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Read carefully before installation, commissioning and operation
Temperature Difference Controller
TDC 1
Installation and operating instructions
TDC 1
Temperature-Difference-Controller
Content
A.1 EC declaration of conformity 3
A.2 General instructions 3
A.3 Explanation of symbols 3
A.4 Changes to the unit 4
A.5 Warranty and liability 4
B.1 Speci cations 5
B.2 About the controller 6
B.3 Scope of supply 6
B.4 Disposal and pollutants 6
B.5 Hydraulic variants 7
C.1 Wall installation 8
C.2 Electrical connection 9
C.3 Installing the temperature sensors 10
D Terminal connection diagrams 11
E.1 Display and Input 17
E.1 Display and input 17
E.2 Parametrisation 18
E.3 Free commissioning 18
E.4 Menu sequence and menu structure 19
1. Measurement values 20
2. Statistics 21
2.1 Operating hours 21
2.2 Average temperature difference T 21
2.3 Heat output 21
2.4 Graphic overview 21
2.5 Message log 21
2.6 Reset / clear 21
3. Display mode 22
3.1 Schematic 22
3.2 Overview 22
3.3 Alternating 22
3.4 Eco Mode 22
4. Operating modes 23
4.1 Automatic 23
4.2 Manual 23
4.3 Off 23
5. Settings 24
5.1 Tmin S1 24
5.2 Tmax S2 24
5.3 T 25
5.4 Tref 25
5.5 Tref Th2 26
5.6 Thermostat times 26
5.7 Thermostat 2 times 26
5.8 Party Funktion 26
5.9 Energy saving mode 27
5.10 TecoS3 27
5.11 Tmax S3 27
5.12 Hysteresis 27
6. Protective functions 28
6.1 Seizing protection 28
6.2 Frost protection (solar only) 28
6.3 System protection 29
6.4 Collector protection 29
6.4.1 Cooling 30
6.5 Col.- Alarm 30
6.6 Recooling (solar only) 31
6.7 Anti-Legionella 31
7. Special functions 32
7.1 Program selections 32
7.2 Time and Date 32
7.3 Sensor calibration 32
7.4 Commissioning 33
7.5 Factory settings 33
7.6 Expansions 33
7.7 Heat quantity 33
7.7.1 Heat metering 33
7.7. 2 AF type 34
7.7.3 Glycol portion 34
7.7.4 Flow rate 34
7.7.5 ΔT Offset 34
7.8 Start help function (solar only) 34
8. Menu lock 35
9. Service values 36
10. Language 37
Z.1 Malfunctions with error messages 38
Z.2 Replacing the fuse 39
Z.3. Maintenance 39
3
Safety instructions
Danger
Caution
A.1 EC declaration of conformity
By af xing the CE mark to the unit the manufacturer declares that the Temperature-
Difference-Controller TDC 1, herein after referred to as TDC 1, conforms to the follow-
ing relevant safety regulations:
- EC low voltage directive
73/23/EEC, as amended by 93/68/EEC
- EC electromagnetic compatibility directive
89/336/EEC version 92/31/EEC version 93/68/EEC
Conformity has been veri ed and the corresponding documentation and
the EC declaration of conformity are kept on le by the manufacturer.
A.2 General instructions
These installation and operating instructions contain basic instructions and important
information regarding safety, installation, commissioning, maintenance and the optimal
use of the unit. Therefore these instructions must be read completely and understood
by the installation technician/specialist and by the system user before installation, com-
missioning and operation of the unit.
The valid accident prevention regulations, the regulations of the local power utility, the
applicable standards and the installation and operating instruction of the additional
system components must also be observed. The controller does not under any circum-
stances replace any safety devices to be provided by the customer!
Installation, electrical connection, commissioning and maintenance of the unit may
only be carried out by specialists who possess the appropriate training.
For the user: Make sure that the specialist gives you detailed information on the func-
tion and operation of the controller. Always keep these instructions in the vicinity of the
controller.
A.3 Explanation of symbols
Failure to observe these instructions can result in danger to life
from electric voltage.
Danger
Failure to observe these instructions can result in serious damage
to health such as scalding, or even life-threatening injuries.
Caution
Failure to observe these instructions can result in destruction of
the unit or the system, or damage to the environment.
Information which is especially important for the function and
optimal use of the unit and the system.
It is essential that you read this!
4
A.4 Changes to the unit
A.5 Warranty and liability
The controller has been manufactured and tested with regard to high quality
and safety requirements. The unit is subject to the statutory guarantee period
of two years from the date of sale.
The warranty and liability shall not include, however, any injury to persons or
material damage that is attributable to one or more of the following causes:
- Failure to observe these installation and operating instructions
- Improper installation, commissioning, maintenance and operation
- Improperly executed repairs
- Unauthorised structural changes to the unit
- Installation of additional components that have not been tested together with
the unit
- Any damage resulting from continued use of the unit despite an
obvious defect
- Failure to use original spare parts and accessories
- Use of the device for other than its intended purpose
- Operation above or below the limit values listed in the
speci cations
- Force majeure
- Changes, additions to or conversion of the unit are not permitted
without the written permission from the manufacturer
- It is likewise forbidden to install additional components that have not
been tested together with the unit
- If it becomes clear that safe operation of the unit is no longer possible,
for example because of damage to the housing, then turn the controller
off immediately
- Any parts of the unit or accessories that are not in perfect condition
must be exchanged immediately
- Use only original spare parts and accessories from the manufacturer.
- Markings made on the unit at the factory must not be altered,
removed or made illegible
- Only the settings actually described in these instructions may be made
on the controller
Changes to the unit can compromise the safety and function of the
unit or the entire system.nit or the entire system.
Safety instructions
Danger
5
B.1 Speci cations
Electrical speci cations:
Mains voltage 230VAC +/- 10%
Mains frequency 50...60Hz
Power consumption ~ 1.5VA
Switched power
- mechanic relay output R1 460VA for AC1 / 185W for AC3
- mechanic relay output R2 460VA for AC1 / 185W for AC3
Internal fuse 2A slow blow 250V
Protection category IP40
Protection class II
Sensor inputs 3 x Pt1000
Measuring range -40°C - 300°C
Permissible ambient conditions::
Ambient temperature
- for controller operation 0°C...40°C
- for transport/storage 0°C...60°C
Air humidity
- for controller operation max. 85% rel. humidity at 25°C
- for transport/storage no moisture condensation permitted
Other speci cations and dimensions
Housing design 2-part, ABS plastic
Installation methods Wall installation
Overall dimensions 163mm x 110mm x 52mm
Aperture installation
dimensions 157mm x 106mm x 31mm
Display Fully graphical display, 128 x 64 dots
Operation 4 entry keys
Temperature sensors: (may not be included in the scope of supply)
Collector or boiler sensor Pt1000, immersion sensor TT/S2 up to 180°C
Storage tank sensor Pt1000, immersion sensor TT/S2 up to 180°C
Pipe-mounted sensor Pt1000, pipe-mounted sensor TR/S1.5 up to 180°C
Sensor leads 2x0.75mm² extendable up to 30m max.
Temperature resistance table for Pt1000 sensors
°C 0 102030405060708090100
Ω1000 1039 1077 1116 1155 1194 1232 1270 1308 1347 1385
Description of controller
6
B.3 Scope of supply
- Temperature Difference Controller TDC 1
- 2 Screws 3,5x35mm, 2 plugs S6 for wall installation
- 4 strain relief clips with 8 screws, replacement fuse 2A slow blow
- 1 connection clamp for PE terminal block.
- Installation and operating instructions TDC 1
Optionally contained depending on design/order:
- 2-3 Pt1000 temperature sensors and immersion sleeves
Additionally available:
- Pt1000 TemperaturSensor, Tauchhülsen, Überspannungsschutz.
B.4 Disposal and pollutants
The unit conforms to the European RoHS directive 2002/95/EC for the restriction of
the use of certain hazardous substances in electrical and electronic equipment.
Caution
The unit must not under any circumstances be disposed of with ordinary
household refuse. Dispose of the unit only at appropriate collection
points or ship it back to the seller or manufacturer.
B.2 About the controller
The Temperature Difference Controller TDC 1 facilitates ef cient use and function
control of your solar or heating system. The device is impressive most of all for its
functionality and simple, almost self-explanatory operation. For each step in the input
process the individual entry keys are assigned to appropriate functions and explained.
The controller menu contains headwords for the measured values and settings, as well
as help texts or clearly-structured graphics.
The TDC 1 can be used as a temperature difference controller for the various system
variants illustrated and explained under B.5.
Important characteristics of the TDC 1:
- Depiction of graphics and texts in a lighted display
- Simple viewing of the current measurement values
- Analysis and monitoring of the system by means of statistical graphics,etc.
- Extensive setting menus with explanations
- Menu block can be activated to prevent unintentional setting changes
- Resetting to factory settings
Description of controller
7
B.5 Hydraulic variants
Description of controller
Caution
The following illustrations should be viewed only as schematic dia-
grams showing the respective hydraulic systems, and do not claim to
be complete. The controller does not replace safety devices under any
circumstances. Depending on the speci c application, additional system
components and safety components may be mandatory, such as check
valves, non-return valves, safety temperature limiters, scalding protec-
tors, etc., and must therefore be provided.
1Solar with
storage
2Solar with
pool
3Solid fuel boiler
4Storage transfer 5Raising heat circuit 6Thermostat
7T Universal 8Stop valve 9Solar with thermostat
10 Solar + Cooling 2x Thermostat
11
8
Installation
C.1.1
C.1.2
Caution
C.1 Wall installation
Install the controller only in dry areas and under the ambient conditions de-
scribed under B.1 “Speci cations”. Carry out the following steps 1-8.
1. Unscrew cover screw completely
2. Carefully pull upper part of housing
from lower part.
3. Set upper part of housing aside, being
sure not to touch the electronics when
doing so.
4. Hold the lower part of the housing up
to the selected position and mark the 3
mounting holes. Make sure that the wall
surface is as even as possible so that the
housing does not become distorted when
it is screwed on.
5. Using a drill and size 6 bit, drill 3 holes
at the points marked on the wall and push
in the plugs.
6. Insert the upper screw and screw it in
slightly.
7. Fit the upper part of the housing and
insert the other two screws.
8. Align the housing and tighten the three
screws.
9
C.2 Electrical connection
Installation
Danger
Before working on the unit, switch off the power supply and secure
it against being switched on again! Check for the absence of power!
Electrical connections may only be made by a specialist and in
compliance with the applicable regulations.
Do not use the controller if the housing shows visible damage.
Caution
Low-voltage cables such as temperature sensor cables must be routed
separately from mains voltage cables. Feed temperature sensor cables
only into the left-hand side of the unit, and mains voltage cables only
into the right-hand side.
Caution
The customer must provide an all-pole disconnecting device, e.g. a
heating emergency switch.
Caution
The cables being connected to the unit must not be stripped by more
than 55mm, and the cable jacket must reach into the housing just to the
other side of the strain relief.
With hydraulic variant D1 „Solar+storage“ relays R1 and R2 are
switched on simultaneously to allow the connection of another load at
R2.
Caution
10
Installation
1.Select necessary program/hydraulics
(Fig. B5 resp. D.1 - D.11)
2.Open controller as described under C.1.
3.Strip cables by 55mmmax., insert, t the
strain relief devices, strip the last 8-9mm
of the wires (Fig. C.2.1)
4.Open the terminals using a suitable
screwdriver (Fig. C.2.1) and make electri-
cal connections on the controller (s. D.1
- D.11)
5.Re t upper part of housing and fasten
with screw.
6.Switch on mains voltage and place con-
troller in operation.
C.2.1
Installation
C.3 Installing the temperature sensors
The temperature sensor cables must be routed separately from mains voltage
cables, and must not, for example, be routed in the same cable duct!
The controller operates with Pt1000 temperature sensors which are accurate to the
degree, thus ensuring optimal control of system functions.
If desired the sensor cables can be extended to a maximum of 30m using a ca-
ble with a cross-section of at least 0.75mm². Make sure that there is no contact
resistance!
Position the sensor precisely in the area to be measured!
Only use immersion, pipe-mounted or at-mounted sensor suitable for the spe-
ci c area of application with the appropriate permissible temperature range.
Caution
Caution
11
D Terminal connection diagrams
D.1 Solar with storage tank
D.2 Solar with swimming pool
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 collektor
S2 (2x) Sensor 2 Storage
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 collektor
S2 (2x) Sensor 2 pool
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Installation
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
12
D.3 Solid fuel with storage tank
D.4 Raising of heat circuit
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 Solid fuel boiler
S2 (2x) Sensor 2 Storage
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 storage
S2 (2x) Sensor 2 backward ow
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Caution
Actuating direction of valve:
R1 on/valve on = direction
through the storage tank
Installation
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
13
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 storage
S2 (2x) Sensor 2 (optional)
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
When S2 is installed = S1
is switch on sensor and S2
switch off sensor.
Caution
Installation
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 storage
S2 (2x) Sensor 2 storage
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Caution
The heat is transferred from
storage 1 to storage 2
D.5 Storage transfer
D.6 Thermostat
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
14
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 ow
S2 (2x) Sensor 2 storage
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 stop valve phase conductor L
N stop valve neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 control
S2 (2x) Sensor 2 reference
S3 (2x) Sensor 3 (optional)
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 not used
N not used
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal
block!
Brief description of switching
function: The ΔT function sensor 1
> sensor 2 switches the pump to
relay R.
Installation
D.8 Stop valve
D.7 Universal ΔT controller
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
Sensor side
max. 12V
Mains side
230VAC
Danger!
Caution!
Protective functions “Frost
protection”, “System protection”
and “Collector protection” can
not be ativated with this hydraulic
variant.
Caution
15
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 collector
S2 (2x) Sensor 2 storage low
S3 (2x) Sensor 3 storage top
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 Pump cooler L
N Pump cooler N
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal block!
Installation
Sensor side
max. 12V
Caution
Mains side
230VAC
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 collektor
S2 (2x) Sensor 2 storage low
S3 (2x) Sensor 2 storage top
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 Thermostat L
N Thermostat N
L Mains phase conductor L
N Mains neutral conductor N
R1 Pump phase conductor L
N Pump neutral conductor N
The PE protective conductor must be
connected to the PE metal terminal block!
Danger
Sensor side
max. 12V
Caution
Mains side
230VAC
Danger
D.9 Solar + Thermostat
D.10 Solar + cooler
Explanation of cooling function see 6.4.1
16
Low voltage max. 12VAC/DC connection in
the left-hand terminal compartment!
Terminal: Connection for:
S1 (2x) Sensor 1 S1
S2 (2x) Sensor 2 S2
S3 (2x) Sensor 3 S3
The polarity of the sensors is freely
selectable.
Mains voltages 230VAC 50-60Hz
Connection in the right-hand terminal com-
partment!
Terminal: Connection for:
R2 Thermostat 2 L
N Thermostat 2 N
L Mains phase conductor L
N Mains neutral conductor N
R Thermostat 1 L
N Thermostat 1 N
The PE protective conductor must be
connected to the PE metal terminal block!
Installation
Sensor side
max. 12V
Caution
Mains side
230VAC
Danger
D.11 2x thermostat
17
Operation
E.1 Display and Input
Display symbols:
Pump
(rotates in operation)
Valve
(direction of ow black)
Collector
Storage tank
Solid fuel boiler
Swimming pool
Temperature sensor
Thermostat On / Off
Warning / error message
New information available
(1)
(2)
(3)
The display (1), with its extensive text and
graphics mode, is almost self-explanatory,
allowing easy operation of the controller.
The LED (2) lights up green when a relay
is switched on.
The LED (2) lights up red when
operating mode “Off” is set.
The LED (2) ashes slowly red in the
operating mode “Manual.
The LED (2) ashes quickly
red when an error is present.
Entries are made using four keys (3+4),
which are assigned to different functions
depending on the situation. The “esc”
key (3) is used to cancel an entry or to
exit a menu. If applicable there will be a
request for con rmation as to whether the
changes which have been made should
be saved.
The function of each of the other three
keys (4) is shown in the display line di-
rectly above the keys; the right-hand key
is generally has a con rmation and selec-
tion function.
Examples of key functions:
+/- = enlarge/shrink values
/ = scroll menu down/up
yes/no = approve/reject
Info = additional information
Back = to previous screen
ok = con rm selection
Con rm = con rm setting
E.1 Display and input
18
E.2 Parametrisation
E.3 Free commissioning
If you decide not to use the commissioning help, you should make the
necessary settings in the following sequence:
- Menu 10. Language
- Menu 7.2 Time and date
- Menu 7.1 Program selection
- Menu 5. Settings, all values
- Menu 6. Protective functions if adaptations are necessary
- Menu 7. Special functions if additional changes are necessary
Finally, menu 4.2 under operating mode “Manual“ should be used to test the switch
outputs with the consumers connected, and to check the sensor values for plausibility.
Then switch on automatic mode.
vides brief descriptions of each parameter in the display. Pressing the “esc” key takes
you back to the previous value so you can look at the selected setting again or adjust
it if desired. Pressing the “esc“ more than once takes you back step by step to the
selection mode, thus cancelling the commissioning help. Finally, under operating mode
menu 4.2 “Manual” should be used to test the switch outputs with the consumers
connected, and to check the sensor values for plausibility. Then switch on automatic
mode.
The rst time the controller is turned on
and after the language and time are set,
a query appears as to whether you want
to parametrise the controller using the
commissioning help or not. The commis-
sioning help can also be terminated or
called up again at any time in the special
functions menu. The commissioning help
guides you through the necessary basic
settings in the correct order, and pro-
Operation
Caution
Observe the explanations for the the individual parameters on the
following pages, and check whether further settings are necessary
for your application.
Caution
Observe the explanations for the the individual parameters on the
following pages, and check whether further settings are necessary
for your application.
19
E.4 Menu sequence and menu structure
The graphics or overview mode appears
when no key has been pressed for 2 min-
utes, or when the main menu is exited by
pressing “esc“.
Pressing a key in graphics or overview
mode takes you directly to the main menu.
The following menu items are then avail-
able for selection there:
Current temperature values with
explanations
Function control of the system with
operating hours, etc.
Select graphics mode or overview
mode
Automatic mode, manual mode or
switch unit off
Set parameters needed for normal
operation
Solar and frost protection, recooling,
anti-seizing protection
Program selection, sensor calibration,
clock, additional sensor, etc.
Against unintentional setting changes
at critical points
For diagnosis in the event of an
error
Select the menu language
Operation
1. Measurements
5. Settings
2. Statistics
6. Protections
4. Operating Mode
8. Menu lock
10. Language
3. Display mode
7. Special functions
9. Service values
20
Caution
The menu “1. Measurement values”
serves to display the currently measured
temperatures.
The menu is closed by pressing “esc” or
selecting “Exit measurements ”.
Selecting “Details” leads to a brief help
text explaining the measurement values.
Selecting “Overview” or “esc” exits the
Info mode.
If “Error” appears on the display instead of the measurement value,
then there may be a defective or incorrect temperature sensor.
If the cables are too long or the sensors are not placed optimally, the
result may be small deviations in the measurement values. In this case
the display values can be compensated for by making entries on the
controller. Follow the instructions under 7.3.
What measurement values are displayed depends on the selected pro-
gram, the connected sensors and the speci c device design.
Measurement values
1. Measurement values
21
2. Statistics
Caution
The menu “2. Statistics” is used for function
control and long-term monitoring of the sys-
tem.
The menu is closed by pressing “esc” or select-
ing “Exit statistics”.
For analysis of the system data it is essential for the time to be set accurately on
the controller. Please note that the clock does not continue to run if the mains
voltage is interrupted, and must therefore be reset. Improper operation or an
incorrect time may result in data being deleted, recorded incorrectly or overwrit-
ten. The manufacturer accepts no liability for the recorded data!
2.1 Operating hours
Display of operating hours of the solar pump connected to the controller; various time ranges
(day-year) are available.
2.2 Average temperature difference T
Display of the average temperature difference between the reference sensors of the solar
system with the consumer switched on.
2.3 Heat output
Display of the heat output of the system. This menu can only be selected, however, when the
function “Heat quantity” is activated under 7.7.
2.4 Graphic overview
This provides a clearly-organised display of the data listed under 2.1 - 2.3 as a bar graph.
Various time ranges are available for comparison. The two left-hand keys can be used to
page through the data.
2.5 Message log
Display of the last 10 errors occurring in the system with indication of date and time.
2.6 Reset / clear
Resetting and deleting the individual analyses. The function “All statistics” clears all analyses
but not the error messages.
Statistics
22
Menu “3. Display mode” is used to de ne
the controllers display for normal opera-
tion. This display appears whenever two
minutes go by without any key being
pressed. The main menu appears again
when a key is pressed. The menu is
closed by pressing “esc” or selecting “Exit
display mode”.
3.1 Schematic
In graphics mode, the selected hydraulic systems are depicted with the measured
temperatures and operating states of the connected consumers.
3.2 Overview
In overview mode, the measured temperatures and operating states of the connected consum-
ers are depicted in text form.
3.3 Alternating
In alternating mode the schematic mode and then the overview mode are active for 5
seconds at a time.
Display mode
3. Display mode
3.4 Eco Mode
Eco mode switches the backlight of the display off after 2 minutes.
Default: Off
23
4. Operating modes
In menu “4. Operating modes” the con-
troller can either be placed in automatic
mode, switched off, or placed in a manual
operating mode.
The menu is closed by pressing “esc” or
selecting “Exit operating modes”.
4.2 Manual
Automatic mode is the normal operating mode of the controller. Only automatic mode
provides proper controller function taking into account the current temperatures and
the parameters that have been set! After an interruption of the mains voltage the con-
troller automatically returns to the last operating mode selected!
4.1 Automatic
Operating modes
The relay and thus the connected consumer are switched on and off by pressing a
key, with no regard to the current temperatures and the parameters which have been
set. The measured temperatures are also shown to provide an overview and function
control.
4.3 Off
When the operating mode “Off” is activated, all controller functions are
switched off. This can lead, for example, to overheating on the solar
collector or other system components. The measured temperatures
continue to be shown shown to provide an overview.
Caution
Danger
When operating mode “Manual” is activated, the current temperatures
and the selected parameters are no longer considered. There is a dan-
ger of scalding or serious damage to the system. The operating mode
Manual” may only be used by specialists for brief function tests or dur-
ing commissioning!
24
5. Settings
The necessary basic settings required for
the control function are made in menu “5.
Settings”.
5.1 Tmin S1
Enable/start temperature at sensor 1
If this value is exceeded at sensor 1 and the other conditions are also met, then the
controller switches the pump and/or valve on. If the temperature at sensor 1 drops
below this value by 5°C, then the pump and/or valve is switched off again.
Setting range: from 0°C to 99°C / default setting: 20°C
5.2 Tmax S2
Switch-off temperature at sensor 2
If this value is exceeded at sensor 2 and the other conditions are also met, then the
controller switches the pump and/or valve off. If sensor 2 falls below this value again
and the other conditions are also met, then the controller switches the pump and/or
valve on again.
Setting range: from 0°C to 99°C (can be switched off in thermostat systems)
Default setting: 60°C (swimming pool: Default: Off)
Caution
This does not under any circum-
stances replace the safety facilities
to be provided by the customer!
The menu is closed by pressing “esc” or
selecting “Exit settings”.
Settings
Danger
Temperature values which are set too high can lead to scalding or dam-
age to the system. Scalding protection must be provided by the cus-
tomer!
Caution
When using application 3 with solid fuel boiler, at least 60°C should
be set. Consider instructions of boiler manufacturer!
Various settings can be made depending on the selection of hydraulic variant.
The following pages contain generally valid descriptions for the settings.
Caution
25
5.3 T
5.4 Tref
Reference temperature at sensor 1
Heating = 1. value smaller than the 2. value
If the temperature drops below Tref On (1. value) at sensor 1 and the thermostat func-
tion is enabled, (see 5.6), the relay for additional heating is switched on till the tem-
perature reaches Tref Off (2. value).
Cooling = 1. value higher than the 2. value
If the temperature exceeds Tref On (1. value) at sensor 3 and the thermostat function is
enabled (see 5.6), the relay for cooling is switched on till the temperature drops below
Tref Off (2. value).
Settings range:
Tref On: 10°C - 90°C / Default: 50°C
Tref Off: 0°C - 99°C / Default: 60°C
Settings
Switching condition: Temperature difference for relay R:
If the temperature difference T between the reference sensors is exceeded and the
other conditions are also met, then the controller switches the pump/valve on. If the
temperature difference between the reference sensors drops to Toff, then the pump/
valve is switched off again.
Settings range: ΔT 3°C to 20°C / ΔToff 2°C to ΔT minus 1
Default: ΔT 10°C / ΔToff 3°C.
Caution
If the set temperature difference is too small, this may result in inef-
fective operation or frequent clocking (switch-on and switch-off) of the
pump.
The following settings only apply when hydraulic variant 6 (thermostat)
is selected.
Caution
Caution
When sensor S2 is installed, S1 is used as lead for switch on and S2 as
switch off.
26
5.6 Thermostat times
Set the desired periods of time when the thermostat should be active. 2 periods can
be set per day, settings can also be copied to other days. Outside the set times the
thermostat is switched off.
Setting range: from 00:00 to 23:59 /default setting: 06:00 to 22:00
5.8 Party Funktion
With the party function the storage temperature is heated up once to the
reference temperature (TrefS1), disregarding the set thermostat times.
The party mode is enabled by pressing the „esc“-key for 3 seconds in the main menu.
While this mode is active, the system heats up to the reference “Tref Off, unattached
to preset thermostat times. The mode is ended once the required temperature is
reached.
Settings
5.5 Tref Th2
Reference temperature at sensor1 for thermostat 2
Heating = 1. value smaller than the 2. value
If the temperature drops below Tref On (1. value) at sensor 2 and the thermostat func-
tion is enabled, (see 5.7), the relay for additional heating is switched on till the tem-
perature reaches Tref Off (2. value).
Settings range:
Tref (on) 10°C to 90°C / Default: 50 °C
Tref (off) 0°C to 99°C / Default: 60 °C
5.7 Thermostat 2 times
Set the desired periods of time when the thermostat 2 should be active. 2 periods can
be set per day, settings can also be copied to other days. Outside the set times the
thermostat is switched off.
Setting range: from 00:00 to 23:59 /default setting: 06:00 to 22:00
Party function can not be activated via menu, but is switched on by pressing the
“esc”-key for 3 seconds.
During Energy saving mode, Party function heats up to TecoS3
Caution
Caution
27
5.11 Tmax S3
Switch-off temperature at sensor 3
If this value is exceeded at sensor 3 and the other conditions are also met, then the
controller switches the relay off. If sensor 3 falls below this value again and the other
conditions are also met, then the controller switches the relay on again.
Setting range: from 0°C to 99°C
Default setting: 60°C (in systems not using S3: Default Off)
Danger
Temperature values which are set too high can lead to scalding or dam-
age to the system. Scalding protection must be provided by the cus-
tomer!
Settings
5.12 Hysteresis
Hysteresis of thermostat function via S3
Sets the hysteresis for the heating of the storage by thermostat. When Tref S3 at sen-
sor 3 is exceeded by the set hysteresis, additional heating at R2 is switched off.
In Energy saving mode (see 5.9) additional heating runs till TecoS3 + hysteresis is
reached.
Settings range: 2°C to 20°C / Default: 10°C
Hysteresis of the cooling function via S3
Sets the hysteresis for the cooling function of the storage. If the temperature at S3
drops below Tref S3 by this value, cooling at R2 is switched off.
Settings range: 2°C to 20°C / Default: 10°C
5.10 TecoS3
Minimum temperature S3 in Energy saving mode
In the hydraulic variants “Solar+thermostat” and “Sol+therm+valve3”, TecoS3 is the
minimum temperature at S3 for the thermostat in Energy saving mode. If the tempera-
ture drops below this value and the thermostat is enabled (see “thermostat times”), R2
is activated till the temperature reaches TecoS3 + hysteresis (see hysteresis).
Settings range: 0°C to 99°C / Default: 20°C
5.9 Energy saving mode
Energy saving mode for the thermostat function
In energy saving mode the additional heating via R2 is switched on at TecoS3 and
heats up to Teco+hysteresis. When energy saving mode is active, but no solar heat is
available, TsetS3 is used like in normal mode.
Settings range: On, Off/ Default: Off
28
6. Protective functions
Menu “6. Protective functions” can be used
to activate and set various protective func-
tions.
Caution
The menu is closed by pressing “esc” or select-
ing “Exit settings”.
This does not under any circum-
stances replace the safety facilities to
be provided by the customer!
6.1 Seizing protection
If the Seizing protection is activated, then the controller switches the associated pumo
and/or valve on every day at 12:00 or on Sundays at 12:00 for 5 seconds in order to
prevent the pump and/or valve from sticking after an extended stationary period.
Setting range: daily, weekly, off / default value: Off
6.2 Frost protection (solar only)
A two-stage frost protection function can be activated. In stage 1 the controller switch-
es the pump on for 1 minute every hour if the collector temperature drops below the
set value “Frost stage 1”.
If the collector temperature drops further to the set value “Frost stage 2” the control-
ler switches the pump on continuously. If the collector temperature then exceeds the
value “Frost stage 2” by 2°C, the pump switches off again.
Frost protection setting range: on, off / default setting: off
Frost stage 1 setting range: from -25°C to 10°C or off / default setting: 7°C
Frost stage 2 setting range: from -25°C to 8°C / default setting: 5°C
Protective functions
Caution
This function causes energy to be lost via the collector! It is normally not acti-
vated for solar systems with antifreeze. Observe the operating instructions for
the other system components!
29
6.4 Collector protection
6.3 System protection
(solar only)
Collector protection prevents overheating of the collector. The pump is switched on to
transfer heat from the collector to the storage tank.
If “CP Ton” is exceeded at the collector sensor, the pump is switched on until the tem-
perature reaches “CP Toff” or the temperature “CP Tmax storage” is exceeded in the
storage or pool.
Collektor protection settings range: on / off / Voreinstellung: off
CP Ton settings range: 60°C to 150°C / Default: 110°C
CP Toff settings range: 50°C to Ton minus 10°C / Default: 100°C
CP Tmax storagesettings range: 0°C to 140°C / Default: 90°C
(solar only) priority protection
System protection prevents overheating of system components by automatic shutdown
of the solar pump. If “AS Ton” is exceeded at the collector, the pump is switched off.
The pump is activated again when the temperature drops below “AS TOff.
Automatic shutdown - settings range: On / Off / Default: on
AS Ton - settings range: 60 °C to 150 °C / Default: 120 °C
AS Toff - settings range: 50 °C to Ton minus 5 °C / Default: 110 °C
Protective functions
Caution
When system protection is on, the temperature in the idle collector will be very
high, thus the pressure in the system will rise and can damage your system.
Pay close attention to the instructions of the system manufacturer.
Danger
When collector protection is active, the storage or pool is heated well
beyond Tmax S2 (see 5.2) which can result in scalding and system dam-
age.
30
6.5 Col.- Alarm
(solar only)
If this temperature is exceeded at the collector sensor when the solar pump is on a
warning or error message is triggered. A warning message is shown in the display.
Collector alarm settings range: on / off / Default: off
Col. alarm - setting range: 60 °C to 300 °C / Default: 150 °C
Protective functions
Hydraulic variants are selected in menu “7.1 Program selection”
Hydraulic variant cooling:
If „CProt Ton“ is exceeded at S1, the pump at R1 is switched on to cool the collector by
heating up the storage tank.
If the storage tank S2 reaches „CProt Tmax storage“, R1 is switched off.
Once the storage tank at S3 exceeds TsetS3, cooling at R2 is switched on till „TsetS3“-
hysteresis is reached.
6.4.1 Cooling
In hydraulic systems with solar when the recooling function is activated excess energy
from the storage tank is fed back into the collector. This only takes place if the temper-
ature in the storage tank is higher than the value “Recool Tsetpoint” and the collector
is at least 20°C cooler than the storage tank and before the storage tank temperature
has dropped below the value “Recool Tsetpoint.
Recooling settings range: on / off / Default: off
Recooling Tset settings range: 0°C to 99°C / Default: 70°C
Caution
This function causes energy to be lost via the collector! The
recooling should only be activated in exceptional cases.
6.6 Recooling (solar only)
31
Protective functions
6.7 Anti-Legionella
Caution
Danger
Caution
With the “AL function” activated the TDC 3 makes it possible to heat the storage tank
to a higher temperature (AL Tsetpoint S2, provided that the energy source allows
this. Time periods when the AL heat up is attempted are to be setup in the menu
AL times” Once the temperature “AL Tset S2” is reached, the controller will try to
maintain this temperature for the time period set in “AL residence time”. When this is
successful, the time and date is saved and displayed in the menulog “AL heat.
AL Function settings range: on / off / Default: off
AL Tset S2 settings range: 60°C to 99°C / Default: 70°C
AL residence time - settings range: 1 to 60 minutes / Default: 15 minutes
AL heat. (no setting): Displays the date and time of the last successful AL heat up
AL times - settings range: Mo-Su , 0-24h/ Default: daily 3-5h
During the anti-Legionella function the storage tank is heated up
over the set value “Tmax S2, which can lead to scalding and
damage to the system.
This anti-Legionella function does not provide complete protection
against Legionella, because the controller is dependent on suf cient
energy being fed in, and it is not possible to monitor the temperatures in
the entire range of the storage tanks and the connected piping system.
To provide complete protection against Legionella bacteria, it must be
ensured that the temperature is raised to the necessary temperature,
and at the same time there must be water circulation in the storage tank
and piping system by means of other additional energy sources and
control units.
The anti-Legionella function is switched off at delivery.
This function is only relevant for storage tanks where sensor 2 is in-
stalled. Whenever heating-up has been carried out with the anti-Le-
gionella function being switched on, an information message with the
date is shown in the display.
32
7. Special functions
Menu “7. Special functions” is used to set
basic items and expanded functions.
The menu is closed by pressing “esc” or
selecting “Exit special functions”.
7.1 Program selections
The suitable hydraulic variant for the speci c application is selected and set here (see
section D: Hydraulic variants). The associated diagram can be displayed by pressing
“info.
Setting range: 1-5 / default value: 1
Caution
7.2 Time and Date
This menu is used to set the current time and date.
Caution
Normally the program selection is made only once during initial
commissioning by the specialist. Incorrect program selection can lead to
unpredictable errors.
For analysis of the system data it is essential for the time to be set ac-
curately on the controller. Please note that the clock does not continue
to run if the mains voltage is interrupted, and must therefore be reset.
Caution
7.3 Sensor calibration
Deviations in the temperature values displayed, for example due to cables which are to
long or sensors which are not positioned optimally, can be compensated for manually
here. The settings can be made for each individual sensor in steps of 0.5°C.
Offset S1...S3 per setting range: -10°C...+10°C Default: 0°C
Caution
Settings are only necessary in special cases at the time of initial
commissioning by the specialist. Incorrect measurement values
can lead to unpredictable errors.
Other than the time all settings
may only be made by a specialist.
Special functions
33
7.5 Factory settings
All of the settings that have been made can be reset, thus returning the controller to its
delivery state.
Caution
Caution
The entire parametrisation, analyses, etc. of the controller will be lost
irrevocably. The controller must then be commissioned once again.
Keep in mind that the system is not changed, adjustments made in this
menu are only used to calculate the heat volume and should be based
on the actual system. Resulting data is only approximate value for func-
tion control!
7.4 Commissioning
Starting the commissioning help guides you in the correct order through the basic set-
tings necessary for commissioning, and provides brief descriptions of each parameter
in the display. Pressing the “esc” key takes you back to the previous value so you can
look at the selected setting again or adjust it if desired. Pressing the “esc” more than
once takes you back to the selection mode, thus cancelling the commissioning help.
Caution
May only be started by a specialist during commissioning! Observe
the explanations for the the individual parameters in these instructions,
and check whether further settings are necessary for your application.
7.6 Expansions
This menu can only be selected and used if additional options or expansions have
been built into the controller. The associated supplementary installation, mounting and
operation instructions are then included with the speci c expansion.
Special functions
7.7 Heat quantity
7.7.1 Heat metering
A simple heat metering function for basic system control can be activated in this menu.
Additional settings regarding the glycol, the percentage of gylcol and the ow rate of
the system are required. A correction value for the heat metering is also possible by
adjusting the “Offset ΔT”
Activate or deactivate the heat metering function
Settings range: On/off /default setting: Off
34
7.8 Start help function (solar only)
With some solar systems, especially with vacuum tube collectors, it may occur that the
measurement value acquisition at the collector sensor occurs too slowly or too inac-
curately because the sensor is often not at the hottest location. When the start help is
activated the following sequence is carried out:
If the temperature at the collector sensor increases by the value speci ed under
Increase” within one minute, then the solar pump is switched on for the set “Purg-
ing time” so that the medium to be measured can be moved to the collector sensor. If
this still does not result in a normal switch-on condition, then the start help function is
subject to a 5-minute lockout time.
Start help setting range: on, off/default setting: off
Purging time setting range: 2 ... 30 sec./default setting: 5 sec.
Increase setting range:C....10°C/default setting: 3°C/min.
Caution
This function should only be activated by a specialist if problems
arise with acquisition of measurement values. In particular follow
the instructions from the collector manufacturer.
Special functions
Caution
Resulting data is only approximate value for function control!
7.7.2 AF type
Adjust the type of glycol that has been used in the system.
Settings range: Ethylene/Propylene /default setting: Ethylene
7.7.3 Glycol portion
Adjust the percentage of glycol that has been used in the system.
Settings range: 0-60% /default setting: 40%
7.7.4 Flow rate
Adjust the ow rate according to the system.
Settings range: 10-5000 l/h /default setting: 500 l/h
7.7.5 ΔT Offset
Since the calculation of the heat metering is based on the temperature of
the collector and storage where measuring takes place, a possible deviation
from the ow and return temperature can be compensated with this value.
Example: Displayed collector temp. 40° C, measured ow temp. 39° C,
displayed storage temp. 30° C, measured return temp. 31° C means a
setting of -20% (Displayed ΔT 10K, actual ΔT 8K => -20% correction value)
Settings range: -50% to +50% /default settings: 0%
35
Menu “8. Menu lock” can be used to secure
the controller against unintentional changing
of the set values.
The menu is closed by pressing “esc” or select-
ing “Exit menu lock”.
The menus listed below remain completely accessible despite the menu block being
activated, and can be used to make adjustments if necessary:
1. Measurement values
2. Analysis
3. Display mode
7.2. Time&date
8. Menu lock
9. Service values
To lock the other menus, select “Menu lock on”.
To enable the menus again, select “Menu lock off.
Setting range: on, off/default setting: off
Menu lock
8. Menu lock
36
9. Service values
The menu “9. Service values” can be used
for remote diagnosis by a specialist or the
manufacturer in the event of an error, etc.
Caution
Enter the values at the time when
the error occurs e.g. in the table.
The menu can be closed at any time by
pressing “esc”.
Service values
37
Menu “10. Language” can be used to se-
lect the language for the menu guidance.
This is queried automatically during initial
commissioning. The choice of languages
may differ, however, depending on the
device design. Language selection is not
available in every device design!
10. Language
Language
38
Z.1 Malfunctions with error messages
Danger
If the controller detects a malfunction, the
red light ashes and the warning symbol
also appears in the display. If the error
is no longer present, the warning symbol
changes to an info symbol and the red
light no longer ashes. To obtain more de-
tailed information on the error, press the
key under the warning or info symbol.
Do not try to deal with this yourself.
Consult a specialist in the event of
an error!
Malfunctions
Error messages: Notes for the specialist:
Sensor x defective--------------------> Either the sensor, the sensor input at the controller or
the connecting cable is/was defective.
(Resistance table on page 5)
Collector alarm -----------------------> The collector has fallen/fell below the temperature set
under menu 6.3.1.
Night circulation ----------------------> The solar pump is/was in operation between 23:00
and 04:00. (Exception see 6.6)
Restart----------------------------------> The controller was restarted, for example due to a
power failure. Check the date&time!
Time&date-----------------------------> Is shown after a mains failure because the time&date
have to be checked, and reset if necessary.
Info and warnings
39
Danger
Danger
If the mains voltage is switched on and
the controller still does not function or
display anything, then the internal device
fuse may be defective. In that case, open
the device as described under 3.1, remove
the old fuse and check it. Exchange the
defective fuse for a new one, locate the
external source of the error (e.g. pump)
and exchange it. Then rst recommission
the controller and check the function of
the switch outputs in manual mode as
described under 4.2.
Repairs and maintenance may only be performed by a specialist. Before
working on the unit, switch off the power supply and secure it against
being switched on again! Check for the absence of power!
Only use the supplied spare fuse or a fuse of the same design with the
following speci cations: T2A 250V
Fuse
Z.2 Replacing the fuse
Fuse
Z.2.1
Caution
In the course of the general annual maintenance of your heating system you
should also have the functions of the controller checked by a specialist and
have the settings optimised if necessary.
Z.3. Maintenance
Performing maintenance:
- Check the date and time (see 7.2)
- Assess/check plausibility of analyses (see 2.4)
- Check the error memory (see 2.5)
- Verify/check plausibility of the current measurement values (see 1.)
- Check the switch outputs/consumers in manual mode (see 4.2)
- If necessary: Optimise the parameter settings
40
Notes:
Hydraulic variant set:
Commissioned on:
Commissioned by:
Final declaration:
Although these instructions have been created with the greatest possible care, the
possibility of incorrect or incomplete information cannot be excluded. Subject as a
basic principle to errors and technical changes.
TDC1-ST_Englisch123012
Manufacturer:
SOREL GmbH Mikroelektronik
Jahnstr. 36
D - 45549 Sprockhövel
Tel. +49 (0)2339 6024
Fax +49 (0)2339 6025
www.sorel.de info@sorel.de
Your specialist dealer:
SOREL
3

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