651139
48
Verklein
Vergroot
Pagina terug
1/60
Pagina verder
FormNo.3398-979RevA
TimeCutter
®
SW4200orSW5000
RidingMower
ModelNo.74675—SerialNo.316000001andUp
ModelNo.74680—SerialNo.316000001andUp
g027698
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3398-979*A
ThisproductcomplieswithallrelevantEuropeandirectives;
fordetails,pleaseseetheseparateproductspecicDeclaration
ofConformity(DOC)sheet.
GrossHorsepower
Thegrossornethorsepowerofthisenginewaslaboratory
ratedbytheenginemanufacturerinaccordancewiththe
SocietyofAutomotiveEngineers(SAE)J1940.Ascongured
tomeetsafety,emission,andoperatingrequirements,
theactualenginetorqueonthisclassofmowerwillbe
signicantlylower.
Gotowww.Toro.comtoviewspecicationsonyourmower
model.
ThissparkignitionsystemcomplieswithCanadianICES-002
Introduction
Thismachineisaride-on,rotary-bladelawnmowerintended
tobeusedbyhomeownersinresidentialapplications.Itis
primarilydesignedforcuttinggrassonwell-maintainedlawns.
Itisnotdesignedforcuttingbrush,mowinggrassandother
growthalongsidehighways,orforagriculturaluses.
Readthisinformationcarefullytolearnhowtooperateand
maintainyourproductproperlyandtoavoidinjuryand
productdamage.Youareresponsibleforoperatingthe
productproperlyandsafely.
YoumaycontactTorodirectlyatwww .Toro.comforproduct
safetyandoperationtrainingmaterials,accessoryinformation,
helpndingadealer,ortoregisteryourproduct.
Wheneveryouneedservice,genuineToroparts,oradditional
information,contactanAuthorizedServiceDealerorToro
CustomerServiceandhavethemodelandserialnumbersof
yourproductready.Figure1identiesthelocationofthe
modelandserialnumbersontheproduct.Writethenumbers
inthespaceprovided.
G014523
1
Figure1
Undertheseat
1.Modelandserialnumberplate
Writetheproductmodelandserialnumbersinthespace
below:
ModelNo.
SerialNo.
Thismanualidentiespotentialhazardsandhassafety
messagesidentiedbythesafetyalertsymbol(Figure2),
whichsignalsahazardthatmaycauseseriousinjuryordeath
ifyoudonotfollowtherecommendedprecautions.
Figure2
1.Safetyalertsymbol.
Thismanualuses2wordstohighlightinformation.
Importantcallsattentiontospecialmechanicalinformation
andNoteemphasizesgeneralinformationworthyofspecial
attention.
Contents
Safety...........................................................................3
SafeOperatingPractices...........................................3
ToroMowerSafety..................................................5
Model74675...........................................................6
Model74680...........................................................7
SlopeIndicator.......................................................8
SafetyandInstructionalDecals.................................9
ProductOverview.........................................................16
Controls...............................................................16
Operation....................................................................17
AddingFuel...........................................................17
CheckingtheEngine-OilLevel.................................18
BreakinginaNewMachine......................................18
ThinkSafetyFirst...................................................19
StartingtheEngine.................................................21
OperatingtheSmartPark
ParkingBrake...................21
OperatingtheBlades...............................................21
StoppingtheEngine...............................................21
DrivingtheMachine...............................................21
StoppingtheMachine.............................................22
MowinginReverse.................................................22
AdjustingtheHeight-of-Cut....................................23
PositioningtheSeat................................................23
PositioningtheSteeringWheel.................................23
AdjustingtheAnti-scalpRollers................................24
AdjustingtheAnti-scalpRollers................................24
PushingtheMachinebyHand..................................24
ConvertingtoSideDischarge...................................25
ConvertingtoSideDischarge(formodelswith
).......................................................................26
©2015—TheToro®Company
8111LyndaleAvenueSouth
Bloomington,MN55420
2
Contactusatwww.Toro.com.
PrintedintheUSA
AllRightsReserved
TransportingtheMachine........................................28
LoadingtheMachine..............................................29
OperatingTips......................................................30
Maintenance.................................................................31
RecommendedMaintenanceSchedule(s)......................31
PremaintenanceProcedures........................................32
RaisingtheSeat......................................................32
ReleasingtheMower-DeckCurtain...........................32
RaisingtheFrontoftheMachine..............................32
Lubrication...............................................................33
GreasingtheBearings.............................................33
EngineMaintenance..................................................33
ServicingtheAirCleaner.........................................33
ServicingtheEngineOil..........................................34
ServicingtheSparkPlug..........................................37
CleaningtheCoolingSystem....................................38
FuelSystemMaintenance...........................................38
ReplacingtheIn-LineFuelFilter...............................38
ElectricalSystemMaintenance....................................39
ChargingtheBattery...............................................39
ServicingtheFuses.................................................41
DriveSystemMaintenance.........................................41
CheckingtheTirePressure......................................41
ReleasingtheElectricBrake.....................................41
MowerMaintenance...................................................42
ServicingtheCuttingBlades.....................................42
LevelingtheMowerDeck........................................45
RemovingtheMowerDeck.....................................47
InstallingtheMowerDeck.......................................47
ReplacingtheGrassDeector..................................48
MowerBeltMaintenance............................................49
InspectingtheBelts................................................49
ReplacingtheMower-DeckBelt...............................49
Cleaning...................................................................50
CleaningundertheFrontoftheMachine...................50
WashingtheUndersideoftheMower........................50
Storage........................................................................51
CleaningandStorage..............................................51
Troubleshooting...........................................................53
Schematics...................................................................55
Safety
ThismachinehasbeendesignedinaccordancewithENISO
5395:2013.
Improperlyusingormaintainingthismowercanresult
ininjury.Toreducethepotentialforinjury,complywith
thesesafetyinstructions.
Torodesignedandtestedthismowerforreasonablysafe
service;however,failuretocomplywiththefollowing
instructionsmayresultinpersonalinjury.
Toensuremaximumsafety,bestperformance,and
togainknowledgeoftheproduct,itisessentialthat
youandanyotheroperatorofthemowerreadand
understandthecontentsofthismanualbeforetheengine
iseverstarted.Payparticularattentiontothesafetyalert
symbol(Figure2)whichmeansCaution,Warning,or
Danger.Readandunderstandtheinstructionbecause
ithastodowithsafety.Failuretocomplywiththe
instructionmayresultinpersonalinjury.
SafeOperatingPractices
Training
ReadtheOperator'sManualandothertrainingmaterial.
Note:Iftheoperator(s)ormechanic(s)cannotreadthe
manuallanguage,itistheowner'sresponsibilitytoexplain
thismaterialtothem.
Becomefamiliarwiththesafeoperationoftheequipment,
operatorcontrols,andsafetysigns.
Alloperatorsandmechanicsshouldbetrained.The
ownerisresponsiblefortrainingtheusers.
Neverletchildrenoruntrainedpeopleoperateorservice
theequipment.
Note:Localregulationsmayrestricttheageofthe
operator.
Theowner/usercanpreventandisresponsiblefor
accidentsorinjuriesoccurringtohimselforherself,other
people,ordamagetoproperty.
3
Preparation
Evaluatetheterraintodeterminewhataccessoriesand
attachmentsareneededtoproperlyandsafelyperform
thejob.Onlyuseaccessoriesandattachmentsapproved
bythemanufacturer.
Wearappropriateclothing;includingsafetyglasses,long
pants,substantial,slipresistantfootwear,gloves,and
hearingprotection.
Important:Tiebacklonghair.Donotwearjewelry.
Inspecttheareawheretheequipmentistobeusedand
ensurethatallobjectsareremovedfromthemachine
beforeuse.
Useextracarewhenhandlingfuels.Theyareammable
andvaporsareexplosive.
Useonlyanapprovedcontainer.
Donotremovethefuelcaporaddfuelwiththe
enginerunning.Allowtheenginetocoolbefore
refueling.Donotsmokenearthemachinewhenthe
engineisrunning.
Donotrefuelordrainthemachineindoors.
Checkthattheoperator'spresencecontrols,safety
switches,andshieldsareattachedandfunctioning
properly.Donotoperatethemachineunlesstheyare
functioningproperly.
Operation
Lightningcancausesevereinjuryordeath.Iflightning
isseen,orthunderisheardinthearea,donotoperate
themachine;seekshelter.
Donotoperatetheengineinaconnedspacewhere
dangerouscarbonmonoxideandotherexhaustgasses
cancollect.
Onlyoperateinwell-litareas,keepingawayfromholes
andhiddenhazards.
Ensurethatalldrivesareinneutralandthattheparking
brakeisengagedbeforestartingengine.Onlystartthe
enginefromtheoperator’sposition.
Slowdownanduseextracareonhillsides.Besureto
travelsidetosideonhillsides.Turfconditionscanaffect
thestabilityofthemachine.Usecautionwhileoperating
neardrop-offs.
Slowdownandusecautionwhenmakingturnsandwhen
changingdirectionsonslopes.
Donotraisethemowerdeckwiththebladesrunning.
DonotoperatethemachinewithoutthePTOshieldor
otherguardssecurelyinplace.Besureallinterlocksare
attached,adjustedproperly,andfunctioningproperly.
Donotoperatewiththedischargedeectorraised,
removedoraltered,unlessusingagrasscatcher.
Donotchangetheenginegovernorsettingoroverspeed
theengine.
Stoponlevelground,disengagedrives,engagethe
parkingbrake(ifprovided),shutofftheenginebefore
leavingtheoperator'spositionforanyreason,including
emptyingthecatchersoruncloggingthechute.
Stopequipmentandinspectthebladesafterstriking
objectsorifanabnormalvibrationoccurs.Makethe
necessaryrepairsbeforeresumingoperations.
Keepyourhandsandfeetawayfromthecuttingunit.
Lookbehindanddownbeforebackinguptoensurea
clearpath.
Keeppetsandbystandersawayfromanoperating
machine.
Slowdownandusecautionwhenmakingturnsand
crossingroadsandsidewalks.Stopthebladesifyouare
notmowing.
Beawareofthemower-dischargedirectionanddonot
pointitatanyone.
Donotoperatethemowerundertheinuenceofalcohol
ordrugs.
Usecarewhenloadingorunloadingthemachineinto
orfromatrailerortruck.
Usecarewhenapproachingblindcorners,shrubs,trees,
orotherobjectsthatmayobscurevision.
SafeHandlingofFuels
Toavoidpersonalinjuryorpropertydamage,use
extremecareinhandlinggasoline.Gasolineisextremely
ammableandthevaporsareexplosive.
Extinguishallcigarettes,cigars,pipes,andothersources
ofignition.
Useonlyanapprovedfuelcontainer.
Donotremovethefuelcaporaddfuelwiththeengine
running.
Allowtheenginetocoolbeforefueling.
Donotfuelthemachineindoors.
Donotstorethemachineorfuelcontainerwherethere
isanopename,spark,orpilotlightsuchasonawater
heateroronotherappliances.
Donotllcontainersinsideavehicle,onatruck,orona
trailerbedwithaplasticliner.Alwaysplacecontainerson
thegroundawayfromyourvehiclebeforelling.
Removeequipmentfromthetruckortrailerandfuelit
ontheground.Ifthisisnotpossible,thenaddfuelwith
suchequipmentasaportablecontainer,ratherthanfrom
afueldispensernozzle.
Keepthenozzleincontactwiththerimofthefueltank
orcontaineropeningatalltimesuntilfuelingiscomplete.
Donotuseanozzlelockopendevice.
Iffuelisspilledonclothing,changeyourclothing
immediately.
Donotoverllfueltank.Replacefuelcapandtighten
securely.
4
MaintenanceandStorage
Disengagedrives,settheparkingbrake,stoptheengine,
andremovethekeyordisconnectspark-plugwire.Wait
forallmovementtostopbeforeadjusting,cleaning,or
repairing.
Cleangrassanddebrisfromthecuttingunit,drives,
mufers,andenginetohelppreventres.
Cleanupoilorfuelspillage.
Lettheenginecoolbeforestoring.
Donotstorefuelnearamesordrainindoors.
Donotallowuntrainedpersonneltoservicemachine.
Usejackstandstosupportcomponentswhenrequired.
Carefullyreleasepressurefromcomponentswithstored
energy.
Disconnectthebatteryorremovethespark-plugwire
beforemakinganyrepairs.Disconnectthenegative
terminalrstandthepositiveterminallast.Reconnect
thepositiverstandnegativelast.
Usecarewhencheckingtheblades.Wraptheblade(s)
orwearthickly-paddedgloves,andusecautionwhen
servicingthem.Onlyreplaceblades;donotstraighten
orweldthem.
Keephandsandfeetawayfrommovingparts.Ifpossible,
donotmakeadjustmentswiththeenginerunning.
Keepallpartsingoodworkingconditionandallhardware
tightened.Replaceallwornordamageddecals.
Hauling
Usecarewhenloadingorunloadingthemachineintoa
traileroratruck.
Usefull-widthrampsforloadingmachineintoatrailer
oratruck.
Tiethemachinedownsecurelyusingstraps,chains,cable,
orropes.Bothfrontandrearstrapsshouldbedirected
downandoutwardfromthemachine.
ToroMowerSafety
ThefollowinglistcontainssafetyinformationspecictoToro
productsandothersafetyinformationyoumustknow.
Thisproductiscapableofamputatinghandsandfeet,and
throwingobjects.Alwaysfollowallsafetyinstructionsto
avoidseriousinjuryordeath.
Thisproductisdesignedforcuttingandrecyclinggrass,or,
whenequippedwithagrassbagger,forcatchingcutgrass.
Anyuseforpurposesotherthanthesecouldprovedangerous
totheuserandbystanders.
GeneralOperation
Besurethattheareaisclearofbystandersbeforemowing.
Stopthemachineifanyoneentersthearea.
Donottouchequipmentorattachmentpartswhichmay
behotfromoperation.Allowallofthepartstocool
beforeattemptingtomaintain,adjust,orservicethe
machine.
UseonlyToro-approvedattachments.Warrantymaybe
voidedifusedwithanyunapprovedattachments.
Checkcarefullyforoverheadclearances(i.e.branches,
doorways,electricalwires,etc.)beforeoperatingunder
anyobjects,anddonotcontactthem.
Slowdownbeforemakingturnsanduseextracaution.
Usecautionwhenridingtheplatformovercurbs,rocks,
roots,orotherobstructions.
Lookbehindanddownbeforebackinguptoensurea
clearpath.Useextracarewhenoperatinginreverse.
Donotjerkthecontrols;useasteadymotion.
Whenloadingorunloadingthemachine,useone
full-widthrampthatiswideenoughtoextendbeyond
thewidthofthemachine.
Donotcarrypassengers.
Donotcarryequipmentonthemachine.
5
SlopeOperation
Allslopesandrampsrequireextracaution.Ifyoufeeluneasy
onaslope,donotmowit.
Removeobstaclessuchasrocks,treelimbs,etc.fromthe
mowingarea.
Watchforholes,rutsorbumps.
Note:Tallgrasscanhideobstacles.
Usecautionneardrop-offs,ditches,orembankments.
Note:Themachinecouldsuddenlyturnoverifawheel
goesovertheedgeofaclifforditch,orifanedgecavesin.
Useextracarewithgrasscatchersorotherattachments.
Note:Thesecanchangethestabilityofthemachine.
Keepallmovementonslopesslowandgradual.
Mowslopessidetoside.
Donotmowslopesgreaterthan15degrees.
TowingSafety
Donotattachtowedequipmentexceptatthehitchpoint.
Followtheattachmentmanufacturer'srecommendation
forweightlimitsfortowedequipmentandtowingon
slopes.Towedweightmustnotexceedtheweightofthe
machine,operator,andballast.Usecounterweightsor
wheelweightsasdescribedintheattachment,orinthe
pullingmachineOperator’sManual.
Neverallowchildrenorothersinorontowedequipment.
Onslopes,theweightofthetowedequipmentmaycause
lossoftraction,increasedriskofrollover,andlossof
control.Reducethetowedweightandslowdown.
Stoppingdistanceincreaseswiththeweightofthetowed
load.Travelslowlyandallowextradistancetostop.
Makewideturnstokeeptheattachmentclearofthe
machine.
Service
Donotstorethemachineorafuelcontainerinsidewhere
thereisanopename,suchasnearawaterheateror
furnace.
Keepthenutsandboltstight,especiallythe
blade-attachmentbolts.
Neverremoveortamperwithsafetydevices.Checktheir
properoperationregularly.Neverdoanythingtointerfere
withtheintendedfunctionofasafetydeviceortoreduce
theprotectionprovidedbyasafetydevice.
Removingstandardoriginalequipmentpartsand
accessoriesmayalterthewarranty,traction,andsafety
ofthemachine.FailuretouseoriginalToropartscould
causeseriousinjuryordeath.Makingunauthorized
changestotheengine,fuelorventingsystem,mayviolate
regulations.
Replaceallpartsincluding,butnotlimitedto,tires,belts,
blades,andfuelsystemcomponentswithoriginalToro
parts.
Checkbrakeoperationfrequently.Adjustandserviceas
required.
Model74675
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof89
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundlevelwasdeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof100dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.6m/s
2
Measuredvibrationlevelforlefthand=1.6m/s
2
UncertaintyValue(K)=0.8m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
Whole-BodyVibration
Measuredvibrationlevel=0.60m/s
2
UncertaintyValue(K)=0.30m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
6
Model74680
SoundPressure
Thisunithasasoundpressurelevelattheoperator’searof93
dBA,whichincludesanUncertaintyValue(K)of1dBA.
Soundlevelwasdeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
SoundPower
Thisunithasaguaranteedsoundpowerlevelof105dBA,
whichincludesanUncertaintyValue(K)of1dBA.
Soundpowerlevelwasdeterminedaccordingtothe
proceduresoutlinedinISO11094.
Hand-ArmVibration
Measuredvibrationlevelforrighthand=1.7m/s
2
Measuredvibrationlevelforlefthand=1.7m/s
2
UncertaintyValue(K)=0.8m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
Whole-BodyVibration
Measuredvibrationlevel=0.48m/s
2
UncertaintyValue(K)=0.24m/s
2
Measuredvaluesweredeterminedaccordingtotheprocedures
outlinedinENISO5395:2013.
7
SlopeIndicator
G01 1841
Figure3
Thispagemaybecopiedforpersonaluse.
1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopecharttodeterminethedegreeofslope
ofhillsbeforeoperating.Donotoperatethismachineonaslopegreaterthan15degrees.Foldalongtheappropriateline
tomatchtherecommendedslope.
2.Alignthisedgewithaverticalsurface,atree,building,fencepole,etc.
3.Exampleofhowtocompareslopewithfoldededge.
8
SafetyandInstructionalDecals
Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential
danger.Replaceanydecalthatisdamagedorlost.
93-7009
1.Warning—don'toperatethemowerwiththedeectorupor
removed;keepthedeectorinplace.
2.Cutting/dismembermenthazardofhandorfoot,mower
blade—stayawayfrommovingparts.
Manufacturer'sMark
1.Indicatesthebladeisidentiedasapartfromtheoriginal
machinemanufacturer.
99-3943
127cm(50inch)Models
1.Engine
105-7015
107cm(42inch)Models
106-8717
1.Readtheinstructionsbeforeservicingorperforming
maintenance.
2.Checktirepressureevery25operatinghours.
3.Greaseevery25operatinghours.
4.Engine
9
112-9840
1.ReadtheOperator's
Manual.
3.Removetheignitionkey
andreadtheinstructions
beforeservicingor
performingmaintenance.
2.Height-of-cut
120-5469
107cm(42inch)Models
1.Height-of-cut
120-5470
127cm(50inch)Models
1.Height-of-cut
121-2989
1.Bypassleverpositionfor
pushingthemachine
2.Bypassleverpositionfor
operatingthemachine
10
BatterySymbols
Someorallofthesesymbolsareonyourbattery
1.Explosionhazard
6.Keepbystandersasafe
distancefromthebattery.
2.Nore,opename,or
smoking.
7.Weareyeprotection;
explosivegasescan
causeblindnessandother
injuries
3.Causticliquid/chemical
burnhazard
8.Batteryacidcancause
blindnessorsevereburns.
4.Weareyeprotection9.Flusheyesimmediately
withwaterandgetmedical
helpfast.
5.ReadtheOperator's
Manual.
10.Containslead;donot
discard.
131-1097
1.Oildrain
131-3620
1.Pedalposition—forward
3.Pedalposition—reverse
2.Pedalposition—neutral
131-3621
1.Crushing/dismembermenthazardofbystanders—keep
bystandersawayfromthemachine;donotstartthe
machinewithbystandersnearby.
131-3664
127cm(50inch)Models
1.Spinningblade3.Operator'sManual
2.Reverse
11
131-3665
107cm(42inch)Models
1.Bladespinning
3.ReadtheOperator's
Manual.
2.Reverse
131-3954
127cm(50inch)Models
1.On2.Off
131-3955
107cm(42inch)Models
1.On2.Off
131-4036
1.Themaximumdrawbar
pullis36kg(80lb).
2.ReadtheOperator's
Manual.
132-6863
132-0872
1.Thrownobject
hazard—keepbystanders
awayfromthemachine.
3.Severinghazardofhand
orfoot—keepawayfrom
movingparts.
2.Thrownobjecthazard,
raisedbafe—donot
operatethemachinewith
anopendeck;usea
baggerorabafe.
4.Entanglement
hazard—keepaway
frommovingparts;keep
allguardsandshieldsin
place.
12
132-0870
1.Warning—readtheOperator'sManual.
3.Bodilyharmhazard—noriders;look
behindyouwhenmowinginreverse.
5.Ramptippinghazard—whenloading
ontoatrailer,donotusedualramps;
onlyuseasinglerampwideenough
forthemachineandthathasanincline
lessthan15degrees;backupthe
ramp(inreverse)anddriveforwardoff
theramp.
2.Cuttinghazardofhand,mowerblade;
pinchinghazardofhand,belt—keep
handsandfeetawayfrommoving
parts;keepallguardsandshieldsin
place.
4.Thrownobjecthazard—keep
bystandersawayfromthemachine;
removedebrisfromtheareabefore
mowing;keepthedeectorshield
down.
6.Tippinghazardonslopes—donot
makesharp,quickturns;donotuse
slopesgreaterthan15degrees.
13
121-0772
107cm(42inch)Models
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch
3.Slow
14
121-0773
127cm(50inch)Models
1.Fast
4.Choke
2.Continuous-variablesetting5.Powertake-off(PTO),blade-controlswitch
3.Slow
15
ProductOverview
g027935
1
2
4
5
6
7
8
9
11
12
10
3
Figure4
1.Traction-controlpedal7.Engine
2.Height-of-cutlever
8.Fuel-tankcap
3.SmartPark
switch
9.Reardrivewheel
4.Steeringwheel10.KeyChoice
®
control
5.Controlpanel
11.Mowerdeck
6.Operatorseat
12.Frontcasterwheels
Controls
BecomefamiliarwithallcontrolsinFigure4andFigure5
beforeyoustarttheengineandoperatethemachine.
Figure5
ControlPanel
1.SmartPark™Switch
5.Blade-controlswitch
(powertake-off)
2.Throttle
6.Parkingbrake—On
3.Choke
7.Parkingbrakeindicator
light
4.Ignitionswitch
8.Parkingbrake—Off
Figure6
1.Operating–in–Reverse
warninglight
3.Fuel-presencewindow
2.KeyChoicekey(bluein
color)
IgnitionSwitch
Theignitionswitchhas3positions—Off,RunandStart.The
keywillturntoStartandmovebacktoRunuponrelease.
TurningthekeytotheOFFpositionwillstoptheengine;
however,alwaysremovethekeywhenleavingthemachine
topreventsomeonefromaccidentallystartingtheengine
(Figure5).
ChokeControl
Usethechoketostartacoldengine.Pullthechokeknobup
toengageit.Pushdownonthechokeknobtodisengage
it(Figure5).
ThrottleControl
ThethrottlecontrolisvariablebetweenFASTandSLOW.
Movingthethrottleleverforwardwillincreaseenginespeed
andmovingthethrottlelevertotherearwilldecreasethe
enginespeed(Figure5).
Blade-ControlSwitch(PowerTake-off)
Theblade-controlswitch,(PTO),engagesanddisengages
powertothemowerblades(Figure5).
Fuel-PresenceWindow
Thefuelwindowlocatedontheleft-handsideofthemachine,
canbeusedtoverifythepresenceofgasolineinthetank
(Figure6).
Height-of-CutLever
Theheight-of-cutleverallowsyoutolowerandraisethedeck
fromtheseatedposition.Whenyouraisethelever(toward
you),thedeckisraisedfromtheground,andwhenyou
lowerit(awayfromyou),itlowerstotheground.Adjustthe
height-of-cutonlywhilethemachineisnotmoving(Figure
14).
16
KeyChoice
®
Switch
Thisswitchallowsyoutomowinreversewhenitisactivated.
Toactivateit,turntheswitchtoonandreleaseitafterthe
PTOisengaged.Todeactivateit,disengagethepower
take-off(PTO)(Figure6).
Operating–in–ReverseWarningLight
TheOperating–in–Reversewarninglightwillilluminate
whenevertheKeyChoicekeyisusedtodeactivatethe
operating–in–reverseinterlock.Itisareminderthatthe
interlocksystemisdeactivated.Thelightgoesoutwhenever
thePTOisdisengagedortheengineisshutoff.Whenthe
lightison,lookbehindanduseextracautionwhenbacking
up.
SmartPark
Switch
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakebyoneofthefollowingactions:
PressingtheSmartPark
switchtotheONposition
(Figure5).
Theparkingbrakeengagesautomaticallywhenthe
operatorleavestheseatandthetractioncontrolpedalis
intheNEUTRALposition.
Theparkingbrakeautomaticallyengages5to6seconds
aftertheignitionswitchisturnedtotheOFFposition(if
notalreadyengaged).
Todisengagetheparkingbrake,presstheSmartparkswitch
totheOFFpositionwiththekeyintheRUNposition.
Operation
Note:Determinetheleftandrightsidesofthemachine
fromthenormaloperatingposition.
AddingFuel
Forbestresults,useonlyclean,fresh(lessthan30days
old),unleadedgasolinewithanoctaneratingof87or
higher((R+M)/2ratingmethod).
Ethanol:Gasolinewithupto10%ethanol(gasohol)
or15%MTBE(methyltertiarybutylether)byvolume
isacceptable.EthanolandMTBEarenotthesame.
Gasolinewith15%ethanol(E15)byvolumeisnot
approvedforuse.Neverusegasolinethatcontains
morethan10%ethanolbyvolume,suchasE15
(contains15%ethanol),E20(contains20%ethanol),or
E85(containsupto85%ethanol).Usingunapproved
gasolinemaycauseperformanceproblemsand/orengine
damagewhichmaynotbecoveredunderwarranty.
Donotusegasolinecontainingmethanol.
Donotstorefueleitherinthefueltankorfuelcontainers
overthewinterunlessafuelstabilizerisused.
Donotaddoiltogasoline.
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyouandothersandcan
damageproperty.
Fillthefueltankoutdoors,inanopenarea,
whentheengineiscold.Wipeupanygasoline
thatspills.
Neverllthefueltankinsideanenclosedtrailer.
Donotllthefueltankcompletelyfull.Add
gasolinetothefueltankuntilthelevelis6to13
mm(1/4to1/2inch)belowthebottomofthe
llerneck.Thisemptyspaceinthetankallows
gasolinetoexpand.
Neversmokewhenhandlinggasoline,andstay
awayfromanopenameorwheregasoline
fumesmaybeignitedbyaspark.
Storegasolineinanapprovedcontainerand
keepitoutofthereachofchildren.Neverbuy
morethana30-daysupplyofgasoline.
Donotoperatewithoutentireexhaustsystemin
placeandinproperworkingcondition.
17
DANGER
Incertainconditionsduringfueling,static
electricitycanbereleased,causingasparkthatcan
ignitethegasolinevapors.Areorexplosionfrom
gasolinecanburnyouandothersandcandamage
property.
Alwaysplacegasolinecontainersontheground
awayfromyourvehiclebeforelling.
Donotllgasolinecontainersinsideavehicleor
onatruckortrailerbed,becauseinteriorcarpets
orplastictruckbedlinersmayinsulatethe
containerandslowthelossofanystaticcharge.
Whenpractical,removegas-poweredequipment
fromthetruckortrailerandrefueltheequipment
withitswheelsontheground.
Ifthisisnotpossible,thenrefuelsuch
equipmentonatruckortrailerfromaportable
containerratherthanfromagasoline-dispenser
nozzle.
Ifyoumustuseagasoline-dispensernozzle,
keepthenozzleincontactwiththerimofthe
fueltankorcontaineropeningatalltimesuntil
fuelingiscomplete.
WARNING
Gasolineisharmfulorfatalifswallowed.Long-term
exposuretovaporscancauseseriousinjuryand
illness.
Avoidprolongedbreathingofvapors.
Keepfaceawayfromnozzleandgastankor
conditionerbottleopening.
Avoidcontactwithskin;washoffspillswith
soapandwater.
UsingStabilizer/Conditioner
Useafuelstabilizer/conditionerinthemachinetoprovide
thefollowingbenets:
Keepsgasolinefreshduringstorageof90daysorless.
Forlongerstorageitisrecommendedthatthefueltank
bedrained.
Cleanstheenginewhileitruns
Eliminatesgum-likevarnishbuildupinthefuelsystem,
whichcauseshardstarting
Important:Donotusefueladditivescontaining
methanolorethanol.
Addthecorrectamountofgasolinestabilizer/conditioner
tothegasoline.
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasoline.Tominimizethechance
ofvarnishdepositsinthefuelsystem,usefuelstabilizer
atalltimes.
FillingtheFuelTank
Note:Ensurethattheengineisshutoffandthemotion
controlsareintheparkedposition.
Note:Youcanusethefuelwindowtoverifythepresenceof
gasolinebeforellingthetank(Figure7).
Important:Donotoverllfueltank.Fillthefueltank
tothebottomofthellerneck.Theemptyspaceinthe
tankallowsthefueltoexpand.Overllingmayresultin
fuelleakage,damagetotheengine,ordamagetothe
emissionssystem.
g027243
A
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Figure7
CheckingtheEngine-OilLevel
Beforeyoustarttheengineandusethemachine,check
theoillevelintheenginecrankcase;refertoCheckingthe
Engine-OilLevel(page34).
BreakinginaNewMachine
Newenginestaketimetodevelopfullpower.Mowerdecks
anddrivesystemshavehigherfrictionwhennew ,placing
additionalloadontheengine.Allow40to50hoursof
break-intimefornewmachinestodevelopfullpowerand
bestperformance.
18
ThinkSafetyFirst
Pleasecarefullyreadallofthesafetyinstructionsanddecals
inthesafetysection.Knowingthisinformationcouldhelp
you,yourfamily,pets,orbystandersavoidinjury.
DANGER
Operatingthemachineonwetgrassorsteepslopes
cancauseslidingandlossofcontrol.
Donotoperateonslopesgreaterthan15degrees.
Reducespeedanduseextremecautionon
slopes.
Donotoperatethemachinenearwater.
DANGER
Wheelsdroppingoveredgescancauserollovers,
whichmayresultinseriousinjury,death,or
drowning.
Donotoperatethemachineneardrop-offs.
g027830
Figure8
1.Safezone—usethe
TimeCutterhere
3.Water
2.Useawalk-behindmower
and/orhandtrimmernear
drop-offsandwater.
CAUTION
Thismachineproducessoundlevelsinexcessof85
dBAattheoperatorsearandcancausehearingloss
throughextendedperiodsofexposure.
Wearhearingprotectionwhenoperatingthis
machine.
Theuseofprotectiveequipmentforeyes,ears,feet,andhead
isrecommended.
G009027
1
2
Figure9
1.Wearsafetyglasses
2.Wearhearingprotection
19
UnderstandingtheSafety-Interlock
System
WARNING
Ifsafety-interlockswitchesaredisconnectedor
damaged,themachinecouldoperateunexpectedly
causingpersonalinjury.
Donottamperwiththeinterlockswitches.
Checktheoperationoftheinterlockswitches
daily,andreplaceanydamagedswitchesbefore
operatingthemachine.
Thesafety-interlocksystemisdesignedforthefollowing:
Topreventtheenginefromstartingunlessthetraction
pedalisintheNEUTRALposition.
Toautomaticallyensurethattheparkingbrakeisengaged
andthePTOisoffwhenstarting.
Tostoptheenginewheneverthetractionpedalisnotin
theNEUTRALpositionandyourisefromtheseat.
Toautomaticallyengagetheparkingbrakeanddisengage
thePTO,whenyouriseoutoftheseatwiththetraction
pedalintheNEUTRALposition.
Tostoptheenginewhenevertheparkingbrakeisnot
engagedandyourisefromtheseat.
TestingtheSafety-InterlockSystem
1.Sitintheseatwiththeengineoffandensurethatthe
PTOswitchisintheOFFposition.
2.TurntheignitionkeytotheSTARTposition;thestarter
shouldcrank.Donotstarttheengineorturnthe
engineoffpriortostep3.
3.TurnthekeytotheONpositionandpushthe
SmartParkswitchtotheOFFposition.Thebrake
shoulddisengageandthebrakelightshouldturnoff.
4.Withthebrakedisengagedandtractionpedalinthe
NEUTRALposition,turntheignitionswitchtothe
STARTposition.Thebrakeshouldautomatically
engage,theengineshouldcrank,andthebrakelight
willturnon.
5.WiththeengineoffandthekeyintheONposition,
engagethePTObypullinguptheblade-controlswitch,
youshouldheartheclutchengage.
6.Ensurethatthetractionpedalisinneutralandturn
theignitionswitchtotheSTARTposition.ThePTO
shoulddisengageandtheengineshouldcrankandstart
withoutthebladesmoving.
7.Withtheenginerunning,risefromtheseat.Theengine
shouldremainrunningandthebrakelightwillbeon.
8.Returntotheseatanddisengagetheparkingbrakeby
pushingtheSmartParkswitchtotheOFFposition.The
engineshouldcontinuetorun.
9.Risefromtheseatagain.Thebrakeshould
automaticallyengageandtheenginewillcontinueto
run.
10.Returntotheseatandengagethebladesbypullingup
ontheblade-controlswitch.
11.Risefromtheseat.Thebladesshoulddisengageand
theenginewillcontinuetorun.
12.Returntotheseatandpulluptheblade-controlswitch.
Thebladesshouldengage.Disengagethebladesby
pushingdowntheblade-controlswitch.
13.Pulluptheblade-controlswitchtoengagetheblades.
MovethetractionpedaltotheREVERSEposition.The
bladesshoulddisengage.Movethetractionpedalto
theNEUTRALposition.
14.Pulluptheblade-controlswitchtoengagetheblades.
TurntheKeyChoiceswitchtotheONposition
andreleaseit.Theoperating-in-reverselightshould
illuminate.
15.MovethetractionpedaltotheREVERSEposition.
Thebladesshouldremainengaged.Pushthe
blade-controlswitchintodisengagetheblades.The
operating-in-reverselightshouldturnoff.Movethe
tractionpedaltotheNEUTRALposition.
16.Ifnotengaged,pushtheSmarkParkswitchtotheON
positionandlightlytapthetractionpedalintheeither
theFORWARDorREVERSEposition.Thebrakeshould
disengageandthebrakelightshouldturnoff.
Note:Tapthepedal,donotfullyengagethepedalas
thatwillcausethebrakesystemtobindandnotrelease.
17.Withthebrakereleased,engagethetractionpedal
slightlyandrisefromtheseat.Theengineshouldkill.
18.Returntotheseatandturntheignitionkeytothe
OFFposition.Afterseveralseconds,thebrakesystem
shouldengage.
Note:WiththekeyintheOFFposition,thebrake
lightwillnotilluminate.
20
StartingtheEngine
Important:Donotengagethestarterformorethan
5secondsatatime.Engagingthestartermotorfor
morethan5secondscandamagethestartermotor.If
theenginefailstostart,wait10secondsbeforeoperating
theenginestarteragain.
Sitdownontheseatandensuretheparkingbrakeisset
(Figure10).
g027831
B
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A
F
Figure10
OperatingtheSmartPark
ParkingBrake
Theparkingbrakeisactivatedelectronically.
Engagetheparkingbrakebyoneofthefollowingactions:
PressingtheSmartPark
switchtotheONposition
(Figure5).
Theparkingbrakeengagesautomaticallywhenthe
operatorleavestheseatandthetractioncontrolpedalis
intheNEUTRALposition.
Theparkingbrakeautomaticallyengages5to6seconds
aftertheignitionswitchisturnedtotheOFFposition(if
notalreadyengaged).
Disengagetheparkingbrakebyoneofthefollowingactions:
Tapthetraction-controlpedalforwardorreverse.
PressingthebrakeswitchtotheOFFposition(Figure5).
OperatingtheBlades
Thebladecontrolswitchengagesanddisengagespower
tothemowerblades.Thisswitchcontrolspowertoany
attachmentsthatdrawpowerfromtheengine,includingthe
mowerdeckandcuttingblades.
EngagingtheBlades
Important:Donotengagethebladeswhenparkedin
tallgrass.Beltorclutchdamagecanoccur.
Note:Alwaysengagethebladeswiththethrottleinthe
FASTposition.
g027902
Figure11
DisengagingtheBlades
1
g027538
Figure12
1.Powertake-off(PTO)switch
StoppingtheEngine
1.Disengagethebladesbypushingtheblade-control
switchtoOFF(Figure12).
2.MovethethrottlelevertotheFASTposition.
3.TurntheignitionkeytoOFFandremovethekey.
DrivingtheMachine
Thismachinehasthecharacteristicsofbothagardentractor
andazero-turnmachine.Likeagardentractor,themachine
21
hasafootpedalthatcontrolstheforwardandreversemotion
alongwiththespeed,andithasasteeringwheelthatcontrols
thedirectionandtheturningradius.Likeazero-turnmachine,
thereardrivewheelsoperateindependentlyofeachother,
enablingyoutomakesharpturnsandtoturnindifferent
directionsquickly.Thesecharacteristicsvastlyimprovethe
maneuverabilityofthemachine,buttheymayalsorequire
youtopracticedrivingifyouareunfamiliarwiththistypeof
machine.
WARNING
Themachinecanspinveryrapidly.Theoperator
maylosecontrolofthemachineandcausepersonal
injuryordamagetothemachine.
Usecautionwhenmakingturns.
Slowthemachinedownbeforemakingsharp
turns.
Thethrottlecontrolregulatestheenginespeedasmeasured
inrpm(revolutionsperminute).Placingthethrottlecontrol
intheFASTpositioncanbebestforperformance.Formost
applications,operatingintheFULL-THROTTLEpositionis
desirable.
DrivingForwardorBackward
1.MovethethrottletotheFASTposition.
2.Releasetheparkingbrake.RefertoOperatingthe
SmartPark
ParkingBrake(page21).
3.Placeyourfootontothetraction-controlpedaland
slowlypressthetopofthepedaltogoforward,or
pressonthebottomofthepedaltomovebackward
(Figure13).
Note:Thefartheryoumovethepedalineither
direction,thefasterthemachinewillmoveinthat
direction.
Figure13
1.Forward3.Backward
2.Traction-controlpedal
4.Toslowdown,releasethepressureonthe
traction-controlpedal.
StoppingtheMachine
Tostopthemachine,releasethetraction-controlpedal,
disengagetheblade-controlswitch,ensurethethrottleisin
theFASTposition,settheparkingbrakeandturntheignition
keytooff.
Note:Remembertoremovethekeyfromtheignitionswitch.
WARNING
Childrenorbystandersmaybeinjuredifthey
moveorattempttooperatethemowerwhileitis
unattended.
AlwaysremoveboththeignitionandKeyChoice
keysandsettheparkingbrakewhenleavingthe
machineunattended,evenifjustforafewminutes.
MowinginReverse
Themachinehasaninterlockfeaturethatpreventsthemower
deckfrommowingwhilethemachineistravelinginreverse.
IfyoushiftintoreversewiththePTOengaged,thePTO
willstop.Ifyouneedtomowwhileinreversegear,youcan
temporarilydeactivatethisinterlock.
Note:Donotmowwhilebackingupunlessitisabsolutely
necessary.
DANGER
Achildorbystandercouldbebackedoverbya
ridingmowerwithbladesengagedandcause
seriouspersonalinjuryordeath.
Donotmowinreverseunlessabsolutely
necessary.
Alwayslookbackwardanddownbeforebacking
up.
UsetheKeyChoiceswitchonlyifyouarecertain
nochildrenorotherbystanderswillappearin
themowingarea.
AlwaysremoveboththeignitionandKeyChoice
keysandputtheminasafeplaceoutofthe
reachofchildrenorunauthorizeduserswhen
leavingtheunitunattended.
Ifyouarecertainthatyoucansafelymoworoperatean
attachmentinreverse,completethefollowingprocedure:
1.InserttheKeyChoicekeyintotheKeyChoiceswitch
(Figure6).
2.EngagethePTO.
3.TurntheKeyChoicekeyclockwiseuntilitstopsand
releaseit.
Note:Aredlightilluminatesontheconsoletoserve
asareminderthattheinterlockhasbeendeactivated.
4.Performthemowing.
22
5.Whennishedmowing,removetheKeyChoicekey
(Figure6).
Note:Onceyoudeactivatetheinterlock,itstaysin
thismode—withyourmowerbladeorPTOpowered
attachmentoperatingwheneveryoubackup—andthe
consolelightstaysonuntilyoueitherdisengagethe
PTOorturnofftheengine.
AdjustingtheHeight-of-Cut
Note:Thetransportpositionisthehighestheight-of-cut
positionorcuttingheight115mm(4.5inches)asshownin
Figure14.
Figure14
PositioningtheSeat
g027249
B
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A
Figure15
PositioningtheSteeringWheel
Thesteeringwheelhas3positionsforoperationandone,
full-upposition.Usethefull-uppositionforsteppingonand
offthemachineandgettingoutoftheseat.Whenoperating
themachine,positionthesteeringwheelwhereyouhavethe
bestcontrolofthemachineandaremostcomfortable.
1.Pressyourfootontothesteering-columnreleaselever.
2.Positionthesteeringwheeltothedesiredposition
(Figure16).
g027751
B
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Figure16
23
AdjustingtheAnti-scalp
Rollers
107cm(42-inch)MowerDecksOnly
Wheneveryouchangetheheight-of-cut,itisrecommended
toadjusttheheightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssotherollersdonottouch
thegroundinnormal,atmowingareas.
1.Disengagetheblade-controlswitch(PTO)andensure
theparkingbrakeisengaged.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Adjusttheanti-scalprollerstooneofthefollowing
positions:
Upperhole—usethispositionwiththemower
deckinthe63mm(2-1/2inches)andbelowthe
height-of-cutpositions(Figure17).
Lowerhole—usethispositionwiththemower
deckinthe76mm(3inches)andabovethe
height-of-cutpositions(Figure17).
g019929
1
2
3
4
5
Figure17
1.Anti-scalproller4.Upperhole—themower
deckinthe63mm(2-1/2
inches)andbelowthe
height-of-cutpositions
2.Lowerhole—themower
deckinthe76mm(3
inches)andabovethe
height-of-cutpositions
5.Bolt
3.Flangenut
AdjustingtheAnti-scalp
Rollers
127cm(50-inch)MowerDecksOnly
Wheneveryouchangetheheight-of-cut,itisrecommended
toadjusttheheightoftheanti-scalprollers.
Note:Adjusttheanti-scalprollerssotherollersdonottouch
thegroundinnormal,atmowingareas.
1.Disengagetheblade-controlswitch(PTO)andensure
theparkingbrakeisengaged.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Adjusttheanti-scalprollers(Figure18)tomatchthe
closestheight-of-cutposition.
G010233
1
2
3
4
Figure18
1.Anti-scalproller3.Flangenut
2.Bolt4.Holespacing
PushingtheMachinebyHand
Important:Alwayspushthemachinebyhand.Donot
towthemachine,becausedamagemayoccur.
Thismachinehasanelectric-brakemechanism,andtopush
themachine,theignitionkeyneedstobeintheRUNposition.
Thebatteryneedstobechargedandfunctioningforthe
electricbraketobedisengage.
PushingtheMachine
1.Parkthemachineonalevelsurface,anddisengagethe
blade-controlswitch.
2.Settheparkingbrake,stoptheengine,andwaitfor
allmovingpartstostopbeforeleavingtheoperating
position.
3.Locatethebypassleversontheframeonbothsidesof
theengine.
4.Movethebypassleversforwardthroughthekeyhole
anddowntolocktheminplace(Figure19).
Note:Ensurethisisdoneforeachlever.
5.Turntheignitionkeyonanddisengagetheparking
brake.
Note:Donotstartthemachine.
24
g017303
1 2
3
Figure19
1.Bypass-leverlocations
3.Leverpositionforpushing
themachine
2.Leverpositionfor
operatingthemachine
6.Whennished,ensurethatthekeyhasbeenreturnedto
theSTOPpositiontoavoiddrainingthebatterycharge.
Note:Ifthemachinefailstomove,theelectricbrakemay
stillbeengaged.Ifnecessary,theelectricbrakecanbereleased
manually;refertoReleasingtheElectricBrake(page41).
OperatingtheMachine
Movethebypassleversrearwardthroughthekeyholeand
downtolocktheminplaceasshowninFigure19.
Note:Ensurethatthebypassleversarepullrearwardthefull
lengthoftravel.
ConvertingtoSideDischarge
107cm(42-inch)MowerDecksOnly
Themowerdeckandmowerbladesshippedwiththismachine
weredesignedforoptimummulchingandsidedischarge
performance.
RemovingtheDischargeCoverforthe
SideDischarge
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Removethe2boltsandnutsthatsecurethedischarge
covertothemower(Figure20).
G009660
1
2
3
4
5
Figure20
1.Capnut(1/4inch)
4.Rotatethecoverup
2.Dischargecover5.Removethecover
3.Bolt(1/4x2-1/2inches)
4.Removethedischargecover.
5.Liftupthegrassdeector,andlocatethelocknuton
thedeectorpivotrod.
6.Removetheexistingthinnut(3/8inch).
7.Installthecutoffbafetotheexposedpivotrod
(Figure21).
Note:Usetheexistingthinnut(3/8inch)tosecure
thebafetothemower.
Note:Thecutoffbafewasshippedwiththemachine
asaloosepart.
25
G005667
1
2
3
Figure21
1.Pivotrod
3.Existingthinnut(3/8inch)
2.Cutoffbafe(originally
shippedwiththemachine)
8.Torquethefastenerto7-9N∙m(14-18ft-lb).
9.Lowerthegrassdeectoroverthedischargeopening
Important:Ensurethatthemowerhasahinged
grassdeectorthatdispersesclippingstotheside
anddowntowardtheturf,whileinside-discharge
mode.
InstallingtheDischargeCoverfor
Mulching
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallthemovingpartsto
stopbeforeleavingtheoperatingposition.
3.Removethecutoffbafefromthemowerdeck(Figure
21).
4.Liftthegrassdeectorandslidethetabsontopofthe
dischargecoverunderthegrassdeectorretainingrod.
5.Rotatethedischargecoverdownovertheopening,and
ontothelowerlipofthemower(Figure22).
Figure22
1.Dischargecover
3.Bolt(1/4x2-1/2inches)
2.Capnut(1/4inch)
6.Securethedischargecovertothelowerlipofthe
mowerwith2bolts(1/4x2-1/2inches)and2capnuts
(1/4inch)asshowninFigure22.
Note:Donotovertightenthenuts;thiscoulddistort
thecoverandcausebladecontact.
ConvertingtoSideDischarge
(formodelswith)
127cm(50-inch)MowerDecksOnly
Themowerdeckandmowerbladesshippedwiththismachine
weredesignedforoptimummulchingandsidedischarge
performance.
RemovingtheRightBafeforSide
Discharge
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Removetherightmowerblade;refertoRemovingthe
Blades(page44).
26
4.Removethe2knobsandcurvedwashersthatsecure
therightbafetothemower(Figure23).
Figure23
1.Knob
3.Bafestudcomingthrough
themower
2.Curvedwasher
5.Removetherightbafeandlowerthegrassdeector
overthedischargeopeningasshowninFigure23and
Figure24.
Figure24
1.Rightbafe
3.Dischargeopening
2.Curvedwasherandknob
6.Installfastenersintotheholesinthetopofthemower
topreventyingdebris.
WARNING
Openholesinthemowerexposeyouand
otherstothrowndebriswhichcancause
severeinjury.
Neveroperatethemowerwithouthardware
mountedinallholesinthemowerhousing.
Installthehardwareinthemountingholes
whenyouremovethemulchingbafe.
7.Installtherightmowerblade;refertoInstallingthe
Blades(page44).
8.Liftupthegrassdeector.Install2bolts(5/16x3/4
inch)tothe2holesalongthedeckcutout.
9.Installthecutoffbafetothemowerdeck(Figure25).
Note:Usethe2locknuts(5/16inch)tosecurethe
bafetothemowerdeck.
Note:Thecutoffbafewasshippedwiththemachine
asaloosepart.
G015321
1
2
3
Figure25
1.Bolt(5/16x3/4inch)3.Locknut(5/16inch)
2.Cutoffbafe
10.Torquethefastenersto7-9N∙m(14-18ft-lb).
11.Lowerthegrassdeectoroverthedischargeopening.
Important:Ensurethatthemowerhasahinged
grassdeectorthatdispersesclippingstotheside
anddowntowardtheturf,whileinsidedischarge
mode.
27
InstallingtheRightBafeforMulching
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Removethecutoffbafefromthemowerdeck(Figure
25).
4.Removetherightmowerblade;refertoRemovingthe
Blades(page44).
5.Slidetherightbafeunderthemowerdeck,andsecure
itusing2knobsandthecurvedwashers(cuppedside
facingthemower)asshowninFigure23andFigure24.
Important:Ensurethatthetabonthefarright
sideoftherightbafeisoutsideofthemowerand
isushwiththemowerwall.
6.Installtherightmowerblade;refertoInstallingthe
Blades(page44).
TransportingtheMachine
Useaheavy-dutytrailerortrucktotransportthemachine.
Ensurethatthetrailerortruckhasallnecessarybrakes,
lighting,andmarkingasrequiredbylaw.Pleasecarefullyread
allthesafetyinstructions.Knowingthisinformationcould
helpyou,yourfamily,pets,orbystandersavoidinjury.
WARNING
Drivingonthestreetorroadwaywithoutturn
signals,lights,reectivemarkings,oraslow
movingvehicleemblemisdangerousandcanlead
toaccidentscausingpersonalinjury.
Donotdrivemachineonapublicstreetorroadway.
Totransportthemachine:
1.Ifusingatrailer,connectittothetowingvehicleand
connectthesafetychains.
2.Ifapplicable,connectthetrailerbrakes.
3.Loadthemachineontothetrailerortruck.
4.Stoptheengine,removethekey,setthebrake,and
closethefuelvalve.
5.Tiedownthemachinenearthefrontcasterwheelsand
therearbumper(Figure26).
Note:Avoidthesteeringcomponentsandmower
deckpartswhentyingdownthemachineatthefront
casterwheels.
Figure26
28
LoadingtheMachine
Useextremecautionwhenloadingorunloadingmachines
ontoatraileroratruck.Useafull-widthrampthatiswider
thanthemachineforthisprocedure.Backuprampsand
driveforwarddownramps(Figure27).
Figure27
1.Backupramps
2.Driveforwarddownramps
Important:Donotusenarrowindividualrampsfor
eachsideofthemachine.
Ensuretherampislongenoughsothattheanglewiththe
grounddoesnotexceed15degrees(Figure28).Onat
ground,thisrequiresaramptobeatleastfourtimes(4X)as
longastheheightofthetrailerortruckbedtotheground.A
steeperanglemaycausemowercomponentstogetcaughtas
theunitmovesfromtheramptothetrailerortruck.Steeper
anglesmayalsocausethemachinetotiporlosecontrol.If
loadingonornearaslope,positionthetrailerortrucksothat
itisonthedownsideoftheslopeandtherampextendsup
theslope.Thiswillminimizetherampangle.
WARNING
Loadingamachineontoatrailerortruckincreases
thepossibilityoftip-overandcouldcauseserious
injuryordeath.
Useextremecautionwhenoperatingamachine
onaramp.
Useonlyafull-widthramp;donotuseindividual
rampsforeachsideofthemachine.
Donotexceeda15-degreeanglebetweenthe
rampandthegroundorbetweentherampand
thetrailerortruck.
Ensurethelengthoframpisatleastfourtimes
(4X)aslongastheheightofthetrailerortruck
bedtotheground.Thiswillensurethatramp
angledoesnotexceed15degreesonatground.
Backuprampsanddriveforwarddownramps.
Avoidsuddenaccelerationordecelerationwhile
drivingthemachineonarampasthiscould
causealossofcontroloratip-oversituation.
g027996
5
1
2
6
Figure28
1.Full-widthrampinstowed
position
4.Rampisatleastfourtimes
(4X)aslongastheheight
ofthetrailerortruckbed
totheground
2.Sideviewoffull-width
rampinloadingposition
5.H=heightofthetraileror
truckbedtotheground
3.Notgreaterthan
15degrees
6.Trailer
29
OperatingTips
UsingtheFastThrottleSetting
Forbestmowingandmaximumaircirculation,operatethe
engineattheFAST-THROTTLEposition.Airisrequiredto
thoroughlycutgrassclippings,sodonotsettheheight-of-cut
solowastototallysurroundthemowerinuncutgrass.
Alwaystrytohave1sideofthemowerfreefromuncutgrass,
whichallowsairtobedrawnintothemower.
CuttingaLawnfortheFirstTime
Cutthegrassslightlylongerthannormaltoensurethat
thecuttingheightofthemowerdoesnotscalpanyuneven
ground.However,thecuttingheightusedinthepastis
generallythebestonetouse.Whencuttinggrasslongerthan
15cm(6inches)tall,youmaywanttocutthelawntwiceto
ensureanacceptablequalityofcut.
CuttingaThirdoftheGrassBlade
Itisbesttocutonlyabout1/3ofthegrassblade.Cutting
morethanthatisnotrecommendedunlessgrassissparse,or
itislatefallwhengrassgrowsmoreslowly.
MowingDirection
Alternatethemowingdirectiontokeepthegrassstanding
straight.Thisalsohelpsdisperseclippingswhichenhances
decompositionandfertilization.
MowingatCorrectIntervals
Normally,mowevery4days.But,remember,grassgrowsat
differentratesatdifferenttimes.Sotomaintainthesame
cuttingheight,whichisagoodpractice,andmowmoreoften
inearlyspring.Asthegrassgrowthrateslowsinmidsummer,
mowlessfrequently.Ifyoucannotmowforanextended
period,rstmowatahighcuttingheight,thenmowagain2
dayslateratalowerheightsetting.
AvoidingCuttingTooLow
Ifthecuttingwidthofthemoweriswiderthanthemower
youpreviouslyused,raisethecuttingheighttoensurethat
uneventurfisnotcuttooshort.
CuttingLongGrass
Ifthegrassiseverallowedtogrowslightlylongerthan
normal,orifitcontainsahighdegreeofmoisture,raisethe
cuttingheighthigherthanusualandcutthegrassatthis
setting.Thencutthegrassagainusingthelower,normal
setting.
Stopping
Ifyoumuststoptheforwardmotionofthemachinewhile
mowing,aclumpofgrassclippingsmaydropontoyourlawn.
Toavoidthis,moveontoapreviouslycutareawiththeblades
engaged.
KeepingtheUndersideoftheMower
Clean
Cleanclippingsanddirtfromtheundersideofthemower
aftereachuse.Ifgrassanddirtbuildupinsidethemower,the
cuttingqualityeventuallybecomesunsatisfactory.
MaintainingtheBlade
Maintainasharpbladethroughoutthecuttingseason,because
asharpbladecutscleanlywithouttearingorshreddingthe
grassblades.Tearingandshreddingturnsgrassbrownat
theedges,whichslowsgrowthandincreasesthechanceof
disease.Checkthecutterbladesdailyforsharpnessandfor
anywearordamage.Filedownanynicksandsharpenand
balancethebladesasnecessary.Ifabladeisdamagedorworn,
replaceitimmediatelywithagenuineTororeplacementblade.
30
Maintenance
Note:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.
RecommendedMaintenanceSchedule(s)
MaintenanceService
Interval
MaintenanceProcedure
Aftertherst5hours
Changetheengineoil.
Beforeeachuseordaily
Checktheengine-oillevel.
Cleantheairintakescreen.
Checkthecuttingblades.
Inspectthegrassdeectorfordamage
Aftereachuse
Checkandcleanthefrontofthemachine.
Cleanthemower-deckhousing.
Every25hours
Greaseallthelubricationpoints.
Cleanthefoamelement(moreoftenindusty,dirtyconditions).
Checktirepressure.
Checkthebeltsforwearorcracks.
Every100hours
Replacethefoamelement(moreoftenindusty,dirtyconditions).
Servicethepaperelement(moreoftenindusty,dirtyconditions).
Changetheengineoil(moreoftenindusty,dirtyconditions).
Changetheoillter(moreoftenindusty,dirtyconditions).
Checkthesparkplug(s).
Checkthein-linefuellter.
Every200hours
Replacethepaperelement(moreoftenindusty,dirtyconditions).
Replacethesparkplug(s).
Replacethein-linefuellter.
Beforestorage
Chargethebatteryanddisconnectbatterycables.
Performallmaintenanceprocedureslistedabovebeforestorage.
Paintanychippedsurfaces.
CAUTION
Ifyouleavethekeyintheignitionswitch,someonecouldaccidentlystarttheengineandseriouslyinjure
youorotherbystanders.
Removethekeyfromtheignitionanddisconnectthewirefromthesparkplugbeforeyoudoany
maintenance.Setthewireasidesothatitdoesnotaccidentallycontactthesparkplug.
31
Premaintenance
Procedures
RaisingtheSeat
Ensuretheparkingbrakeisengagedandlifttheseatforward.
Thefollowingcomponentscanbeaccessedbyraisingtheseat:
Serialplate
Servicedecal
Seat-adjustmentbolts
Fuellter
Batteryandbatterycables
ReleasingtheMower-Deck
Curtain
Loosenthe2bottomboltsofthecurtaintogainaccesstothe
topofthemowerdeck(Figure29).
Figure29
1.Bottombolt2.Mower-deckcurtain
RaisingtheFrontofthe
Machine
Ifthefrontofthemachineneedstoberaised,usethevery
frontedgeasshowinFigure30.
Important:Topreventdamagetothesteering
mechanism,ensuretheveryfrontedgeofthemachine
isusedforjackingpoints.
Figure30
32
Lubrication
GreasingtheBearings
ServiceInterval:Every25hours—Greaseallthelubrication
points.
GreaseType:No.2lithiumgrease
1.Parkthemachineonalevelsurface,anddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Cleanthegreasettings(Figure31andFigure32)with
arag.
Note:Makesuretoscrapeanypaintoffofthefront
ofthetting(s).
Figure31
1.Frontcastertire
Figure32
Locatedontheseat-panunderside
1.Readtheinstructions
beforeservicingor
performingmaintenance
3.Greaseevery25operating
hours
2.Checkthetirepressure
every25operatinghours
4.Engine
4.Connectagreaseguntoeachtting(Figure31and
Figure32).
5.Pumpgreaseintothettingsuntilgreasebeginsto
oozeoutofthebearings.
EngineMaintenance
ServicingtheAirCleaner
Note:Servicetheaircleanermorefrequently(everyfew
hours)ifoperatingconditionsareextremelydustyorsandy.
RemovingtheElements
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch(PTO).
2.Engagetheparkingbrake,stoptheengine,removethe
key,andwaitforallmovingpartstostopbeforeleaving
theoperatingposition.
3.Cleanaroundtheair-cleanercovertopreventdirtfrom
gettingintotheengineandcausingdamage.
4.Liftthecoverandrotatetheair-cleanerassemblyout
oftheengine(Figure33).
g027800
g027801
Figure33
5.Removethefoamelementfromthepaperelement
(Figure34).
33
g027802
Figure34
ServicingtheFoamElement
ServiceInterval:Every25hours/Monthly(whichever
comesrst)—Cleanthefoamelement
(moreoftenindusty,dirtyconditions).
Every100hours/Yearly(whichevercomes
rst)—Replacethefoamelement(moreoftenindusty,
dirtyconditions).
Washthefoamelementwithwaterandreplacethefoam
elementifitisdamaged.
ServicingthePaperElement
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Servicethepaperelement(more
oftenindusty,dirtyconditions).
Every200hours/Every2years(whichevercomes
rst)—Replacethepaperelement(moreoftenin
dusty,dirtyconditions).
1.Lightlytaptheelementonaatsurfacetoremovedust
anddirt.
2.Inspecttheelementfortears,anoilylm,anddamage
totheseal.
Important:Donotcleanthepaperelementwith
pressurizedairorliquids,suchassolvent,gas,
orkerosene.Replacethepaperelementifitis
damagedorcannotbecleanedthoroughly.
ServicingtheEngineOil
OilType:Detergentoil(APIserviceSF,SG,SH,SJ,orSL)
CrankcaseCapacity:2.0L(67.6oz)
Viscosity:Seethetablebelow .
SAE 5W -30, 10W -30
SAE 30
SYNTHETIC 5W -20, 5W -30, 10W -30
g029683
Figure35
CheckingtheEngine-OilLevel
ServiceInterval:Beforeeachuseordaily
Note:Checktheoilwhentheengineiscold.
WARNING
Contactwithhotsurfacesmaycausepersonal
injury.
Keephands,feet,face,clothing,andotherbody
partsawaythemuferandotherhotsurfaces.
Important:Donotoverllthecrankcasewithoil,
becausedamagetotheenginemayresult.Donotrun
enginewithoilbelowtheLowmark,becausetheengine
maybedamaged.
1.Parkthemachineonalevelsurface,disengagethe
blade-controlswitch,stoptheengine,engageparking
brake,andremovethekey.
2.Makesurethattheengineisstopped,level,andiscool,
sotheoilhashadtimetodrainintothesump.
3.Tokeepdirt,grassclippings,etc.,outoftheengine,
cleantheareaaroundtheoil-llcapanddipstickbefore
removingit(Figure36).
4.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
34
B
A
C
D
E
G029368
F
G H
I J K
Figure36
ChangingtheEngineOilandOilFilter
ServiceInterval:Aftertherst5hours/Aftertherst
month(whichevercomesrst)—Change
theengineoil.
Every100hours/Yearly(whichevercomes
rst)—Changetheengineoil(moreoftenindusty,
dirtyconditions).
Every100hours/Yearly(whichevercomes
rst)—Changetheoillter(moreoftenindusty,dirty
conditions).
Note:Changetheengine-oilltermorefrequentlywhen
operatingconditionsareextremelydustyorsandy.
Note:Disposeoftheusedoilatarecyclingcenter.
1.Parkthemachineonalevelsurfacetoensuretheoil
drainscompletely.
2.DisengagethePTOandensuretheparkingbrakeis
engaged.
3.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
35
4.Draintheengineoil.
g027799
A
B
C
D
E
F
G
H
g029570
Figure37
5.Changetheengineoillter(Figure38).
B
A
C D
E
F
3/4
g027477
Figure38
Note:Ensurethattheoil-ltergaskettouchesthe
engineandthenturnthelteranextra3/4turn.
6.Slowlypourapproximately80%ofthespeciedoil
intothellertubeandslowlyaddtheadditionaloilto
bringittotheFullmark(Figure39).
36
B
A
C
D
E
F
g027484
Figure39
ServicingtheSparkPlug
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Checkthesparkplug(s).
Every200hours/Every2years(whichevercomes
rst)—Replacethesparkplug(s).
Makesurethattheairgapbetweenthecenterandside
electrodesiscorrectbeforeinstallingthesparkplug.Use
aspark-plugwrenchforremovingandinstallingthespark
plug(s)andagappingtool/feelergaugetocheckandadjust
theairgap.Installanewsparkplug(s)ifnecessary.
Type:Champion
®
RN9YCorNGK
®
BPR6ES
Airgap:0.76mm(0.03inch)
RemovingtheSparkPlug
1.DisengagethePTOandensuretheparkingbrakeis
engaged.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
B
A
g027478
Figure40
Note:Duetothedeeprecessaroundthesparkplug,
blowingoutthecavitywithcompressedairisusually
themosteffectivemethodforcleaning.Thesparkplug
ismostaccessiblewhentheblowerhousingisremoved
forcleaning.
CheckingtheSparkPlug
Important:Donotcleanthesparkplug(s).Always
replacethesparkplug(s)whenithas:ablackcoating,
wornelectrodes,anoilylm,orcracks.
Ifyouseelightbrownorgrayontheinsulator,theengineis
operatingproperly.Ablackcoatingontheinsulatorusually
meanstheaircleanerisdirty.
Setthegapto0.76mm(0.030inch).
B
A
g027479
Figure41
InstallingtheSparkPlug
Tightenthesparkplug(s)to25–30N∙m(18.5–22.1ft-lb).
B
A
25-30 N-m
18.5-22.1 ft-lb
g027960
C
D
Figure42
37
CleaningtheCoolingSystem
Cleantheairintakescreenfromgrassanddebrisbeforeeach
use.
1.Disengagethebladecontrolswitchandapplythe
parkingbrake.
2.Stoptheengine,removethekey,andwaitforallmoving
partstostopbeforeleavingtheoperatingposition.
3.Removetheairlterfromtheengine.
4.Removetheengineshroud.
5.Topreventdebrisenteringtheairintake,installtheair
ltertothelterbase.
6.Cleandebrisandgrassfromtheparts.
7.Removetheairlterandinstalltheengineshroud.
8.Installtheairlter.
FuelSystem
Maintenance
DANGER
Incertainconditions,gasolineisextremely
ammableandhighlyexplosive.Areorexplosion
fromgasolinecanburnyou,others,andcan
damageproperty.
Performanyfuel-relatedmaintenancewhenthe
engineiscold.Dothisoutdoorsinanopenarea.
Wipeupanygasolinethatspills.
Neversmokewhendraininggasoline,andstay
awayfromanopenameorwhereasparkmay
ignitethegasolinefumes.
ReplacingtheIn-LineFuel
Filter
ServiceInterval:Every100hours/Yearly(whichevercomes
rst)—Checkthein-linefuellter.
Every200hours/Every2years(whichevercomes
rst)—Replacethein-linefuellter.
Neverinstalladirtylterifitisremovedfromthefuelline.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensurethebrakeisengaged,stoptheengine,remove
thekey,andwaitforallmovingpartstostopbefore
leavingtheoperatingposition.
38
g027939
B
A
C
D
g029685
Figure43
ElectricalSystem
Maintenance
ChargingtheBattery
RemovingtheBattery
WARNING
Batteryterminalsormetaltoolscouldshortagainst
metalmachinecomponentscausingsparks.Sparks
cancausethebatterygassestoexplode,resulting
inpersonalinjury.
Whenremovingorinstallingthebattery,donot
allowthebatteryterminalstotouchanymetal
partsofthemachine.
Donotallowmetaltoolstoshortbetween
thebatteryterminalsandmetalpartsofthe
machine.
1.Parkthemachineonalevelsurfaceanddisengagethe
bladecontrolswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Raisetheseattoaccessthebattery.
4.Disconnectthenegative(black)groundcablefromthe
batterypost(Figure44).Retainallfasteners.
WARNING
Incorrectbatterycableroutingcoulddamage
themachineandcablescausingsparks.
Sparkscancausethebatterygassesto
explode,resultinginpersonalinjury.
Alwaysdisconnectthenegative(black)
batterycablebeforedisconnectingthe
positive(red)cable.
Alwaysconnectthepositive(red)battery
cablebeforeconnectingthenegative
(black)cable.
5.Slidetherubbercoverupthepositive(red)cable.
Disconnectthepositive(red)cablefromthebattery
post(Figure44).Retainallfasteners.
6.Removethebatteryhold-down(Figure44)andliftthe
batteryfromthebatterytray.
39
G005072
1
2
3
4
5
6
7
Figure44
1.Battery5.Negativebatterypost
2.Positivebatterypost6.Wingnut,washer,andbolt
3.Bolt,washer,andnut7.Batteryhold-down
4.Terminalboot
ChargingtheBattery
ServiceInterval:Beforestorage—Chargethebatteryand
disconnectbatterycables.
1.Removethebatteryfromthechassis;refertoRemoving
theBattery.
2.Chargethebatteryforaminimumof1hourat6to10
amps.Donotoverchargethebattery.
3.Whenthebatteryisfullycharged,unplugthecharger
fromtheelectricaloutlet,thendisconnectthecharger
leadsfromthebatteryposts(Figure45).
Figure45
1.Positivebatterypost
3.Red(+)chargerlead
2.Negativebatterypost
4.Black(-)chargerlead
InstallingtheBattery
1.Positionthebatteryinthetray(Figure44).
2.Installthepositive(red)batterycabletothepositive(+)
batteryterminalusingthefastenersremovedpreviously.
3.Installthenegativebatterycabletothenegative(-)
batteryterminalusingthefastenersremovedpreviously.
4.Slidetheredterminalbootontothepositive(red)
batterypost.
5.Securethebatterywiththehold-down(Figure44).
6.Lowertheseat.
40
ServicingtheFuses
Theelectricalsystemisprotectedbyfuses.Itrequiresno
maintenance;however,ifafuseblows,checkthecomponent
orcircuitforamalfunctionorshort.
Fusetype:
Main—F1-30A,blade-type
ChargeCircuit—F2-25A,blade-type
1.Removethescrewssecuringthecontrolpaneltothe
machine.
Note:Retainallfasteners.
2.Liftthecontrolpaneuptoaccessthemainwiring
harnessandfuseblock(Figure46).
3.Toreplaceafuse,pulloutthefusetoremoveit(Figure
46).
30
25
30
25
G014921
2
1
Figure46
1.Main—30amp
2.Chargecircuit—25amp
4.Returnthecontrolpaneltoitsoriginalposition.
Note:Usethescrewsremovedpreviouslytosecure
thepaneltothemachine.
DriveSystem
Maintenance
CheckingtheTirePressure
ServiceInterval:Every25hours—Checktirepressure.
Maintaintheairpressureinthefrontandreartiresas
specied.Uneventirepressurecancauseunevencut.Check
thepressureatthevalvestem(Figure47).Checkthetires
whentheyarecoldtogetthemostaccuratepressurereading.
Refertothemaximumpressuresuggestedbythetire
manufactureronthesidewallofthecasterwheeltires.
Inatethereardrivewheeltiresto90kPa(13psi).
Figure47
1.Valvestem
ReleasingtheElectricBrake
Theelectricbrakecanbereleasebymanuallyrotatingthe
linkarmsforward.Oncetheelectricbrakeisenergizedthe
brakewillreset.
Toreleasethebrake:
Figure48
1.Brakelinkarmontheelectricbrakecontrolmodule
2.Leftreartire
1.TurntheignitionkeytotheOFFpositionordisconnect
thebattery.
41
2.Locatetheshaftontheelectricbrakewherethebrake
linkarmsareconnected.
3.Rotatetheshaftforwardtoreleasethebrake.
MowerMaintenance
ServicingtheCuttingBlades
Maintainsharpandbalancedbladesthroughoutthecutting
season,becausesharpbladescutcleanlywithouttearingor
shreddingthegrassblades.Tearingandshreddingturnsgrass
brownattheedges,whichslowsgrowth,andincreasesthe
chanceofdisease.
Checkthecutterbladesdailyforsharpness,andforany
wearordamage.Filedownanynicksandsharpenthe
bladesasnecessary.Ifabladeisdamagedorworn,replace
itimmediatelywithagenuineTororeplacementblade.For
convenientsharpeningandreplacement,youmaywantto
keepextrabladesonhand.
WARNING
Awornordamagedbladecanbreak,andapieceof
thebladecouldbethrownatyouorbystander's,
resultinginseriouspersonalinjuryordeath.
Inspectthebladeperiodicallyforwearor
damage.
Replaceawornordamagedblade.
BeforeInspectingorServicingthe
Blades
Parkthemachineonalevelsurface,disengagethe
blade-controlswitch,ensuretheparkingbrakeisengaged,
stoptheengine,andremovethekey.
InspectingtheBlades
ServiceInterval:Beforeeachuseordaily—Checkthe
cuttingblades.
1.Inspectthecuttingedges(Figure49).
Note:Iftheedgesarenotsharporhavenicks,remove
andsharpentheblades;refertoSharpeningtheBlades
(page44).
2.Inspecttheblades,especiallythecurvedarea(Figure
49).
Note:Ifyounoticeanydamage,wear,oraslot
forminginthisarea(item3inFigure49),immediately
installanewblade.
42
Figure49
1.Cuttingedge3.Wear/slotforming
2.Curvedarea
4.Damage
CheckingforBentBlades
Note:Themachinemustbeonalevelsurfaceforthe
followingprocedure.
1.Raisethemowerdecktothehighestheight-of-cut
position;alsoconsideredthe'transport'position.
2.Whilewearingthicklypaddedgloves,orotheradequate
handprotection,slowlyrotatethebladetobemeasure
intoapositionthatallowseffectivemeasurementofthe
distancebetweenthecuttingedgeandthelevelsurface
themachineison(Figure50).
G014972
1
2
3
Figure50
1.Deck3.Blade
2.Spindlehousing
3.Measurefromthetipofthebladetotheatsurface
(Figure51).
G014973
1
2
3
Figure51
1.Blade(inpositionformeasuring)
2.Levelsurface
3.Measureddistancebetweenbladeandthesurface(A)
4.Rotatethesameblade180degrees,sothattheopposing
cuttingedgeisnowinthesameposition(Figure52).
G014974
1
2
3
Figure52
1.Blade(sidepreviouslymeasured)
2.Measurement(positionusedpreviously)
3.Opposingsideofbladebeingmovedintomeasurement
position
5.Measurefromthetipofthebladetotheatsurface
(Figure53).
Note:Thevarianceshouldbenomorethan3mm
(1/8inch).
43
G014973
1
2
3
Figure53
1.Oppositebladeedge(inpositionformeasuring)
2.Levelsurface
3.Secondmeasureddistancebetweenbladeandsurface(B)
A.Ifthedifferenceisgreaterthan3mm(1/8inch),
replacethebladewithanewblade;referto
RemovingtheBlades(page44)andInstallingthe
Blades(page44).
Note:Ifabentbladeisreplacedwithanewone,
andthedimensionobtainedcontinuestoexceed3
mm(1/8inch),thebladespindlecouldbebent.
ContactanAuthorizedToroDealerforservice.
B.Ifthevarianceiswithinconstraints,movetothe
nextblade.
Repeatthisprocedureoneachblade.
RemovingtheBlades
Thebladesmustbereplacedifasolidobjectishit,ifthe
bladeisoutofbalance,orifthebladeisbent.Toensure
optimumperformanceandcontinuedsafetyconformance
ofthemachine,usegenuineTororeplacementblades.
Replacementbladesmadebyothermanufacturersmayresult
innon-conformancewithsafetystandards.
1.Holdthebladeendusingaragorthickly-paddedglove.
2.Removethebladebolt,thecurvedwasher,andthe
bladefromthespindleshaft(Figure54).
G027833
Figure54
1.Sailareaoftheblade3.Curvedwasher
2.Blade4.Bladebolt
SharpeningtheBlades
1.Usealetosharpenthecuttingedgeatbothendsof
theblade(Figure55).
Note:Maintaintheoriginalangle.
Note:Thebladeretainsitsbalanceifthesameamount
ofmaterialisremovedfrombothcuttingedges.
Figure55
1.Sharpenatoriginalangle
2.Checkthebalanceofthebladebyputtingitonablade
balancer(Figure56).
Note:Ifthebladestaysinahorizontalposition,the
bladeisbalanced,andcanbeused.
Note:Ifthebladeisnotbalanced,lesomemetaloff
theendofthesailareaonly(Figure55).
Figure56
1.Blade2.Balancer
3.Repeatthisprocedureuntilthebladeisbalanced.
InstallingtheBlades
1.Installthebladeontothespindleshaft(Figure54).
44
Important:Thecurvedpartoftheblademustbe
pointingupwardtowardtheinsideofthemowerto
ensurepropercutting.
2.Installthecurvedwasher(cuppedsidetowardthe
blade)andthebladebolt(Figure54).
3.Torquethebladeboltto47to88N∙m(35to65ft-lb).
LevelingtheMowerDeck
Checktoensurethatthemowerdeckislevelanytimeyou
installthemowerorwhenyouseeanunevencutonyour
lawn.
Themowerdeckmustbecheckedforbentbladespriorto
leveling;anybentbladesmustberemovedandreplaced;refer
totheCheckingforBentBlades(page43)beforecontinuing.
Themowerdeckmustbeleveledside-to-siderstthenthe
fronttorearslopecanbeadjusted.
Requirements:
Themachinemustbeonalevelsurface.
Alltiresmustbeproperlyinated;refertoCheckingthe
TirePressure(page41).
Side-to-SideLeveling
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Settheheight-of-cutlevertomiddleposition.
4.Carefullyrotatethebladessothattheyareallsideto
side(Figure57andFigure58).
G009682
1
2
2
3
3
4
4
Figure57
MowerDeckswith2Blades
1.Bladessidetoside
3.Outsidecuttingedges
2.Sailareaofblade4.Measurefromthetipofthe
bladetotheatsurface
here
G005278
1
2
2
3
3
4
4
Figure58
MowerDeckswith3Blades
1.Bladessidetoside
3.Outsidecuttingedges
2.Sailareaofblade4.Measurefromthetipofthe
bladetotheatsurface
here
5.Measurebetweentheoutsidecuttingedgesandtheat
surface(Figure57andFigure58).
Note:Ifbothmeasurementsarenotwithin5mm
(3/16inch),anadjustmentisrequired;continuewith
thisprocedure.
6.Movetotheleftsideofthemachine.
7.Loosenthesidelockingnut.
8.Raiseorlowertheleftsideofthemowerdeckby
rotatingtherearnut(Figure59).
Note:Rotatetherearnutclockwisetoraisethemower
deck;rotatetherearnutcounter-clockwisetolowerthe
mowerdeck.(Figure59).
Figure59
1.Hangerbracket3.Rearnut
2.Sidelockingnut
45
9.Checktheside-to-sideadjustmentsagain.Repeatthis
procedureuntilthemeasurementsarecorrect.
10.Continuelevelingthemowerdeckbycheckingthe
front-to-rearbladeslope;refertoAdjustingthe
Front-to-RearBladeSlope(page46).
AdjustingtheFront-to-RearBlade
Slope
Checkthefront-to-rearbladelevelanytimeyouinstallthe
mower.Ifthefrontofthemowerismorethan7.9mm
(5/16inch)lowerthantherearofthemower,adjusttheblade
levelusingthefollowinginstructions:
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged.,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Settheheight-of-cutlevertomiddleposition.
Note:Checkandadjusttheside-to-sidebladelevelif
youhavenotcheckedthesetting;refertoSide-to-Side
Leveling(page45).
4.Carefullyrotatethebladessotheyarefacingfrontto
rear(Figure60andFigure61).
G009658
1
2
2
Figure60
MowerDeckswith2Blades
1.Bladesfronttorear
2.Measurefromthetipofthebladetotheatsurfacehere
G009659
1
2
3
2
3
Figure61
MowerDeckswith3Blades
1.Bladesfronttorear3.Measurefromthetipofthe
bladetotheatsurface
here.
2.Outsidecuttingedges
5.Measurefromthetipofthefrontbladetotheat
surface,andthetipoftherearbladetotheatsurface
(Figure60andFigure61).
Note:Ifthefrontbladetipisnot1.6to7.9mm(1/16
to5/16inch)lowerthantherearbladetip,adjustthe
frontlocknut.
6.Toadjustthefront-to-rearbladeslope,rotatethe
adjustmentnutinthefrontofthemower(Figure62).
G014634
1
2
3
Figure62
1.Adjustingrod3.Locknut
2.Adjustingblock
7.Toraisethefrontofthemower,tightentheadjustment
nut.
8.Tolowerthefrontofthemower,loosentheadjustment
nut.
9.Afteradjustment,checkthefront-to-rearslopeagain,
continueadjustingthenutuntilthefrontbladetipis
1.6to7.9mm(1/16to5/16inch)lowerthantherear
bladetip(Figure60andFigure61).
46
10.Whenthefront-to-rearbladeslopeiscorrectcheck
theside-to-sidelevelofthemoweragain,referto
Side-to-SideLeveling(page45).
RemovingtheMowerDeck
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Lowertheheight-of-cutlevertothelowestposition.
4.Loosenthebottom2boltsholdingthemower-deck
curtaintothemowerdeck.RefertoReleasingthe
Mower-DeckCurtain(page32).
5.Removethehairpin-cotterpinfromthefrontsupport
rod,andremovetherodfromthedeckbracket(Figure
63).
G014635
1
2
3
Figure63
1.Frontsupportrod3.Deckbracket
2.Lockingnut
6.Carefullylowerthefrontofthemowerdecktothe
ground.
7.Liftthemowerdeckandhangerbracketsclearof
therearliftrodandlowerthemowercarefullytothe
ground(Figure64).
2
2
3
G005077
1
2
2
3
Figure64
1.Mowerdeck
3.Rearliftrod
2.Hangerbracket
8.Slidethemowerdeckrearwardtoremovethemower
beltfromtheenginepulley.
9.Slidethemowerdeckoutfromunderneaththe
machine.
Note:Retainallpartsforfutureinstallation.
InstallingtheMowerDeck
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Slidethemowerunderthemachine.
4.Lowertheheight-of-cutlevertothelowestposition.
5.Lifttherearofthemowerdeckandguidethehanger
bracketsovertherearliftrod(Figure64).
6.Attachthefrontsupportrodtothemowerdeckwith
theclevispinandhairpin-cotterpin(Figure63).
7.Installthemowerbeltontotheenginepulley;referto
ReplacingtheMower-DeckBelt(page49).
8.Tightenthebottom2boltsforthemower-deckcurtain
tothemowerdeck.RefertoReleasingtheMower-Deck
Curtain(page32).
47
ReplacingtheGrassDeector
ServiceInterval:Beforeeachuseordaily—Inspectthegrass
deectorfordamage
WARNING
Anuncovereddischargeopeningcouldallowthe
lawnmowertothrowobjectsintheoperator'sor
bystander'sdirectionandresultinseriousinjury.
Also,contactwiththebladecouldoccur.
Neveroperatethemachinewithoutthegrass
deector,thedischargecover,orthegrass-collection
systeminplace.
Inspectthegrassdeectorfordamagebeforeeachuse.
Replaceanydamagedpartsbeforeuse.
1.Removethenut(3/8inch)fromtherodunderthe
mower(Figure65).
G005192
1
2
3
4
5
6
7
Figure65
1.Mowerdeck
5.Spring
2.Grassdeector6.Nut(3/8inch)
3.Grass-deectorbracket7.Shortstandoff
4.Rod
2.Slidetherodoutoftheshortstandoff,thespring,and
thegrassdeector(Figure65).
3.Removethedamagedorworngrassdeector.
4.Replacethegrassdeector(Figure65).
5.Slidetherod(straightend),throughthe
rear-grass-deectorbracket.
6.Placethespringontherod,withtheendwiresdown
andbetweenthegrassdeectorbrackets.
7.Sliderodthroughthesecondgrass-deectorbracket
(Figure65).
8.Inserttherodatthefrontofthegrassdeectorinto
theshortstandoffonthedeck.
9.Securetherearendoftherodintothemowerwitha
nut(3/8inch)asshowninFigure65.
Important:Thegrassdeectormustbespring
loadedandinthedownposition.Liftthedeector
uptotestthatitsnapstothefulldownposition.
48
MowerBeltMaintenance
InspectingtheBelts
ServiceInterval:Every25hours—Checkthebeltsforwear
orcracks.
Checkthebeltsforcracks,frayededges,burnmarks,orany
otherdamage.Replacedamagedbelts.
ReplacingtheMower-Deck
Belt
Squealingwhenthebeltisrotating,bladesslippingwhen
cuttinggrass,frayedbeltedges,burnmarks,andcracksare
signsofawornmowerbelt.Replacethemowerbeltifanyof
theseconditionsareevident.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Settheheight-of-cutatthelowestcuttingpositionof
38mm(1-1/2inches).
4.Removethepulleycovers.
5.Loosenthebottomtwoboltsholdingthemower-deck
curtaintothemowerdeck.RefertoReleasingthe
Mower-DeckCurtain(page32).
6.Usingaspring-removaltool,(Toropartno.92-5771),
removetheidlerspringfromthedeckhooktoremove
tensionontheidlerpulley,androllthebeltoffofthe
pulleys(Figure66andFigure67).
WARNING
Thespringisundertensionwheninstalled
andcancausepersonalinjury.
Becarefulwhenremovingthebelt.
G014930
1
2
3
3
4
5
1
2
3
3
4
5
6
4
Figure66
Mowerdeckswith2Blades
1.Idlerpulley
4.Spring
2.Mowerbelt5.Enginepulley
3.Outsidepulley6.Spring-removaltool
G014931
1
2
3
3
4
5
6
Figure67
Mowerdeckswith3Blades
1.Idlerpulley
4.Spring
2.Mowerbelt5.Enginepulley
3.Outsidepulley6.Spring-removaltool
7.Routethenewbeltaroundtheenginepulleyand
mowerpulleys(Figure67).
49
8.Usingaspring-removaltool,installtheidlerspringover
thedeckhook,andplacetensionontheidlerpulley
andmowerbelt(Figure66andFigure67).
9.Tightenthebottom2boltsforthemower-deckcurtain
tothemowerdeck.RefertoReleasingtheMower-Deck
Curtain(page32).
10.Installthepulleycovers.
Cleaning
CleaningundertheFrontof
theMachine
ServiceInterval:Aftereachuse—Checkandcleanthefront
ofthemachine.
Removedebrisunderthefrontofthemachinewith
compressedairorbyhandwithabrush(Figure68).
Note:Donotusewatertocleanunderthefrontofthe
machine,thiscancausebuildupofdebris.
Figure68
WashingtheUndersideofthe
Mower
ServiceInterval:Aftereachuse—Cleanthemower-deck
housing.
Important:Youcanwashthemachinewithamild
detergentandwater.Donotpressurewashthemachine.
Avoidexcessiveuseofwater,especiallynearthecontrol
panel,undertheseat,aroundtheengine,hydraulic
pumps,andmotors.
Washtheundersideofthemoweraftereachusetoprevent
grassbuildupforimprovedmulchactionandclipping
dispersal.
1.Parkthemachineonalevelsurfaceanddisengagethe
blade-controlswitch.
2.Ensuretheparkingbrakeisengaged,stoptheengine,
removethekey,andwaitforallmovingpartstostop
beforeleavingtheoperatingposition.
3.Attachthehosecouplingtotheendofthemower
washouttting,andturnthewateronhigh(Figure69).
Note:Spreadpetroleumjellyonthewashouttting
O-ringtomakethecouplingslideoneasierandprotect
theO-ring.
50
Figure69
1.Washouttting3.O-ring
2.Hose
4.Coupling
4.Lowerthemowertothelowestheight-of-cut.
5.Sitontheseatandstarttheengine.
6.Engagetheblade-controlswitchandletthemowerrun
for1to3minutes.
7.Disengagetheblade-controlswitch,stoptheengine,
removetheignitionkey,andwaitforallmovingparts
tostop.
8.Turnthewateroffandremovethecouplingfromthe
washouttting.
Note:Ifthemowerisnotcleanafteronewashing,
soakitandletitstandfor30minutes.Then,repeat
theprocess.
9.Runthemoweragainfor1to3minutestoremove
excesswater.
WARNING
Abrokenormissingwashoutttingcould
exposeyouandotherstothrownobjectsor
bladecontact.Contactwithabladeorthrown
debriscancauseinjuryordeath.
Replacebrokenormissingwashouttting
immediately,beforeusingmoweragain.
Neverputyourhandsorfeetunderthe
mowerorthroughopeningsinthemower.
Storage
CleaningandStorage
1.Disengagetheblade-controlswitch,movethemotion
controlsoutwardtothePARKposition,stoptheengine,
andremovethekey.
2.Removegrassclippings,dirt,andgrimefromthe
externalpartsoftheentiremachine,especiallythe
engine.
3.Cleandirtandchafffromtheoutsideoftheengine
cylinder-headnsandblowerhousing.
Important:Youcanwashthemachinewithamild
detergentandwater.Donotpressurewashthe
machine.Avoidexcessiveuseofwater,especially
nearthecontrolpanel,undertheseat,aroundthe
engine,hydraulicpumps,andmotors.
4.Servicetheaircleaner;refertoServicingtheAir
Cleaner(page33).
5.Greaseandoilthemachine;refertoLubrication(page
33).
6.Changethecrankcaseoilandlter;refertoServicing
theEngineOil(page34).
7.Checkthetirepressure;refertoCheckingtheTire
Pressure(page41).
8.Chargethebattery;refertoChargingtheBattery(page
40).
9.Checktheconditionoftheblades;refertoInspecting
theBlades(page42).
10.Preparethemachineforstoragewhennon-useoccurs
over30days.Preparethemachineforstorageas
follows.
11.Addapetroleumbasedstabilizer/conditionertothe
fuelinthetank.Followthemixinginstructionsfrom
thestabilizermanufacturer.Donotuseanalcohol
basedstabilizer(ethanolormethanol).
Note:Afuelstabilizer/conditionerismosteffective
whenmixedwithfreshgasolineandusedatalltimes.
Runtheenginetodistributetheconditionedfuel
throughthefuelsystem(5minutes).
Stoptheengine,allowittocool,anddrainthefueltank.
Restarttheengineandrunituntilitstops.
Choketheengine.Startandruntheengineuntilit
doesnotstart.
Disposeoffuelproperly.Recyclepursuanttolocal
codes.
Important:Donotstorestabilizer/conditioned
gasolineover30days.
12.Removethesparkplug(s)andcheckitscondition;refer
toCheckingtheSparkPlug(page37).Withthespark
plug(s)removedfromtheengine,pourtwotablespoons
51
ofengineoilintothesparkplughole.Usethestarter
tocranktheengineanddistributetheoilinsidethe
cylinder.Installthesparkplug(s).Donotinstallthe
wireonthesparkplug(s).
13.Cleananydirtandchafffromthetopofthemower.
14.Scrapeanyheavybuildupofgrassanddirtfromthe
undersideofthemower,thenwashthemowerwith
agardenhose.
15.Checktheconditionofthedriveandmowerbelts.
16.Checkandtightenallbolts,nuts,andscrews.Repairor
replaceanypartthatiswornordamaged.
17.Paintallscratchedorbaremetalsurfaces.Paintis
availablefromyourAuthorizedServiceDealer.
18.Storethemachineinaclean,drygarageorstoragearea.
Removethekeyfromtheignitionswitchandkeepit
inamemorableplace.Coverthemachinetoprotect
itandkeepitclean.
52
Troubleshooting
Problem
PossibleCauseCorrectiveAction
Thefueltankisshowingsignsof
collapsingorthemachineisshowingsigns
offrequentlyrunningoutoffuel.
1.Theair-cleanerpaperelementclogged.
1.Cleanthepaperelement.
1.Theengineloadisexcessive.1.Reducegroundspeed.
2.Theoillevelinthecrankcaseislow.2.Addoiltothecrankcase.
3.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.
3.Removetheobstructionfromthe
coolingnsandairpassages.
4.Theaircleanerisdirty.
4.Cleanorreplacetheair-cleaner
element.
Theengineoverheats.
5.Dirt,water,orstalefuelisinfuel
system.
5.ContactanAuthorizedServiceDealer
1.Thetraction-controlpedalisengaged.1.Movethetraction-controlpedalto
neutral.
2.Thebatteryisdead.
2.Chargethebattery.
3.Theelectricalconnectionsare
corrodedorloose.
3.Checktheelectricalconnectionsfor
goodcontact.
4.Afuseisblown.4.Replacethefuse.
Thestarterdoesnotcrank
5.Arelayorswitchisdamaged.
5.ContactanAuthorizedServiceDealer.
1.Thefueltankisempty.1.Fillthefueltank.
2.Thechokeisnoton.
2.MovethechokelevertoOn.
3.Theaircleanerisdirty.
3.Cleanorreplacetheair-cleaner
element.
4.Thesparkplugwire(s)islooseor
disconnected.
4.Installthewire(s)onthesparkplug.
5.Thesparkplug(s)ispitted,fouled,or
thegapisincorrect.
5.Installanew,correctlygappedspark
plug(s).
6.Thereisdirtinfuellter.6.Replacethefuellter.
7.Dirt,water,orstalefuelisinfuel
system.
7.ContactanAuthorizedServiceDealer.
8.Thereisincorrectfuelinthefueltank.8.Drainthetankandreplacethefuelwith
thepropertype.
Theenginedoesnotstart,startshard,or
failstokeeprunning.
9.Theoillevelinthecrankcaseislow.9.Addoiltothecrankcase.
1.Theengineloadisexcessive.1.Reducegroundspeed.
2.Theaircleanerisdirty.
2.Cleantheair-cleanerelement.
3.Theoillevelinthecrankcaseislow.3.Addoiltothecrankcase.
4.Thecoolingnsandairpassages
undertheengineblowerhousingare
plugged.
4.Removetheobstructionfromthe
coolingnsandairpassages.
5.Thesparkplug(s)ispitted,fouled,or
thegapisincorrect.
5.Installanew,correctlygappedspark
plug(s).
6.Thefueltankventisblocked.6.ContactanAuthorizedServiceDealer.
7.Thereisdirtinthefuellter.7.Replacethefuellter.
8.Dirt,water,orstalefuelisinthefuel
system.
8.ContactanAuthorizedServiceDealer.
Theenginelosespower.
9.Thereisincorrectfuelinthefueltank.9.Drainthetankandreplacethefuelwith
thepropertype.
1.Thebypassvalvesareopen.
1.Closethetowvalves.
2.Thetractionbeltsareworn,loose,or
broken.
2.ContactanAuthorizedServiceDealer.
3.Thetractionbeltsareoffofthepulleys.3.ContactanAuthorizedServiceDealer.
Themachinedoesnotdrive.
4.Thetransmissionhasfailed.4.ContactanAuthorizedServiceDealer.
53
Problem
PossibleCauseCorrectiveAction
1.Theenginemountingboltsareloose.1.Tightentheenginemountingbolts.
2.Theenginepulley,idlerpulley,orblade
pulleyisloose.
2.Tightentheappropriatepulley.
3.Theenginepulleyisdamaged.
3.ContactanAuthorizedServiceDealer.
4.Thecuttingblade(s)is/arebentor
unbalanced.
4.Installanewcuttingblade(s).
5.Ablademountingboltisloose.5.Tightentheblademountingbolt.
Thereisabnormalvibration.
6.Abladespindleisbent.
6.ContactanAuthorizedServiceDealer.
1.Theblade(s)isnotsharp.1.Sharpentheblade(s).
2.Acuttingblade(s)is/arebent.2.Installanewcuttingblade(s).
3.Themowerisnotlevel.
3.Levelthemowerfromside-to-sideand
front-to-rear.
4.Ananti-scalpwheelisnotsetcorrectly.4.Adjusttheanti-scalpwheelheight.
5.Theundersideofthemowerisdirty.5.Cleantheundersideofthemower.
6.Thetirepressureisincorrect.6.Adjustthetirepressure.
Unevencuttingheight.
7.Abladespindleisbent.
7.ContactanAuthorizedServiceDealer.
1.Thedrivebeltisworn,looseorbroken.1.Installanewdrivebelt.
2.Thedrivebeltisoffofthepulley.
2.Installthedrivebeltandcheckthe
adjustingshaftsandbeltguidesforthe
correctposition.
3.ThePowerT ake-Off(PTO)switchor
PTOclutchisfaulty.
3.ContactanAuthorizedServiceDealer.
Thebladesdonotrotate.
4.Themowerbeltisworn,loose,or
broken.
4.Installanewmowerbelt.
54
Schematics
ElectricalDiagram(Rev.A)
55
Notes:
56
Notes:
57
Notes:
58
InternationalDistributorList
Distributor:
Country:
PhoneNumber:Distributor:
Country:
PhoneNumber:
AgrolancKft
Hungary3627539640
MaquiverS.A.Colombia
5712364079
AsianAmericanIndustrial(AAI)
HongKong85224977804
MaruyamaMfg.Co.Inc.
Japan81332522285
B-RayCorporation
Korea82325512076
Mountelda.s.CzechRepublic
420255704220
BrisaGoodsLLC
Mexico12104952417
Mountelda.s.Slovakia
420255704220
CascoSalesCompany
PuertoRico7877888383
MunditolS.A.
Argentina541148219999
CeresS.A.CostaRica
5062391138
NormaGarden
Russia74954116120
CSSCTurfEquipment(pvt)Ltd.SriLanka
94112746100
OslingerTurfEquipmentSA
Ecuador59342396970
CyrilJohnston&Co.
NorthernIreland442890813121
OyHakoGroundandGardenAb
Finland35898700733
CyrilJohnston&Co.RepublicofIreland
442890813121ParklandProductsLtd.NewZealand6433493760
FatDragon
China
8861080841322
Perfetto
Poland48618208416
FemcoS.A.Guatemala
5024423277
PratoverdeSRL.
Italy390499128128
FIVEMANSNew-T echCo.,LtdChina
86-10-63816136
Prochaska&Cie
Austria4312785100
ForGarderOU
Estonia3723846060
RTCohen2004Ltd.
Israel97298617979
G.Y .K.CompanyLtd.
Japan81726325861Riversa
Spain
34952837500
GeomechanikiofAthensGreece
30109350054
LelyTurfcare
Denmark4566109200
GolfinternationalTurizm
Turkey902163365993
Lely(U.K.)Limited
UnitedKingdom441480226800
HakoGroundandGardenSweden
4635100000
SolvertS.A.S.
France33130817700
HakoGroundandGarden
Norway4722907760
SpyprosStavrinidesLimitedCyprus
35722434131
HayterLimited(U.K.)
UnitedKingdom441279723444
SurgeSystemsIndiaLimited
India911292299901
HydroturfInt.CoDubai
UnitedArabEmirates97143479479T-MarktLogisticsLtd.Hungary3626525500
HydroturfEgyptLLC
Egypt2025194308ToroAustraliaAustralia61395807355
IrrimacPortugal351212388260ToroEuropeNVBelgium3214562960
IrrigationProductsInt'lPvtLtd.India00914424494387ValtechMorocco212537663636
JeanHeybroekb.v.Netherlands31306394611VictusEmakPoland48618238369
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ToroWarrantyCompany(Toro)respectsyourprivacy.Inordertoprocessyourwarrantyclaimandcontactyouintheeventofaproductrecall,weaskyou
tosharecertainpersonalinformationwithus,eitherdirectlyorthroughyourlocalTorocompanyordealer.
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inyourcountry.
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AustralianConsumerLaw
AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToroDealer.
374-0269RevK
TimeCutter
TheToroWarranty
and
TITAN
Mowers
LimitedWarranty(seewarrantyperiodsbelow)
ConditionsandProductsCovered
TheToroCompanyanditsafliate,ToroWarrantyCompany,pursuanttoan
agreementbetweenthem,jointlypromisetorepairtheT oroProductslisted
belowifdefectiveinmaterialsorworkmanship.
Thefollowingtimeperiodsapplyfromthedateofpurchasebytheoriginal
owner:
ProductsWarrantyPeriod
TimeCutterandMXMowers
Residentialuse
2
3years
Engines
1
ResidentialuseKawasaki3years
Kohler3years
Toro3years
TimeCutterandMXMowersCommercialuse30days
Engines
1
Commercialuse
Kawasaki3years
Kohler90days
Toro90days
TITANSWandZSSeriesMowers
ResidentialorCommercialuse
3yearsor300hours
3
Engines
1
Residentialor
Commercialuse
Kawasaki3years
Frame
Lifetime(originalowneronly)
4
TITANMXSeriesMowers
ResidentialorCommercialuse
4yearsor400hours
3
Engines
1
Residentialor
Commercialuse
Kawasaki3years
Frame
Lifetime(originalowneronly)
4
AllMowers
Attachments1year
Battery90daysPartsandLabor
1yearPartsonly
BeltsandTires90days
1
SomeenginesusedonT oroProductsarewarrantedbytheenginemanufacturer.
2
Residentialusemeansuseoftheproductonthesamelotasyourhome.Useatmorethanone
locationisconsideredcommercialuseandthecommercialusewarrantywouldapply.
3
Whicheveroccursrst.
4
LifetimeFrameWarranty-Ifthemainframe,consistingofthepartsweldedtogethertoformthe
tractorstructurethatothercomponentssuchastheenginearesecuredto,cracksorbreaksin
normaluse,itwillberepairedorreplaced,atToro'soption,underwarrantyatnocostforpartsand
labor.Framefailureduetomisuseorabuseandfailureorrepairrequiredduetorustorcorrosion
arenotcovered.
Warrantymaybedeniedifthehourmeterisdisconnected,altered,or
showssignsofbeingtamperedwith.
OwnerResponsibilities
YoumustmaintainyourT oroProductbyfollowingthemaintenance
proceduresdescribedintheOperator'sManual.Suchroutinemaintenance,
whetherperformedbyadealerorbyyou,isatyourexpense.
InstructionsforObtainingWarrantyService
IfyouthinkthatyourT oroProductcontainsadefectinmaterialsor
workmanship,followthisprocedure:
1.ContactanyAuthorizedToroServiceDealertoarrangeserviceat
theirdealership.T olocateadealerconvenienttoyou,accessourweb
siteatwww.Toro.com.Youmayalsocallthenumberslistedinitem#3
tousethe24-hourToroDealerlocatorsystem.
2.Bringtheproductandyourproofofpurchase(salesreceipt)tothe
ServiceDealer.Thedealerwilldiagnosetheproblemanddetermineif
itiscoveredunderwarranty.
3.IfforanyreasonyouaredissatisedwiththeServiceDealer’s
analysisorwiththeassistanceprovided,contactusat:
ToroWarrantyCompany
CustomerCareDepartment,RLCDivision
8111LyndaleAvenueSouth
Bloomington,MN55420-1196
Tollfreeat866-216-6029(U.S.customers)
Tollfreeat866-216-6030(Canadiancustomers)
ItemsandConditionsNotCovered
Thereisnootherexpresswarrantyexceptforspecialemissionsystem
coverageandenginewarrantycoverageonsomeproducts.Thisexpress
warrantydoesnotcoverthefollowing:
Costofregularmaintenanceserviceorparts,suchaslters,fuel,
lubricants,oilchanges,sparkplugs,airltersbladesharpeningorworn
blades,cable/linkageadjustments,orbrakeandclutchadjustments
Componentsfailingduetonormalwear
Anyproductorpartwhichhasbeenalteredormisusedorneglected
orrequiresreplacementorrepairduetoaccidentsorlackofproper
maintenance
Pickupanddeliverycharges
RepairsorattemptedrepairsbyanyoneotherthananAuthorizedT oro
ServiceDealer
Repairsnecessaryduetofailuretofollowrecommendedfuel
procedure(consultOperator'sManualformoredetails)
Removingcontaminantsfromthefuelsystemisnotcovered
Useofoldfuel(morethanonemonthold)orfuelwhichcontains
morethan10%ethanolormorethat15%MTBE
Failuretodrainthefuelsystempriortoanyperiodofnon-use
overonemonth
GeneralConditions
AllrepairscoveredbythesewarrantiesmustbeperformedbyanAuthorized
ToroServiceDealerusingT oroapprovedreplacementparts.
NeitherTheToroCompanynorToroWarrantyCompanyisliablefor
indirect,incidentalorconsequentialdamagesinconnectionwiththe
useoftheToroProductscoveredbythiswarranty,includingany
costorexpenseofprovidingsubstituteequipmentorserviceduring
reasonableperiodsofmalfunctionornon-usependingcompletionof
repairsunderthiswarranty.
Allimpliedwarrantiesofmerchantability(thattheproductistfor
ordinaryuse)andtnessforuse(thattheproductistforaparticular
purpose)arelimitedtothedurationoftheexpresswarranty.
Somestatesdonotallowexclusionsofincidentalorconsequential
damages,orlimitationsonhowlonganimpliedwarrantylasts,sothe
aboveexclusionsandlimitationsmaynotapplytoyou.
Thiswarrantygivesyouspeciclegalrights,andyoumayalsohaveother
rightswhichvaryfromstatetostate.
CountriesOtherthantheUnitedStatesorCanada
ThiswarrantyisnotvalidinMexico.CustomerswhohavepurchasedT oroproductsoutsidetheUnitedStatesorCanadashouldcontacttheirToro
Distributor(Dealer)toobtainguaranteepoliciesforyourcountry,province,orstate.IfforanyreasonyouaredissatisedwithyourDistributor'sserviceor
havedifcultyobtainingguaranteeinformation,contacttheT oroimporter.Ifallotherremediesfail,youmaycontactusatT oroWarrantyCompany.
AustralianConsumerLaw:AustraliancustomerswillnddetailsrelatingtotheAustralianConsumerLaweitherinsidetheboxoratyourlocalToro
Dealer.
374-0258RevF
48

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