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{
STIHL HL 92
Instruction Manual
Original Instruction ManualPrinted on chlorine-free paper
Printing inks contain vegetable oils, paper can be recycled.
© ANDREAS STIHL AG & Co. KG, 2016
0458-518-0121-A. VA1.M16.
0000007404_002_GB
HL 92, HL 92 K
English
1
{
This instruction manual is protected by copyright. All rights reserved, especially the rights to reproduce, translate and process
with electronic systems.
Contents
Dear Customer,
Thank you for choosing a quality
engineered STIHL product.
It has been built using modern
production techniques and
comprehensive quality assurance.
Every effort has been made to ensure
your satisfaction and troublefree use of
the product.
Please contact your dealer or our sales
company if you have any queries
concerning this product.
Your
Dr. Nikolas Stihl
Guide to Using this Manual 2
Safety Precautions and Working
Techniques 2
Using the Unit 8
Approved Power Tool Attachments 10
Assembling the Unit 10
Fuel 12
Fueling 13
Adjusting the Cutter Bar 14
Fitting the Harness 15
Starting / Stopping the Engine 16
Operating Instructions 18
Cleaning the Air Filter 19
Adjusting the Carburetor 19
Spark Plug 20
Lubricating the Gearbox 21
Sharpening Instructions 22
Storing the Machine 22
Inspection and Maintenance by
User 22
Inspections and Maintenance by
Dealer 23
Maintenance and Care 24
Minimize Wear and Avoid Damage 26
Main Parts 27
Specifications 28
Maintenance and Repairs 29
Disposal 29
EC Declaration of Conformity 29
HL 92, HL 92 K
English
2
Pictograms
The meanings of the pictograms
attached to the machine are explained in
this manual.
Depending on the model concerned, the
following pictograms may be attached to
your machine.
Symbols in text
WARNING
Warning where there is a risk of an
accident or personal injury or serious
damage to property.
NOTICE
Caution where there is a risk of
damaging the machine or its individual
components.
Engineering improvements
STIHL's philosophy is to continually
improve all of its products. For this
reason we may modify the design,
engineering and appearance of our
products periodically.
Therefore, some changes, modifications
and improvements may not be covered
in this manual.
Observe all applicable local safety
regulations, standards and ordinances.
If you have not used this type of power
tool before: Have your dealer or other
experienced user show you how it is
operated or attend a special course in its
operation.
Minors should never be allowed to use a
power tool.
Keep bystanders, especially children,
and animals away from the work area.
When the power tool is not in use, shut it
off so that it does not endanger others.
Secure it against unauthorized use.
The user is responsible for avoiding
injury to third parties or damage to their
property.
Guide to Using this Manual
Fuel tank; fuel mixture of
gasoline and engine oil
Operate manual fuel
pump
Filler hole for gear
lubricant
Safety Precautions and
Working Techniques
Because a hedge trim-
mer is a high-speed, fast-
cutting power tool with
very sharp cutting blades
and a long reach, special
safety precautions must
be observed during
operation.
It is important that you
read the instruction man-
ual before first use and
keep it in a safe place for
future reference. Non-
observance of the
instruction manual may
result in serious or even
fatal injury.
HL 92, HL 92 K
English
3
Do not lend or rent your power tool
without the instruction manual. Be sure
than anyone using your power tool
understands the information contained
in this manual.
The use of noise emitting power tools
may be restricted to certain times by
national or local regulations.
To operate the power tool you must be
rested, in good physical condition and
mental health.
If you have any condition that might be
aggravated by strenuous work, check
with your doctor before operating a
power tool.
Persons with pacemakers only: The
ignition system of your power tool
produces an electromagnetic field of a
very low intensity. This field may
interfere with some pacemakers. STIHL
recommends that persons with
pacemakers consult their physician and
the pacemaker manufacturer to reduce
any health risk.
Do not operate the power tool if you are
under the influence of any substance
(drugs, alcohol) which might impair
vision, dexterity or judgment.
Use your hedge trimmer only for cutting
hedges, shrubs, scrub and similar
materials.
It must not be used for any other
purpose because of the increased risk of
accidents and damage to the machine.
Never attempt to modify your power tool
in any way since this may result in
accidents or damage to the machine.
Only use cutting blades and accessories
that are explicitly approved for this
power tool by STIHL or are technically
identical. If you have any questions in
this respect, consult a servicing dealer.
Use only high quality tools and
accessories in order to avoid the risk of
accidents and damage to the machine.
STIHL recommends the use of genuine
STIHL tools and accessories. They are
specifically designed to match the
product and meet your performance
requirements.
Never attempt to modify your machine in
any way since this may increase the risk
of personal injury. STIHL excludes all
liability for personal injury and damage
to property caused while using
unauthorized attachments.
Do not use a pressure washer to clean
your power tool. The solid jet of water
may damage parts of the power tool.
Do not spray the machine with water.
Clothing and Equipment
Wear proper protective clothing and
equipment.
WARNING
Wear hearing protection, e.g. earplugs
or ear muffs.
Wear a safety hard hat with chin strap
where there is a danger of head injuries
from falling objects.
STIHL offers a comprehensive range of
personal protective clothing and
equipment.
Clothing must be sturdy
but allow complete free-
dom of movement. Wear
snug-fitting clothing, an
overall and jacket combi-
nation, do not wear a
work coat.
Avoid clothing that could
get caught on branches
or brush or moving parts
of the machine. Do not
wear a scarf, necktie or
jewelry. Tie up and con-
fine long hair (e.g. with a
hair net, cap, hard hat,
etc.).
Wear steel-toed safety
boots with non-slip soles.
To reduce the risk of eye
injuries, wear close-fit-
ting safety glasses in
accordance with Euro-
pean Standard EN 166.
Make sure the safety
glasses are a comforta-
ble and snug fit.
Wear heavy-duty work
gloves made of durable
material (e.g. leather).
HL 92, HL 92 K
English
4
Transporting the Power Tool
Always shut off the engine.
Always fit the blade guard (scabbard)
before carrying your hedge trimmer
short distances.
On units with a defined transport
position: Move the cutter bar to the
transport position and make sure it is
properly engaged.
Carry the power tool properly balanced
by the drive tube cutting blades behind
you.
To reduce the risk of serious burn
injuries, avoid touching hot parts of the
machine, including the gearbox housing.
Transporting by vehicle: Properly secure
your power tool to prevent turnover, fuel
spillage and damage.
Fueling
Always shut off the engine before
refueling.
Do not fuel a hot engine – fuel may spill
and cause a fire.
Open the fuel cap carefully to allow any
pressure build-up in the tank to release
slowly and avoid fuel spillage.
Fuel your power tool only in well-
ventilated areas. If you spill fuel, wipe
the machine immediately if fuel gets on
your clothing, change immediately.
This reduces the risk of unit vibrations
causing the fuel cap to loosen or come
off and spill quantities of fuel.
To reduce the risk of serious or fatal
burn injuries, check for fuel leakage. If
fuel leakage is found, do not start or run
the engine until leak is fixed.
Before Starting
Check that your power tool is properly
assembled and in good condition refer
to appropriate chapters in the instruction
manual.
Check the fuel system for leaks,
paying special attention to visible
parts such as the tank cap, hose
connections and the manual fuel
pump (on machines so equipped). If
there are any leaks or damage, do
not start the engine – risk of fire.
Have your machine repaired by a
servicing dealer before using it
again.
The stop switch must move freely.
Smooth action of choke knob,
throttle trigger lockout and throttle
trigger – the throttle trigger must
return automatically to the idle
position. The choke knob must
spring back from the g position to
the run position F when the throttle
trigger lockout and throttle trigger
are squeezed.
Check that the spark plug boot is
secure – a loose boot may cause
arcing that could ignite combustible
fumes and cause a fire.
Cutting blades securely mounted
and in good condition (clean, move
freely, not warped), properly
sharpened and thoroughly sprayed
with STIHL resin solvent (lubricant).
On units with adjustable cutter bar:
Make sure the adjuster is properly
engaged in the required position for
starting.
On units with a defined transport
position (cutter bar folded against
drive tube): Never attempt to start
the unit in the transport position.
Never attempt to modify the controls
or safety devices in any way.
Keep the handles dry and clean –
free from oil and dirt – for safe
control of the power tool.
Adjust shoulder strap and handles
to suit your height and reach. See
chapter on "Fitting the Harness".
To reduce the risk of accidents, do not
operate your power tool if it is damaged
or not properly assembled.
If you use a shoulder strap: Practice
removing and putting down the machine
as you would in an emergency. To avoid
damage, do not throw the machine to
the ground when practicing.
Starting the Engine
Start the engine at least 3 meters from
the fueling spot, outdoors only.
Gasoline is an extremely
flammable fuel. Keep
clear of naked flames. Do
not spill any fuel – do not
smoke.
After fueling, tighten
down the fuel tank cap as
securely as possible.
HL 92, HL 92 K
English
5
Place the power tool on firm ground in
an open area. Make sure you have good
balance and secure footing. Hold the
power tool securely. The cutting blades
must be clear of the ground and all other
obstructions because they may begin to
run when the engine starts.
Your power tool is designed to be
operated by one person only. Do not
allow other persons in the work area –
even when starting.
To reduce the risk of injury, avoid
contact with the cutting blades.
Do not drop start the power tool – start
the engine as described in the
instruction manual. Note that the cutting
blades continue to run for a short period
after you let go of the throttle trigger
(flywheel effect).
Check idle speed setting: The cutting
blades must not move when the engine
is idling with the throttle trigger released.
To reduce the risk of fire, keep hot
exhaust gases and hot muffler away
from easily combustible materials (e.g.
wood chips, bark, dry grass, fuel).
Holding and Controlling the Power Tool
Always hold the power tool firmly with
both hands on the handles.
Make sure you have firm and secure
footing and hold the power tool so that
the cutting blades are always away from
your body.
Some versions of the machine can be
carried on a harness to relieve the
weight on the operator's arms.
Models with loop handle
Right hand on control handle, left hand
on loop handle on drive tube, even if you
are left-handed. Wrap fingers and
thumbs firmly around the handles.
Machines with handle hose
Right hand on control handle, left hand
on handle hose on drive tube, even if
you are left-handed. Wrap fingers and
thumbs firmly around the handles.
During Operation
In the event of impending danger or in
an emergency, switch off the engine
immediately – move the stop switch in
the direction of 0.
To reduce the risk of damage to
property, also maintain this distance
from other objects (vehicles, windows).
Watch the cutting blades at all times do
not cut areas of the hedge that you
cannot see.
Be extremely careful when cutting tall
hedges, check the other side of the
hedge before starting work.
Make sure the idle speed setting is
correct. The cutting blades must not run
when the engine is idling with the throttle
trigger released. Check and correct the
idle speed setting regularly. If the cutting
blades still run when the engine is idling,
have your dealer check your machine
and make proper adjustments or repairs.
Note that the cutting blades continue to
run for a short period after you let go of
the throttle trigger – flywheel effect.
Take special care in slippery conditions
(ice, wet ground, snow) – on slopes or
uneven ground.
Clear away fallen branches, scrub and
cuttings.
0000-GXX-1677-A00000-GXX-1678-A0
This power tool is not
insulated against electric
shock. To reduce the risk
of electrocution, keep
well clear of electric
power lines.
To reduce the risk
of injury from mov-
ing blades or falling
cuttings, do not
allow bystanders
within 5 meters of
your own position.
5m (17ft)
HL 92, HL 92 K
English
6
Watch out for obstacles: Roots and tree
stumps which could cause you to trip or
stumble.
Make sure you always have good
balance and secure footing.
When working at heights:
Always use a lift bucket
Never work on a ladder or in a tree
Never work on an insecure support
Never operate your power tool with
one hand
Be particularly alert and cautious when
wearing hearing protection because
your ability to hear warnings (shouts,
alarms, etc.) is restricted.
To reduce the risk of accidents, take a
break in good time to avoid tiredness or
exhaustion.
Work calmly and carefully – in daylight
conditions and only when visibility is
good. Stay alert so as not to endanger
others.
To reduce the risk of serious or fatal
injury from breathing toxic fumes,
ensure proper ventilation when working
in trenches, hollows or other confined
locations.
To reduce the risk of accidents, stop
work immediately in the event of
nausea, headache, visual disturbances
(e.g. reduced field of vision), problems
with hearing, dizziness, deterioration in
ability to concentrate. Apart from other
possibilities, these symptoms may be
caused by an excessively high
concentration of exhaust gases in the
work area.
Operate your power tool so that it
produces a minimum of noise and
emissions – do not run the engine
unnecessarily, accelerate the engine
only when working.
To reduce the risk of fire, do not smoke
while operating or standing near your
power tool. Note that combustible fuel
vapor may escape from the fuel system.
The dusts, vapor and smoke produced
during operation may be dangerous to
health. If the work area is very dusty or
smoky, wear a respirator.
If your power tool is subjected to
unusually high loads for which it was not
designed (e.g. heavy impact or a fall),
always check that it is in good condition
before continuing work – see also
"Before Starting". Check the fuel system
in particular for leaks and make sure the
safety devices are working properly. Do
not continue operating your power tool if
it is damaged. In case of doubt, consult
your servicing dealer.
Do not operate your power tool in the
starting throttle position – engine speed
cannot be controlled in this position.
Inspect the hedge and work area to
avoid damaging the cutting blades:
Remove stones, rocks, pieces of
metal and other solid objects.
When working close to the ground,
make sure that no sand, grit or
stones get between the blades.
Take particular care when cutting
hedges next to or against wire
fences.
To avoid the risk of electrocution, do not
touch electric power lines – never cut
through electric power lines.
Opening the throttle while the blades are
blocked increases the load and reduces
engine speed. The clutch then slips
continuously and this causes
overheating and damage to important
components (e.g. clutch, polymer
housing components) – and this can
increase the risk of injury from the
blades moving while the engine is idling.
Your power tool produces
toxic exhaust fumes as
soon as the engine is
running. These fumes
may be colorless and
odorless and contain
unburned hydrocarbons
and benzol. Never run
the engine indoors or in
poorly ventilated loca-
tions, even if your model
is equipped with a cata-
lytic converter.
The gearbox becomes
hot during operation. To
reduce the risk of burn
injury, do not touch the
gearbox housing.
Do not touch the cutting
blades while the engine is
running. If the cutting
blades become jammed
by an object, switch off
the engine immediately
before attempting to
remove the objectthere
is otherwise a risk of
injury.
HL 92, HL 92 K
English
7
If the hedge is very dusty or dirty, spray
the blades with STIHL resin solvent from
time to time during cutting. This helps
greatly reduce blade friction as well as
the aggressive effects of sap and the
build-up of dirt particles.
Before leaving the power tool
unattended: Shut off the engine.
Check the cutting blades at regular short
intervals during operation or
immediately if there is a noticeable
change in cutting behavior:
Shut off the engine.
Wait until the cutting blades have
come to a complete standstill.
Check condition and tightness, look
for cracks.
Check sharpness.
To reduce the risk of fire, always clean
plant residue, chips, leaves and excess
lubricant off the engine and muffler.
After finishing work
Always clean dust and dirt off the
machine – do not use any grease
solvents for this purpose.
Spray the blades with STIHL resin
solvent. Run the motor briefly to ensure
that the solvent is evenly distributed.
Vibrations
Prolonged use of the power tool may
result in vibration-induced circulation
problems in the hands (whitefinger
disease).
No general recommendation can be
given for the length of usage because it
depends on several factors.
The period of usage is prolonged by:
Hand protection (wearing warm
gloves)
Work breaks
The period of usage is shortened by:
Any personal tendency to suffer
from poor circulation (symptoms:
frequently cold fingers, tingling
sensations).
Low outside temperatures.
The force with which the handles
are held (a tight grip restricts
circulation).
Continual and regular users should
monitor closely the condition of their
hands and fingers. If any of the above
symptoms appear (e.g. tingling
sensation in fingers), seek medical
advice.
Maintenance and Repairs
Service the machine regularly. Do not
attempt any maintenance or repair work
not described in the instruction manual.
Have all other work performed by a
servicing dealer.
STIHL recommends that you have
servicing and repair work carried out
exclusively by an authorized STIHL
servicing dealer. STIHL dealers are
regularly given the opportunity to attend
training courses and are supplied with
the necessary technical information.
Only use high-quality replacement parts
in order to avoid the risk of accidents
and damage to the power tool. If you
have any questions in this respect,
consult a servicing dealer.
STIHL recommends the use of original
STIHL replacement parts. They are
specifically designed to match your
model and meet your performance
requirements.
To reduce the risk of injury, always shut
off the engine before carrying out any
maintenance or repairs or cleaning the
machine. – Exception: Carburetor and
idle speed adjustments.
Do not turn the engine over on the
starter with the spark plug boot or spark
plug removed since there is otherwise a
risk of fire from uncontained sparking.
To reduce the risk of fire, do not service
or store your machine near open flames.
Check the fuel filler cap for leaks at
regular intervals.
Use only a spark plug of the type
approved by STIHL and make sure it is
in good condition – see "Specifications".
Inspect the ignition lead (insulation in
good condition, secure connection).
Check the condition of the muffler.
To reduce the risk of fire and damage to
hearing, do not operate your machine if
the muffler is damaged or missing.
Do not touch a hot muffler since burn
injury will result.
Vibration behavior is influenced by the
condition of the AV elements check the
AV elements at regular intervals.
HL 92, HL 92 K
English
8
Cutting Season
Observe country-specific or municipal
rules and regulations for cutting hedges.
Do not use your hedge trimmer during
rest periods customary in the
neighborhood.
Cutting Sequence
If a radical cut is necessary, cut a little at
a time in several stages.
Use lopping shears to cut out thick
branches first.
Cut the sides of the hedge first, then the
top.
Disposal
Do not throw cuttings into the garbage
can – they can be composted.
Preparations
N Model with adjustable cutter bar:
Set the cutter bar to the straight (0°)
position.
N Remove the blade scabbard.
N Start the engine.
N If you use a harness: Put on the
harness and attach it to the
machine.
Working Techniques
Horizontal Cut (with cutter bar at an
angle)
Cutting close to the ground from a
standing position, e.g. low shrubs.
Swing the cutter bar up and down as you
move along the hedge – use both sides
of the cutting blades, do not rest the
cutter bar on the ground.
WARNING
The K version (HL 92 K) is not approved
for cutting close to the ground.
Vertical Cut (with cutter bar at an angle)
Cutting without standing directly next to
the hedge, e.g. flowerbed between
operator and hedge.
Swing the cutter bar up and down in an
arc as you move along the hedge – use
both sides of the cutting blades.
Using the Unit
388BA029 KN
HL 92, HL 92 K
English
9
Vertical Cut (with straight cutter bar)
Extra long reach without the need for
other aids.
Swing the cutter bar up and down in an
arc as you move along the hedge – use
both sides of the cutting blades.
Overhead Cut (with cutter bar at an
angle)
Hold the hedge trimmer vertically and
swing it in an arc to make maximum use
of its reach.
WARNING
Any working position above head height
is tiring. To minimize the risk of
accidents, work in such positions for
short periods only. Set the adjustable
cutter bar to the most suitable angle so
that the unit can be held in a lower, less
tiring position while still providing
adequate reach.
Horizontal Cut (with straight cutter bar)
Hold the cutter bar at an angle of 0° to
10° as you swing the hedge trimmer
horizontally.
389BA050 KN
HL 92, HL 92 K
English
10
Swing the cutter bar in an arc towards
the outside of the hedge so that the
cuttings are swept to the ground.
Recommendation: Only cut hedges that
are no more than chest height.
The following STIHL attachments may
be mounted to the basic power tool:
Mounting the Loop Handle (HL 92,
HL 94)
Loop handle is required on versions with
long drive tube (HL 92, HL 94).
N Place the clamp (1) in the loop
handle (2) and position them both
against the drive tube (5) between
the carrying ring (3) and handle
hose (4).
N Position the clamp (6) against the
shaft.
N Line up the holes.
N Insert the screws (7) with
washers (8).
N Fit the square nuts (9) and screws.
Approved Power Tool
Attachments
Attachment
1)
Loop handle required on versions
with long drive tube (HL 92, HL 94)
2)
Not approved for versions with
short drive tube (HL 92 K)
3)
Loop handle required
Application
HL 0°, 500 mm
1)
Long reach hedge
trimmer
HL 0°, 600 mm
1)
Long reach hedge
trimmer
HL 145°,
500 mm
1)
Long reach hedge
trimmer
HL 145°,
600 mm
1)
Long reach hedge
trimmer
HT
2)
Pole pruner
BF
2) 3)
Cultivator with pick
tines
SP 10 Special harvester
Assembling the Unit
7
8
2
1
6
7
8
9
9
3
5
4
0000-GXX-1679-A0
5

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