperatingthemachine.
25
G010222
2
1
3
Figure27
1.Rearaccesspanel3.Frame
2.Fastener
InstallingtheEngineHood
1.Toinstallthehood,aligntheslotinthehoodwith
theframeandcarefullyloweritontotheframe
(Figure28).Makesuretheframeseatedcorrectly
intheenginehoodgroovebeforeforcingthehood
down.Pushdowngentlytoseattheretainingpin.
Replacethefastenersremovedpreviously.
G005886
1
2
3
4
Figure28
1.Enginehood3.Framematingwithslotin
thehood.
2.Frame4.Fastners
2.Installthecollectionbag;referto,page.
Lubrication
GreasingtheBearings
ServiceInterval:Every25hours
Greasethefrontcasterpivotsandwheels(Figure29).
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Cleanthegreasettings(Figure29andFigure30)
witharag.Makesuretoscrapeanypaintoffofthe
frontofthetting(s).
Figure29
1.Frontcastertire
Figure30
4.Connectagreaseguntoeachtting(Figure29and
Figure30).Pumpgreaseintothettingsuntilgrease
beginstooozeoutofthebearings.
5.Wipeupanyexcessgrease.
26
EngineMaintenance
ServicingtheAirCleaner
ServiceInterval:Every25hours—Servicethefoamair
cleaner.(moreoftenindusty,dirty
conditions)
Every50hours—Servicethepaper
aircleaner.(moreoftenindusty,dirty
conditions)
Every200hours—Replacethepaper
aircleaner.(moreoftenindusty,dirty
conditions)
Note:Servicetheaircleanermorefrequently(every
fewhours)ifoperatingconditionsareextremelydusty
orsandy.
RemovingtheFoamandPaper
Elements
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrol(PTO).
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Removetheenginehoodandengineducttoaccess
theenginecomponents.
4.Cleanaroundtheaircleanertopreventdirtfrom
gettingintotheengineandcausingdamage.Unlatch
thetwosidelatchesandremovetheaircleanercover
(Figure31).
5.Carefullyremovethefoamelementfromthepaper
element(Figure31).
6.Unscrewthewingnutandremovethepaperelement
(Figure31).
Figure31
1.Cover
4.Wingnut
2.Foamelement5.Aircleanerbase
3.Paperelement6.Latches
CleaningtheFoamandPaperElements
1.FoamElement
A.Washthefoamelementinliquidsoapand
warmwater.Whentheelementisclean,rinse
itthoroughly.
B.Drytheelementbysqueezingitinacleancloth
(donotwring).Allowtheelementtoairdry.
C.Soaktheelementinnewengineoil.(Figure32).
Squeezetheelementtoremoveexcessoil.
Important:Replacethefoamelementifit
istornorworn.
Figure32
1.Foamelement
2.Oil
2.PaperElement
A.Lightlytaptheelementonaatsurfaceto
removedustanddirt(Figure33).
B.Inspecttheelementfortears,anoilylm,and
damagetotherubberseal.
Important:Nevercleanthepaperelement
withpressurizedairorliquids,suchas
solvent,gas,orkerosene.Replacethepaper
elementifitisdamagedorcannotbecleaned
thoroughly.
Figure33
1.Paperelement2.Rubberseal
InstallingtheFoamandPaperElements
Important:Topreventenginedamage,always
operatetheenginewiththecompletefoamand
paperaircleanerassemblyinstalled.
27
1.Carefullyslidethefoamelementontothepaperair
cleanerelement(Figure31).
2.Placetheaircleanerassemblyontotheaircleaner
baseandinstallthewingnut(Figure31).
3.Installtheaircleanercoverandsecurethelatches
(Figure31).
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSF,SG,SH,orSJ)
CrankcaseCapacity:withlter,51ounces(1.5l)
Viscosity:Seethetablebelow.
Figure34
CheckingtheOilLevel
ServiceInterval:Beforeeachuseordaily—Checkthe
engineoillevel.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrol(PTO).
2.Movethemotioncontrolleverstotheparkposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Removetheenginehoodandengineducttoaccess
theenginecomponents.
4.Cleanaroundtheoildipstick(Figure35)sothatdirt
cannotfallintothellholeanddamagetheengine.
5.Unscrewtheoildipstickandwipetheendclean
(Figure35).
G005765
1
2
3
Figure35
1.Oildipstick
3.Dipstickend
2.Fillertube
6.Inserttheoildipstickfullyintothetubewithout
screwingitin.Pullthedipstickout,andlookatthe
end.Iftheoillevelislow,slowlypouronlyenough
oilintothellholetoraisethelevelto,butnotover,
theFullmarkonthedipstick.
Important:Donotoverllthecrankcasewith
oilbecausetheenginemaybedamaged.
7.Insertandscrewtheoildipstickfullyintothetube.
ChangingandDrainingtheOil
ServiceInterval:Aftertherst8hours—Changethe
engineoil.
Every100hours—Changetheengine
oil.(moreoftenindusty,dirty
conditions)
1.Starttheengineandletitrununtilwarm.This
warmstheoilsoitdrainsbetter.
2.Parkthemachinesothatthedrainsideisslightly
lowerthantheoppositesidetoensurethattheoil
drainscompletely.
3.Disengagethebladecontrolswitchandsetthe
parkingbrake.
4.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
28
Componentswillbehotifthemachinehas
beenrunning.Ifyoutouchhotcomponentsyou
maybeburned.
Allowthemachinetocoolbeforeperforming
maintenanceortouchingcomponentsunder
thehood.
5.Removetheenginehoodandengineducttoaccess
theenginetheoildrainvalve.
6.Placeapanbelowthedrainhose.Openoildrain
valvetoallowoiltodrain(Figure36).
G010220
1
2
3
4
Figure36
1.Oildrainvalve3.Oilpan
2.Oildraintube
4.Rear,drivewheel
7.Whenoilhasdrainedcompletely,closethedrain
valve.
8.Removethedrainhose(Figure36).
Note:Disposeoftheusedoilatarecyclingcenter.
9.Changetheoillter,ifnecessary(Figure35).
10.Cleanaroundtheoildipstickandunscrewthecap
(Figure35).
11.Slowlypourapproximately80%ofthespeciedoil
intothellertube(Figure35).
12.Checktheoillevel;refertoCheckingtheOilLevel.
13.Slowlyaddadditionaloiltobringittothefullmark.
ChangingtheOilFilter
ServiceInterval:Every200hours—Changetheoil
lter.(moreoftenindusty,dirty
conditions)
1.Draintheoilfromtheengine;refertoChangingand
DrainingtheOil.
2.Removetheoldlter(Figure37).
3.Applyathincoatofnewoiltotherubbergasket
onthereplacementlter.
G005674
1
2
Figure37
1.Oillter
2.Adapter
4.Installthereplacementoilltertotheadapter.
Turntheoillterclockwiseuntiltherubbergasket
contactsthelteradapter,thentightenthelteran
additional3/4turn(Figure37).
5.Fillthecrankcasewiththepropertypeofnewoil;
refertoChangingandDrainingtheOil.
6.Runtheengineforabout3minutes,stoptheengine
andcheckforanyleakagearoundthelter.
7.Addoiltocompensateforoilleveldropduetooil
ltercapacity;refertoChangingandDrainingthe
Oil.
ServicingtheSparkPlug
ServiceInterval:Every100hours—Checkthespark
plug(s).
Makesurethattheairgapbetweenthecenterandside
electrodesiscorrectbeforeinstallingthesparkplug.
Useasparkplugwrenchforremovingandinstalling
thesparkplug(s)andagappingtool/feelergaugeto
checkandadjusttheairgap.Installanewsparkplug(s)
ifnecessary.
Type:ChampionRCJ8Y(orequivalent)
AirGap:0.030inch(0.76mm)
29
RemovingtheSparkPlug
1.Disengagethebladecontrolswitchandmovethe
controlleverstotheneutrallockedpositionand
applytheparkingbrake.
2.Stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Removetheenginehoodandengineducttoaccess
theenginecomponents.
4.Pullthewiresoffofthesparkplugs(Figure38).
Cleanaroundthesparkplugstopreventdirtfrom
fallingintotheengineandpotentiallycausing
damage.
5.Removethesparkplugsandmetalwasher.
Figure38
1.Sparkplugwireinstalled2.Sparkplug
CheckingtheSparkPlug
1.Lookatthecenterofthesparkplug(Figure39).
Ifyouseelightbrownorgrayontheinsulator,the
engineisoperatingproperly.Ablackcoatingonthe
insulatorusuallymeanstheaircleanerisdirty.
Important:Nevercleanthesparkplug.Always
replacethesparkplugwhenithasablack
coating,wornelectrodes,anoilylm,orcracks.
2.Checkthegapbetweenthecenterandsideelectrodes
(Figure39).Bendthesideelectrode(Figure39)if
thegapisnotcorrect.
Figure39
1.Centerelectrodeinsulator3.Airgap(nottoscale)
2.Sideelectrode
InstallingtheSparkPlug(s)
1.Installthesparkplug(s).Makesurethattheairgap
issetcorrectly.
2.Tightenthesparkplug(s)to16ft-lb(22N-m).
3.Pushthewire(s)ontothesparkplug(s)(Figure38).
30
FuelSystem
Maintenance
DrainingtheFuelTank
ServiceInterval:Beforestorage
Incertainconditions,fuelisextremely
ammableandhighlyexplosive.Areor
explosionfromfuelcanburnyouandothers
andcandamageproperty.
Drainfuelfromthefueltankwhenthe
engineiscold.Dothisoutdoorsinanopen
area.Wipeupanyfuelthatspills.
Neversmokewhendrainingfuel,andstay
awayfromanopenameorwhereaspark
mayignitethefuelfumes.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Closethefuelshut-offvalvelocatedunderthefront
ofthefueltank(Figure40).
Figure40
1.Fueltankcap3.Fender
2.Fueltank,insidefender4.Fuelshut-offvalve.
4.Removetheenginehoodandengineducttoaccess
theenginecomponents.
5.Loosenthehoseclampatthefuellterandslideit
upthefuellineawayfromthefuellter(Figure41).
Figure41
1.Hoseclamp3.Filter
2.Fuelline
6.Pullthefuellineoffofthefuellter(Figure41).
7.Openthefuelshut-offvalve.Allowfueltodraininto
agascanordrainpan(Figure40).
Note:Nowisthebesttimetoinstallanewfuel
lterbecausethefueltankisempty.
8.Installthefuellineontothefuellter.Slidethehose
clampclosetothefuelltertosecurethefuelline
(Figure41).
ReplacingtheFuelFilter
ServiceInterval:Every100hours
Replacethefuellterafterevery100operatinghoursor
yearly,whicheveroccursrst.
Neverinstalladirtylterifitisremovedfromthefuel
line.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleversoutwardtothe
parkposition,stoptheengine,removethekey,and
waitforallmovingpartstostopbeforeleavingthe
operatingposition.
3.Closethefuelshut-offvalvelocatedunderthefront
ofthefueltank.
4.Squeezetheendsofthehoseclampstogetherand
slidethemawayfromthelter(Figure41).
5.Removethelterfromthefuellines.
31
6.Installanewlterwiththeowdirectionarrow
comingfromthefueltankandpointingtothe
engineandmovethehoseclampsclosetothelter
(Figure41).
7.Openthefuelshut-offvalve.
ElectricalSystem
Maintenance
ServicingtheBattery
Checktheelectrolytelevelinthebatteryevery25hours.
Alwayskeepthebatterycleanandfullycharged.Use
apapertoweltocleanthebatterycase.Ifthebattery
terminalsarecorroded,cleanthemwithasolutionof
fourpartswaterandonepartbakingsoda.Applyalight
coatingofgreasetothebatteryterminalstoprevent
corrosion.
Voltage:12V
RemovingtheBattery
Batteryterminalsormetaltoolscouldshort
againstmetalmachinecomponentscausing
sparks.Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Whenremovingorinstallingthebattery,do
notallowthebatteryterminalstotouchany
metalpartsofthemachine.
Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Tiptheseatforwardtoseethebattery.
4.Disconnectthenegative(black)groundcablefrom
thebatterypost(Figure42).
32
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.Sparks
cancausethebatterygassestoexplode,
resultinginpersonalinjury.
Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative(black)
cable.
5.Slidetherubbercoverupthepositive(red)cable.
Disconnectthepositive(red)cablefromthebattery
post(Figure42).
6.Removethebatteryhold-down(Figure42)andlift
thebatteryfromthebatterytray.
Figure42
1.Battery4.Negativebatterycable
2.Terminalboot5.Batteryhold-down
3.Positivebatterycable6.Bolt,nut,andwasher
CheckingtheBatteryElectrolyteLevel
ServiceInterval:Every50hours
Batteryelectrolytecontainssulfuricacidwhich
isadeadlypoisonandcausessevereburns.
Donotdrinkelectrolyteandavoidcontact
withskin,eyesorclothing.Wearsafety
glassestoshieldyoureyesandrubbergloves
toprotectyourhands.
Fillthebatterywherecleanwaterisalways
availableforushingtheskin.
1.Tiptheseatforwardtoseethebattery.
2.Lookatthesideofthebattery.Theelectrolytemust
beuptotheUpperline(Figure43).Donotallowthe
electrolytetofallbelowtheLowerline(Figure43).
Figure43
1.Ventcaps3.Lowerline
2.Upperline
3.Iftheelectrolyteislow ,addtherequiredamountof
distilledwater;refertoAddingWatertotheBattery
intheElectricalSystemMaintenancesection..
AddingWatertotheBattery
Thebesttimetoadddistilledwatertothebatteryisjust
beforeyouoperatethemachine.Thisletsthewatermix
thoroughlywiththeelectrolytesolution.
1.Removethebatteryfromthemachine;referto
RemovingtheBatteryintheElectricalSystem
Maintenancesection.
Important:Neverllthebatterywithdistilled
waterwhilethebatteryisinstalledinthe
machine.Electrolytecouldbespilledonother
partsandcausecorrosion.
2.Cleanthetopofthebatterywithapapertowel.
3.Removetheventcapsfromthebattery(Figure43).
4.Slowlypourdistilledwaterintoeachbatterycell
untiltheelectrolytelevelisuptotheUpperline
(Figure43)onthebatterycase.
Important:Donotoverllthebatterybecause
electrolyte(sulfuricacid)cancausesevere
corrosionanddamagetothechassis.
5.Waitvetotenminutesafterllingthebatterycells.
Adddistilledwater,ifnecessary,untiltheelectrolyte
levelisuptotheUpperline(Figure43)onthe
batterycase.
6.Reinstallthebatteryventcaps.
ChargingtheBattery
ServiceInterval:Beforestorage
33
Important:Alwayskeepthebatteryfullycharged
(1.260specicgravity).Thisisespeciallyimportant
topreventbatterydamagewhenthetemperatureis
below32°F(0°C).
1.Removethebatteryfromthechassis;referto
RemovingtheBattery.
2.Checktheelectrolytelevel;refertoCheckingthe
ElectrolyteLevel.
3.Makesurethattheventcapsareinstalledinthe
battery.Chargethebatteryfor1hourat25to
30ampsor6hoursat4-6amps.Donotovercharge
thebattery.
4.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthe
chargerleadsfromthebatteryposts(Figure44).
Figure44
1.Positivebatterypost
3.Red(+)chargerlead
2.Negativebatterypost
4.Black(-)chargerlead
5.Installthebatteryinthemachineandconnectthe
batterycables;refertoInstallingtheBattery.
Note:Donotrunthemachinewiththebattery
disconnected,electricaldamagemayoccur.
InstallingtheBattery
1.Positionthebatteryinthetraywiththeterminal
postsawayfromthecontrolpanel(Figure42).
2.Installthepositive(red)batterycabletothepositive
(+)batteryterminal.
3.Installthenegativebatterycabletothenegative(-)
batteryterminal.
4.Securethecableswith2bolts(1/4x3/4inch),
washers(1/4inch),andnuts(1/4inch)(Figure42).
5.Slidetheredterminalbootontothepositive(red)
batterypost.
6.Securethebatterywiththehold-down(Figure42).
ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequires
nomaintenance;however,ifafuseblows,checkthe
component/circuitforamalfunctionorshort.
Fuse:
MainF1-30amp,blade-type
ChargeCircuitF2-25amp,blade-type
1.Raisetheseattogainaccesstothefuseholder
(Figure45).
2.Toreplaceafuse,pulloutonthefusetoremoveit
(Figure45).
G005893
1
Figure45
1.Relays5.Fuseblock
2.Alarm6.Main-30amp
3.Positivebatterycable
7.Chargecircuit-25amp
4.Battery
8.Openslots
34
DriveSystem
Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours
Maintaintheairpressureinthefrontandreartires
asspecied.Uneventirepressurecancauseuneven
cut.Checkthepressureatthevalvestemafterevery
50operatinghoursormonthly,whicheveroccursrst
(Figure46).Checkthetireswhentheyarecoldtoget
themostaccuratepressurereading.
RearTires:13psi(90kPa)
FrontTires(castorwheels):35psi(139kPa)
Figure46
1.Valvestem
MowerMaintenance
ServicingtheCuttingBlades
Maintainsharpbladesthroughoutthecuttingseason
becausesharpbladescutcleanlywithouttearingor
shreddingthegrassblades.Tearingandshreddingturns
grassbrownattheedges,whichslowsgrowthand
increasesthechanceofdisease.
Checkthecutterbladesdailyforsharpness,andforany
wearordamage.Filedownanynicksandsharpenthe
bladesasnecessary.Ifabladeisdamagedorworn,
replaceitimmediatelywithagenuineTororeplacement
blade.Forconvenientsharpeningandreplacement,you
maywanttokeepextrabladesonhand.
Awornordamagedbladecanbreak,anda
pieceofthebladecouldbethrownintothe
operator’sorbystander’sarea,resultingin
seriouspersonalinjuryordeath.
Inspectthebladeperiodicallyforwearor
damage.
Replaceawornordamagedblade.
BeforeInspectingorServicingthe
Blades
Parkthemachineonalevelsurface,disengagetheblade
controlswitch,andmovethemotioncontrolleversto
thebrakeposition.Stoptheengine,removethekey,and
disconnectthesparkplugwire(s)fromthesparkplug(s).
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily
1.Inspectthecuttingedges(Figure47).Iftheedges
arenotsharporhavenicks,removeandsharpenthe
blades;refertoSharpeningtheBlades.
2.Inspecttheblades,especiallythecurvedarea
(Figure47).Ifyounoticeanydamage,wear,or
aslotforminginthisarea(item3inFigure47),
immediatelyinstallanewblade.
35
Figure47
1.Cuttingedge3.Wear/slotforming
2.Curvedarea
CheckingforBentBlades
1.Rotatethebladesuntiltheendsfaceforwardand
backward(Figure48).Measurefromalevelsurface
tothecuttingedge,positionA,oftheblades
(Figure48).Notethisdimension.
Figure48
2.Rotatetheoppositeendsofthebladesforward.
3.Measurefromalevelsurfacetothecuttingedgeof
thebladesatthesamepositionasinstep1.The
differencebetweenthedimensionsobtainedinsteps
1and2mustnotexceed1/8inch(3mm).Ifthis
dimensionexceeds1/8inch(3mm),thebladeis
bentandmustbereplaced.RefertoRemovingthe
BladesandInstallingtheBlades.
Abladethatisbentordamagedcouldbreak
apartandcouldseriouslyinjureorkillyouor
bystanders.
Alwaysreplacebentordamagedbladewith
anewblade.
Neverleorcreatesharpnotchesinthe
edgesorsurfacesofblade.
RemovingtheBlades
Thebladesmustbereplacedifasolidobjectishit,
ifthebladeisoutofbalance,orthebladeisbent.
Toensureoptimumperformanceandcontinued
safetyconformanceofthemachine,usegenuineToro
replacementblades.Replacementbladesmadebyother
manufacturersmayresultinnon-conformancewith
safetystandards.
Holdthebladeendusingaragorthickly-paddedglove.
Removethebladebolt,curvedwasher,bladestiffener,
andbladefromthespindleshaft(Figure49).
Figure49
1.Rotationaldirectionofright
cuttingblade
6.Fasteningdirection,
counterthreadedbolt
2.Rightcuttingblade
7.Bladebolt,leftcutting
blade
3.Bladestiffener
8.Fasteningdirection,
normalthreadedbolt
4.Curvedwasher9.Leftcuttingblade
5.Counterthreadedblade
bolt,rightcuttingblade
10.Rotationaldirectionofleft
cuttingblade.
SharpeningtheBlades
1.Usealetosharpenthecuttingedgeatbothends
oftheblade(Figure50).Maintaintheoriginalangle.
Thebladeretainsitsbalanceifthesameamountof
materialisremovedfrombothcuttingedges.
36
Figure50
1.Sharpenatoriginalangle
2.Checkthebalanceofthebladebyputtingitona
bladebalancer(Figure51).Ifthebladestaysina
horizontalposition,thebladeisbalancedandcanbe
used.Ifthebladeisnotbalanced,lesomemetaloff
theendofthesailareaonly(Figure50).Repeatthis
procedureuntilthebladeisbalanced.
Figure51
1.Blade2.Balancer
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure49).
Important:Thecurvedpartoftheblademust
bepointingupwardtowardtheinsideofthe
mowertoensurepropercutting.
2.Installthebladestiffener,thecurvedwasher(cupped
sidetowardtheblade)andthebladebolt(Figure49).
3.Torquethebladeboltto35-65ft-lb(47-88Nm).
LevelingtheMowerfrom
Side-to-Side
Themowerbladesmustbelevelfromsidetoside.
Checktheside-to-sidelevelanytimeyouinstallthe
mowerorwhenyouseeanunevencutonyourlawn.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Checktheairpressureofallfourtires.Ifneeded,
adjusttotherecommendedination;referto
CheckingtheTirePressurein,page.
4.Settheheight-of-cutlevertopositionD
[3inch(76mm)].
5.Carefullyrotatetheblade(s)sidetoside(Figure52).
Measurebetweentheoutsidecuttingedgesand
theatsurface(Figure52).Ifbothmeasurements
arenotwithin3/16inch(5mm),anadjustmentis
required;continuewiththisprocedure.
Figure52
1.Bladessidetoside
3.Outsidecuttingedges
2.Cuttingedge
4.Measurehere
6.Removethehairpincotterandwasherfromthe
levelingbracket(Figure53).
7.Toleveltheblade(s),repositiontheleveling
bracket(s)inadifferentholeandinstallthewasher
andhairpincotter.(Figure53).Afrontholelowers
thebladeheightandarearholeraisesitsheight.
Adjustbothsidesasrequired.
Figure53
1.Hairpincotterandwasher3.Fronthole
2.Levelingbracket4.Rearhole
8.Checkthefront-to-rearbladeslope;referto
AdjustingtheFront-to-RearBladeSlope.
37
AdjustingtheFront-to-Rear
BladeSlope
Checkthefront-to-rearbladelevelanytimeyouinstall
themower.Ifthefrontofthemowerismorethan
5/16inch(7.9mm)lowerthantherearofthemower,
adjustthebladelevelusingthefollowinginstructions:
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Checktheairpressureofallfourtires.Ifneeded,
adjusttotherecommendedination;referto
CheckingtheTirePressurein,page.
4.Checkandadjusttheside-to-sidebladelevelifyou
havenotcheckedthesetting;refertoLevelingthe
MowerfromSide-to-Side.
5.Measurethelengthoftherodextendingoutof
theadjustingblockonthesidesofthechassis
(Figure54).
6.Iftherodlengthisnota3/4inch(19mm),remove
thehairpincotterandwasherfromtheendofthe
adjustingrod(Figure54)andturntheroduntilthe
3/4inch(19mm)dimensionisobtained.
7.Installtheendoftherodintotheholeinthemower
mountandsecureitwiththewasherandhairpin
cotter.
Figure54
1.Levelingbracket3.Adjustingrod
2.Adjustingblock4.Hairpincotterandwasher
8.Repeatsteps5through7fortheoppositesideof
themower.
9.Settheheight-of-cutatpositionD[3inch(76mm)]
andcarefullyrotatethebladessotheyarefacing
fronttorear(Figure55).
10.Measurefromthetipofthefrontbladetotheat
surfaceandthetipoftherearbladetotheat
surface(Figure55).Ifthefrontbladetipisnot
1/16-5/16inch(1.6-7.9mm)lowerthantherear
bladetip,adjustthefrontlocknuts.
Figure55
1.Bladessidetoside
3.Outsidecuttingedges
2.Cuttingedge
4.Measurehere
11.Toadjustthefront-to-rearbladeslope,removethe
locknutsandthenrotatetheadjustmentnutsinthe
frontofthemower(Figure56).
12.Toraisethefrontofthemower,tightenthe
adjustmentnuts.Tolowerthefrontofthemower,
loosentheadjustmentnuts.
13.Afteradjustingbothadjustmentnutsevenly,check
thefront-to-rearslopeagain.Continueadjusting
thenutsuntilthefrontbladetipis1/16-5/16inch
(1.6-7.9mm)lowerthantherearbladetip(Figure56).
Note:Afteradjustingtheadjustmentnuts,
makesurethereisnoslackineithersupportrod
(Figure57).Tighteneitheronetoremovetheslack
(Figure56).
38
Figure56
1.Locknutandadjustingnut3.Adjustmentnut
2.Fronttire4.Locknut
14.Whenthefront-to-rearbladeslopeiscorrect,
tightenthelocknutsandchecktheside-to-sidelevel
ofthemower;refertoLevelingtheMowerfrom
Side-to-Side.
RemovingtheMower
Note:Beforeremovingthemower,makeanotefor
whichholesareusedinthelevelingbrackets(Figure58).
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Lowertheheight-of-cutlevertothelowestposition.
4.Removethehairpincotterandclevispinfrom
thefrontsupportrodoneachsideofthemower
(Figure57).
Figure57
1.Hairpincotterandclevis
pin
2.Supportrod
5.Removethehairpincotterandwasherfromthe
adjustingrod(Figure58)oneachsideofthemower.
6.Removethehairpincotterandwasheratthemower
levelingbrackets(Figure58)oneachsideofthe
mower.Notewhichholethelevelingbracketis
mountedinforfutureinstallation.Slidethebrackets
offofthemountingpin.
Figure58
1.Levelingbracket3.Adjustingrod
2.Hairpincotterandwasher
7.Liftupthefrontpartofthemachineandsupport
themachineusingjackstands.
8.Slidethemowerforwardandoutfromunderneath
themachine.
Note:Retainallpartsforfutureinstallation.
MowerBeltMaintenance
InspectingtheBelts
ServiceInterval:Every25hours
Inspectallbeltsevery100hours.
Checkthebeltsforcracks,frayededges,burnmarks,or
anyotherdamage.Replacedamagedbelts.
ReplacingtheMowerBelt
Squealingwhenthebeltisrotating,bladesslippingwhen
cuttinggrass,frayedbeltedges,burnmarks,andcracks
aresignsofawornmowerbelt.Replacethemowerbelt
ifanyoftheseconditionsareevident.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
39
3.Settheheight-of-cutatA[1-1/2inch(38mm)].
4.Removethebeltcoversovertheoutsidespindles.
5.Loosenfastenersecuringthebeltguidetotherear
pulley(Figure59).
6.PulltheidlerarminthedirectionshowninFigure59
androllthebeltoffofthepulleys.
Figure59
1.Idlerarm
5.Beltguideandfastener
2.Spring6.Outsidepulley
3.Bolt,springretaining7.Mowerbelt
4.Spindlepulleys
8.Deckadapter
Thespringisundertensionwheninstalledand
cancausepersonalinjury.
Becarefulwhenmovingtheidlerarm.
7.Routethenewbeltaroundtheenginepulleyand
mowerpulleys(Figure59).Installthenewbeltunder
thebeltguideandaroundtherearpulley.
8.Pulltheidlerpulleyinthedirectionshownin
Figure59androutethebeltontotheidlerarmpulley
andspindlepulleys(Figure59).
9.Tightenthebeltguidefastenerontherearpulley
(Figure59).
10.Installthebeltcoversovertheoutsidespindles.
InstallingtheMower
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Liftthefrontofthemachineandsupportitwith
stands.
4.Slidethemowerunderthemachine.
5.Lowertheheight-of-cutlevertothelowestposition.
6.Attachtheadjustingrodtothemachinewiththe
washerandhairpincotter(Figure58)oneachside
ofthemower.
7.Slidethelevelingbracketsontothemountingpins
andsecurethemwiththewashersandhairpincotters
(Figure58).
8.Attachthefrontsupportrodstothemachinewith
theclevispinsandhairpincotters(Figure57).
9.Installthemowerbeltontotheenginepulley;refer
toReplacingtheMowerBelt.
40
Cleaning
CleaningtheCollection
Sensors
ServiceInterval:Beforeeachuseordaily
Thecollectionsensorsdonotrequireanyscheduled
maintenance,however;intheeventthatthecollection
bagalarmgoesoffandthebagislessthanfull,gently
wipeoffthefacesofthesensorswithasoftcloth.The
clothcanbedampwithwater.
Important:Donotusesolventsorchemicalsof
anykindtocleanthefaceofthesensors.
Whennishedusingthemachine,useasoftclothto
clearawayblockagebetweenthesensors(crustedor
clumpedupgrassclippingsorleaves).
WashingtheUndersideofthe
Mower
ServiceInterval:Beforeeachuseordaily
Aftereachuse,washtheundersideofthemowerto
preventgrassbuildupforimprovedmulchactionand
clippingdispersal.
1.Parkthemachineonalevelsurfaceanddisengage
thebladecontrolswitch.
2.Movethemotioncontrolleverstothebrakeposition,
stoptheengine,removethekey,andwaitforall
movingpartstostopbeforeleavingtheoperating
position.
3.Attachthehosetotheendofthemowerwashout
tting,andturnthewateronhigh(Figure60).
Note:Spreadpetroleumjellyonthewashouttting
O-ringtomakethehoseslideoneasierandprotect
theO-ring.
Figure60
1.Washouttting
3.Hose
2.Mowerdeck
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.Engagetheblade
controlswitchandletthemowerrunforoneto
threeminutes.
6.Disengagethebladecontrolswitch,stoptheengine,
andremovetheignitionkey.Waitforallmoving
partstostop.
7.Turnthewateroffandremovethehosefromthe
washouttting.
Note:Ifthemowerisnotcleanafteronewashing,
soakitandletitstandfor30minutes.Thenrepeat
theprocess.
8.Runthemoweragainforonetothreeminutesto
removeexcesswater.
Abrokenormissingwashoutttingcould
exposeyouandotherstothrownobjectsor
bladecontact.Contactwithbladeorthrown
debriscancauseinjuryordeath.
Replacebrokenormissingwashouttting
immediately,beforeusingmoweragain.
Pluganyhole(s)inmowerwithboltsand
locknuts.
Neverputyourhandsorfeetunderthe
mowerorthroughopeningsinthemower.
41
Storage
CleaningandStorage
1.Disengagethebladecontrolswitch,settheparking
brake,stoptheengine,andremovethekey.
2.Removegrassclippings,dirt,andgrimefromthe
externalpartsoftheentiremachine,especiallythe
engine.Cleandirtandchafffromtheoutsideofthe
enginecylinderheadnsandblowerhousing.
Important:Youcanwashthemachinewith
milddetergentandwater.Donotpressure
washthemachine.Avoidexcessiveuseof
water,especiallynearthecontrolpanel,engine,
hydraulicpumps,andmotors.
3.Servicetheaircleaner;refertoServicingtheAir
CleanerintheEngineMaintenancesection.
4.Greaseandoilthemachine;refertotheLubrication
section.
5.Changethecrankcaseoilandlter;refertoServicing
theEngineOilintheEngineMaintenancesection.
6.Checkthetirepressure;refertoCheckingtheTire
PressureintheDriveSystemMaintenancesection.
7.Chargethebattery;refertoServicingtheBattery
intheElectricalSystemMaintenancesection.
8.Checktheconditionoftheblades;refertoServicing
theCuttingBladesintheMowerMaintenance
section.
9.Preparethemachineforstoragewhennon-use
occursover30days.Preparethemachineforstorage
asfollows.
10.Addapetroleumbasedstabilizer/conditionertothe
fuelinthetank.Followthemixinginstructionsfrom
thestabilizermanufacturer.Donotuseanalcohol
basedstabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshfuelandusedatalltimes.
Runtheenginetodistributetheconditionedfuel
throughthefuelsystem(5minutes).
Stoptheengine,allowittocool,anddrainthefuel
tank;DrainingtheFuelTankintheFuelSystem
Maintenancesection.
Restarttheengineandrunituntilitstops.
Chokeorprimetheengine.Startandrunthe
engineuntilitwillnotstart.Operatetheprimer,if
equipped,severaltimestoensurenofuelremainsin
theprimersystem.
Disposeoffuelproperly.Recycleasperlocalcodes.
Important:Donotstorestabilizer/conditioned
fuelover30days.
11.Removethesparkplug(s)andcheckitscondition;
refertoServicingtheSparkPlugintheEngine
Maintenancesection.Withthesparkplug(s)
removedfromtheengine,pourtwotablespoonsof
engineoilintothesparkplughole.Usethestarter
tocranktheengineanddistributetheoilinsidethe
cylinder.Installthesparkplug(s).Donotinstallthe
wireonthesparkplug(s).
12.Cleananydirtandchafffromthetopofthemower.
13.Scrapeanyheavybuildupofgrassanddirtfromthe
undersideofthemower,thenwashthemowerwith
agardenhose.
14.Checktheconditionofthedriveandmowerbelts.
15.Checkandtightenallbolts,nuts,andscrews.Repair
orreplaceanypartthatiswornordamaged.
16.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
17.Storethemachineinaclean,drygarageorstorage
area.Removethekeyfromtheignitionswitchand
keepitinamemorableplace.Coverthemachineto
protectitandkeepitclean.
42
Troubleshooting
Problem
PossibleCauseCorrectiveAction
1.Theengineloadisexcessive.1.Reducegroundspeed.
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
3.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.
3.Removetheobstructionfromthe
coolingnsandairpassages.
4.Theaircleanerisdirty.
4.Cleanorreplacetheaircleaner
element.
Theengineoverheats.
5.Dirt,water,orstalefuelisinfuel
system.
5.ContactanAuthorizedServiceDealer
1.Thebladecontrolswitchisengaged.1.Movethebladecontrolswitchto
Disengaged.
2.Themotioncontrolleversarenotinthe
brakeposition.
2.Movethemotioncontrolleverstothe
brakeposition.
3.Theoperatorisnotseated.
3.Sitontheseat.
4.Thebatteryisdead.
4.Chargethebattery.
5.Theelectricalconnectionsarecorroded
orloose.
5.Checktheelectricalconnectionsfor
goodcontact.
6.Afuseisblown.6.Replacethefuse.
Thestarterdoesnotcrank
7.Arelayorswitchisdamaged.
7.ContactanAuthorizedServiceDealer.
1.Thefueltankisempty.1.Fillthefueltank.
2.Thefuelvalveturnedoff.2.Openthefuelvalve.
3.Thechokeisnoton.
3.MovethechokelevertoOn.
4.Theaircleanerisdirty.
4.Cleanorreplacetheaircleaner
element.
5.Thesparkplugwire(s)islooseor
disconnected.
5.Installthewire(s)onthesparkplug.
6.Thesparkplug(s)ispitted,fouled,or
thegapisincorrect.
6.Installanew,correctlygappedspark
plug(s).
7.Thereisdirtinfuellter.7.Replacethefuellter.
8.Dirt,water,orstalefuelisinfuel
system.
8.ContactanAuthorizedServiceDealer.
9.Thereisincorrectfuelinthefueltank.9.Drainthetankandreplacethefuelwith
thepropertype.
Theenginewillnotstart,startshard,or
failstokeeprunning.
10.Theoillevelinthecrankcaseislow.10.Addoiltothecrankcase.
1.Theengineloadisexcessive.1.Reducegroundspeed.
2.Theaircleanerisdirty.
2.Cleantheaircleanerelement.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.
4.Removetheobstructionfromthe
coolingnsandairpassages.
5.Thesparkplug(s)ispitted,fouled,or
thegapisincorrect.
5.Installanew,correctlygappedspark
plug(s).
6.Theventinthefuelcapisclosed.6.Opentheventinthefuelcap.
7.Thereisdirtinthefuellter.7.Replacethefuellter.
8.Dirt,water,orstalefuelisinthefuel
system.
8.ContactanAuthorizedServiceDealer.
Theenginelosespower.
9.Thereisincorrectfuelinthefueltank.9.Drainthetankandreplacethefuelwith
thepropertype.
1.Thetractionbeltsareworn,loose,or
broken.
1.ContactanAuthorizedServiceDealer.
Themachinedoesnotdrive.
2.Thetractionbeltsareoffofthepulleys.2.ContactanAuthorizedServiceDealer.
43
Problem
PossibleCauseCorrectiveAction
1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.
2.Theenginepulley,idlerpulley,orblade
pulleyisloose.
2.Tightentheappropriatepulley.
3.Theenginepulleyisdamaged.
3.ContactanAuthorizedServiceDealer.
4.Thecuttingblade(s)is/arebentor
unbalanced.
4.Installanewcuttingblade(s).
5.Ablademountingboltisloose.5.Tightentheblademountingbolt.
Thereisabnormalvibration.
6.Abladespindleisbent.
6.ContactanAuthorizedServiceDealer.
1.Lowenginespeed.1.Alwaysoperatethecollectionmodeat
Fastthrottle.
2.Pluggedchute,deckdoor.2.Removedebris,leavesorgrass
clippingsfromthechutesystem.
Reducedbaggingperformance.
3.Collectionbagisfull.
3.Emptythecollectionbag.
1.Collectionbagisfull.
1.Emptythecollectionbag.
2.Lowenginespeed.2.Alwaysoperatethecollectionmodeat
Fastthrottle.
3.Grassistoowet.3.Cutgrasswhendry.
4.Grassistoolong.4.Cut1/3ofthegrassheight,lower
height-of-cutpositionandrepeat.
Frequentcloggingofchutesystem.
5.Groundspeedistoofast.
5.DrivesloweratFastthrottle.
1.Collectionbagisfull.
1.Emptythecollectionbag.
2.Groundspeedistoofast.
2.DrivesloweratFastthrottle.
Debrisblowout.
3.Themowerisnotlevel.
3.Levelthemowerfromside-to-sideand
front-to-rear.
1.Collectionbagisfull.
1.Emptythecollectionbag.
Collectionsensoralarmsounding.
2.Debrisiscoveringsensor.2.Removecollectionbagandclean
sensorswithsoftcloth.
1.Theblade(s)isnotsharp.1.Sharpentheblade(s).
2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).
3.Themowerisnotlevel.
3.Levelthemowerfromside-to-sideand
front-to-rear.
4.Ananti-scalpwheelisnotsetcorrectly.4.Adjusttheanti-scalpwheelheight.
5.Theundersideofthemowerisdirty.5.Cleantheundersideofthemower.
6.Thetirepressureisincorrect.6.Adjustthetirepressure.
Unevencuttingheight.
7.Abladespindleisbent.
7.ContactanAuthorizedServiceDealer.
1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.
2.Thedrivebeltisoffofthepulley.
2.Installthedrivebeltandcheckthe
adjustingshaftsandbeltguidesforthe
correctposition.
3.Themowerbeltisworn,loose,or
broken.
3.Installanewmowerbelt.
Thebladesdonotrotate.
4.Collectionbagisnotproperlyinstalled.4.Checkthebagandmakesureitis
seatedushwithmachineframeand
presenceswitchisengaged.
44
Schematics
G005894
ElectricalDiagram(Rev.A)
45
Notes:
46
374-0102 Rev D
International Distributor List
Distributor: Country: Phone Number:
Atlantis Su ve Sulama Sisstemleri Lt Turkey 90 216 344 86 74
Balama Prima Engineering Equip Hong Kong 852 2155 2163
B-Ray Corporation Korea 82 32 551 2076
Casco Sales Company Puerto Rico 787 788 8383
Ceres S.A Costa Rica 506 239 1138
CSSC Turf Equipment (pvt) Ltd Sri Lanka 94 11 2746100
Cyril Johnston & Co Northern Ireland 44 2890 813 121
Equiver Mexico 52 55 539 95444
Femco S.A. Guatemala 502 442 3277
G.Y.K. Company ltd. Japan 81 726 325 861
Geomechaniki of Athens Greece 30 10 935 0054
Guandong Golden Star China 86 20 876 51338
Hako Ground and Garden Sweden 46 35 10 0000
Hako Ground and Garden Norway 47 22 90 7760
Hayter Limited (U.K.) United Kingdom 44 1279 723 444
Hydroturf Int. Co Dubai United Arab Emirates 97 14 347 9479
Hydroturf Egypt LLC Egypt 202 519 4308
Ibea S.p.A. Italy 39 0331 853611
Irriamc Portugal 351 21 238 8260
Irrigation Products Int'l Pvt Ltd India 86 22 83960789
Jean Heybroek b.v. Netherlands 31 30 639 4611
Lely (U.K.) Limited United Kingdom 44 1480 226 800
Maquiver S.A. Colombia 57 1 236 4079
Maruyama Mfg. Co. Inc. Japan 81 3 3252 2285
Metra Kft Hungary 36 1 326 3880
Mounteld a.s. Czech Republic 420 255 704 220
Munditol S.A. Argentina 54 11 4 821 9999
Oslinger Turf Equipment SA Ecuador 593 4 239 6970
Oy Hako Ground and Garden Ab Finland 358 987 00733
Parkland Products Ltd New Zealand 64 3 34 93760
Prochaska & Cie Austria 43 1 278 5100
RT Cohen 2004 Ltd Israel 972 986 17979
Riversa Spain 34 9 52 83 7500
Roth Motorgerate GmBh & Co Germany 49 7144 2050
Sc Svend Carlsen A/S Denmark 45 66 109 200
Solvert S.A.S France 33 1 30 81 77 00
Spypros Stavrinides Limited Cyprus 357 22 434131
Surge Systems India Limited India 91 1 292299901
T-Markt Logistics Ltd Hungary 36 26 525 500
Toro Australia Australia 61 3 9580 7355
Toro Europe BVBA Belgium 32 14 562 960
2

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