Handleiding Rika Roco Multiair (pagina 21 van 24) (Engels)

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Operating Manual

ROCO MULTI AIR

TABLE OF CONTENT

1. PREFACE 3

Explanations to symbols ��3

Spare part overview exploded diagram ��4

Spare part overview article numbers ��6

Dimensions ��7

Amount of fuel ��7

Technical data ��7

Packaging ��7

Electrical connection ��7

2. IMPORTANT INFORMATION 8

General warning and safety information ��8

First heating��8

Safety distances ��8

Prior to set up ��9

e correct chimney connection ��9

3. BRIEF INFORMATION ON FUEL - PELLETS 10

What are pellets? ��10

Wood pellet speciﬁcation according to ENplus – A1 ��10

Pellet container reﬁlling during operation ��10

Pellet storage ��10

4. TECHNOLOGY AND SAFETY FUNCTIONS 11

Operating comfort �� 11

Top eﬃciency - lowest emissions �� 11

Pressure monitoring �� 11

Low-temperature shutdown ��11

Electrical excess current protection ��11

Automatic cleaning cycle �� 11

Component monitoring ��11

Auger motor monitoring ��11

Power failure (during heating) ��11

Power failure (during the initial stage)��11

5. INSTALLING THE STOVE 12

General information ��12

Connection to the chimney ��12

Connecting to a steel chimney ��12

Combustion air ��12

Feeding in external combustion air ��12

Convection air conduction��13

6. ASSEMBLY/DISMANTLING STONE AND OPTIONS 14

Dismantling top stone ��14

Dismantling bottom stone ��15

7. COMFORT OPTIONS 16

Room sensor, Radio room sensor �� 16

GSM Control ��16

Interface for various options ��16

External room thermostat ��16

External connection cable bridge �� 16

Option ﬁrenet ��16

1. PREFACE

Explanations to symbols

...Important

note #8

...Hex #8

...Allen key #5

...Allen key #3

...Useful

tip #10

...Hex #10 ...Manually

#15

...Open ended

wrench #15

8. MAINTENANCE 17

Open the combustion chamber door ��17

Cleaning of the burn pot - daily ��17

Cleaning the ﬂame temperature sensor ��17

Empty the ash drawer ��17

Cleaning the door glass ��17

Cleaning painted surfaces ��17

9. CLEANING 18

Cleaning the convection air openings ��18

Combustion air - intake ��18

Cleaning the pellet container �� 18

Bearings �� 18

Checking door seal ��18

Cleaning the ﬂue pipes ��18

Cleaning ﬂue pipes ��19

10. PROBLEMS - POSSIBLE SOLUTIONS 20

Problem 1 ��20

Problem 2 ��20

Problem 3 ��20

11. INSTRUCTIONS FOR COMMISSIONING PROTOCOL 21

12. WARRANT Y 23

Spare part overview exploded diagram

44 30

38 35

46 28

49 50 53

51 52 54 55 58

56 57 59 60

73 72

91 89

Spare part overview article numbers

Nr. Art.Nr. Description

1 Z34847 Combustion chamber

door black

2 N112551 Round sealing strip grey

D11

3 N103693 Flat seal black 8x2

4 Z34877 Door glass (ceramic

glass)

5 Z34855 Hinge plate

6 N103964 Hexagonal screw

7 *1 Z30550 Hinge

7 *2 Z34441 Hinge

8 *1 N108656 Hexagonal nut M08

8 *2 N105179 Hexagonal nut M10

9 L00475 Glass holder

10 N111799 Hexagonal screw

M05x08

11 L02221 Stop angle

12 N111990 Hexagon socket

13 L02217 Stopper holder

14 Z34854 Hinge shaft

15 N110501 Circlips

16 N111950 Hexagonal screw

M05x10

17 N100170 Washer

18 L02220 Lock tongue

19 Z34857 Locking bolt

20 L02216 Closure ﬂap

21 L02219 Holder plate

22 N111856 Hexagonal countersunk

screw M04x12

23 N111882 Grub screw

24 N112047 Hexagon socket screw

M08x35

25 Z34846 Cover

26 N103066 Round sealing strip

black D06

27 Z35062 Spacer

28 N100485 Round sealing strip

black D12

29 *3 Z34872 Bafﬂe 2

29 *4 Z36343 Bafﬂe plate 2

30 Z35095 Bafﬂe plate 1

31 Z36574 Cast rear panel

32 Z36594 Firebrick lining rear right

33 Z36592 Firebrick lining front

right

34 N103066 Round sealing strip

black D06

35 B16310 Fire trough holder

36 N111846 Hexagon socket 06x12

37 L02215 Ash drawer

38 N111959 Square nut M05

39 N103693 Flat seal black 8x2

40 *1 Z35059 Cleaning cover

40 *2 B17282 Cleaning cover assy

41 Z35096 Pressure Pipe

42 N100141 Hexagonal nut M05

43 Z35060 Fire trough

44 Z36593 Firebrick lining front left

45 Z36595 Firebrick lining rear left

46 B16053 Sensor tube

47 L01445 Switch spacer

Nr. Art.Nr. Description

48 N111733 Solenoid switch bottom

part

49 N111842 Hexagon socket

M03x10

50 N111732 Magnetic switch top

part

51 L01502 Lock washer

52 N110461 Double ball catch

53 L01446 Lock washer

54 LB00543 Lid metallic

LB00542 Lid black

55 L02243 Hinge lid

56 Z34854 Hinge shaft

57 N110501 Circlips

58 L02244 Hinge stove

59 LB00545 Convection cover

metallic

LB00544 Convection cover black

60 B17879 Rear wall metallic

B17878 Rear wall black

62 B17231 Telescopic rail top

63 N111645 Spring plug

64 Z35098 Latching bolt

65 N111983 Carriage bolt M06x20

66 Z35237 Cover panel

67 LB00549 Right side panel metallic

LB00548 Right side panel black

68 N111730 Grommet

69 *5 N111695 Height adjustment

screw

69 *6 N112490 Levelling screw black

70 L02274 Cocer rear wall metallic

L02272 Cover rear wall black

71 B17232 Telescopic rail bottom

72 B17016 Stone holder

B17390 Stone retainer assy

73 Z34879 Soapstone bottom

Z35205 Stone bottom white

Z35203 Sandstone bottom

74 B17020 Decorative sliding door

75 LB00547 Left side panel metallic

LB00546 Left side panel black

76 N111982 Hexagonal screw

M06x18

77 Z34880 Soapstone top

Z35204 Stone top white

Z35202 Sandstone top

78 N111731 Container seal

79 Z35108 Combustion fan cover

80 B16114 Temperature sensor

81 Z35183 Friction bearing Di10

82 B12301 Auger

83 B17014 Ceramic ignition

84 N111058 Setscrew with pin

85 B16155 Induced draft fan

housing

86 N105627 Self-tapping screw

87 N111581 Induced draft fan motor

88 *7 Z35182 Friction bearing Di16

89 Z11915 Lock ring conveyer

screw

90 N112102 Differential pressure

switch

Nr. Art.Nr. Description

91 N112030 Screw motor, stepless

92 B16561 Mainboard USB11

93 N111604 Fuse 2,5 A

94 N111989 USB cable

95 B16030 Add. board motor

96 L01495 Cover

97 B16574 Touch-display plug-in

98 N112000 Convection fan motor

99 N112017 Key

B17023 Wiring harness

N111551 Silicon hose

L00797 Motor plate

Z35018 Cable for touch-screen

1,25 m

Z36454 Protective plate

*8 B18056 Combustion chamber

kit

*1 till serial number

1320321

*2 from serial number

1320322

*3 till serial number

1354806

*4 from serialnr.: 1354807

*5 till serial number

1350547

*6 from serial number

1350548

up to serial number

1331613 the motor

plate (L00797) must

be supplied as a spare

part when replacing the

plastic bearing Di16

(Z35182).

*8 till serial number

1377003

Note: Please consider the powdercoated parts can diﬀer slightly in colour and colour eﬀects though they are elaborated in high quality.

Dimensions

K-S

K-H

R-S

R-H

F-S

F-H

R-

F-

K-

~43cm

Dimensions

Height [mm] 1138

Width [mm] 773

Corpus depth [mm] 389

Weight

Weight without shell [kg] 200

Weight with shell [kg] 230

Flue pipe connection

R - Ø flue pipe outlet [mm] 100

RO - H original angle pipe connection height [cm] -

RO - T1 original angle pipe total depth [cm] -

RO - T2 original angle pipe distance to rear wall [cm] -

RO - T3 deapth from rear wall to middle of flue

pipe [cm] -

RO - S original angle pipe side distance [cm] -

R - H rear connection height [cm] 21

R - S rear connection side distance [cm] 32

Fresh air connection

F - Ø diameter [mm] 50

F - H connection height [cm] 10

F - S side distance [cm] 21

F - H (*) connection height [cm] 34(*)

F - S (*) side distance [cm] 28(*)

till serial number (*) 1324556

Convection air connection

K - Ø diameter [mm] 100

K - H connection height [cm] 104

K - S side distance [cm] 44

Amount of fuel

Nominal load Part load

Amount of fuel ~1,9kg* ~0,6kg*

Burn time at full pellet

hopper ca. 17h ca. 41h

*Practical values may vary depending on pellet quality.

Note

Pellet consumption depends on the size of the pellets. The larger the pellet,

the slower the feed and vice versa.

Technical data

Heating power range [kW] 2,5 - 8

Room heating capacity (depending on house

insulation) [m³] 50 - 220

Fuel consumption [kg/h] till 1,9

Pellet container capacity* [l/kg] 49/~32

Electric supply [V]/[Hz] 230/50

Average electrical input [W] ~ 20

Fuse [A] 2,5 AT

Efﬁciency [%] 90,4

CO2 [%] 13,3

CO-emission on 13% OO [mg/mN3] 118,5

Dust emission [mg/mN3] 15,5

Exhaust [g/s] 4,8

Exhaust temperature [°C] 197,8

Chimney draft requirement [Pa] 3

*e capacity in kg may deviate due to diﬀerent pellet bulk densities.

The owner of small ﬁring systems or the person authorised for the small

ﬁring system is to keep the technical documentation and is to submit it to the

authorities or the chimney sweep on request.

Note

Please observe the national and European standards as well as local

regulations concerning the installation and operation of ﬁring installations!

Packaging

Your ﬁrst impression is important to us!

The packaging of your new stove provides excellent protection against damage.

However damage to the stove and accessories may still occur during transport.

Note

Therefore please check your stove on receipt for damage and completeness!

Report any deﬁciencies to your dealer immediately! Pay particular attention

during unpacking that the stone panels remain intact. Scratches to the

material can easily occur. Stone panels are excluded from the warrant.

The packaging of your new stove is environmentally neutral to a great extent.

Tip

The wood used in the packaging has not been surface treated and may

therefore be burnt in your woodburning stove (not in al pellet stove). The

cardboard and ﬁlm (PE) can be disposed of via the municipal waste collection

for recycling.

Electrical connection

The stove is supplied with an approx. 2m long connecting cable with a Euro-

plug. This cable is to be connected to a 230Volt/50Hz socket. The average

electrical power consumption is some 20 Watt in heating operation and approx.

150 Watt during automatic ignition. The connection cable must be laid in a way

that there is no contact to any sharp edges or hot surfaces of the stove.

2. IMPORTANT INFORMATION

General warning and safety information

Observance of the introductory general warning information is imperative.

QRead the entire manual thoroughly before installing and putting the stove into

service. Observe the national provisions and laws as well as the regulations

and rules applicable locally.

QRIKA stoves should only be installed in rooms with normal humidity (dry

areas according to VDE 0100 Part 200). The furnaces are not splash water

protected and may not be installed in wet areas.

QOnly approved transport equipment with sufﬁcient load carrying capacity

may be used with your heating appliance.

QYour heating appliance is not suitable for use as a ladder or stationary

scaffolding.

QThe burning of fuel releases heat energy that lead to extensive heating of

the stove surfaces, doors, door and operating handles, glass, ﬂue pipes

and possibly the front wall. Refrain from touching these parts without

appropriate protective clothing or equipment e.g. heat-resistant gloves or

means of operation (operating handle).

QMake your children aware of this particular danger and keep them away from

the stove during heating.

QOnly burn approved heating materials.

QThe combustion or introduction of highly ﬂammable or explosive materials

such as empty spray cans etc. in the combustion chamber and storing them

near the stove is strictly prohibited due to the danger of explosion.

QNo light or inﬂammable clothing is to be worn when post-heating.

QUse the heat-resistant gloves supplied to open the doors of your stove.

QMake sure that no embers fall out of the combustion chamber onto

inﬂammable material.

QPlacing non-heat resistant objects on the stove or near it is prohibited.

QDo not place clothing on the stove to dry.

QLaundry racks etc. must be placed at a sufﬁcient distance to the stove –

ACUTE DANGER OF FIRE!

QWhen your stove is burning, the use of highly inﬂammable and explosive

materials in the same or adjacent rooms is prohibited.

QIf the stove is heated in continuous operation, the cleaning intervals are

shorter. Increased wear, especially of the thermally stressed parts, is the

result. Please therefore strictly follow the requirements for cleaning and

maintenance!

Note

Waste and liquids may not be burnt in the stove!

Note

To prevent your stove from overheating of the internal components,

do never cover the convection ﬁns!

Note

CAUTION when ﬁlling the pellet container. The opening of the pellet container

is sufﬁciently dimensioned to ensure easy ﬁlling. Take great care that no

pellets drop to the convection ﬁns and the hot stove body. This can cause a

lot of smoke.

Tip

Therefore we recommend reﬁlling the pellet container at a cold stove.

Note

Your stove will expand and contract during the heating and cooling phase.

This can sometimes lead to slight bending or cracking noises. This is normal

and is no reason for a complaint.

First heating

The stove body, just as various steel parts, cast iron parts and the ﬂue pipes

are painted with a heat resistant paint. During the ﬁrst heating the paint dries

out completely. This may cause a slight smell. Touching or cleaning the painted

surfaces during the curing should be avoided. The hardening of the paint is

ﬁnished after the ﬁrst heating with high power.

Safety distances

Note

1. To non-combustible objects

a > 40 cm, b > 10 cm

2. To combustible objects and reinforced concrete load-bearing walls

a > 80 cm, b > 10 cm

3. to open the sliding door

b > 43cm

Tip

Please observe a minimum distance of 20 cm behind and sideways the stove

for maintenance.

Prior to set up

Floor bearing capacity

Ensure that the substructure is capable of bearing the weight of the stove prior

to set-up.

Note

No modiﬁcations may be made to the ﬁring installation. This also leads to loss

of warranty and guarantee.

Floor protection

A base is recommended (glass, sheet steel or ceramic) if the ﬂoor is combustible

(wood, carpet, etc.). Please observe the respective local regulations and rules.

Flue pipe connection

QFlue pipes pose a particular source of hazard regarding gas leaks and

ﬁre. Get the advice of an authorised specialist company for the layout and

assembly.

QPlease observe the corresponding installation guidelines for walls panelled

with wood when connecting your ﬂue pipes to the stove,

QObserve the formation of ﬂue gas (atmospheric inversion) and draughts

when the weather is unfavourable.

QInfeed of too little combustion air can lead to smoke in the rooms or to ﬂue

gas leaks. Hazardous deposits in the stove and chimney may also occur.

QIf ﬂue gas escapes, let the ﬁre burn out and check whether all the air inlet

openings are free and the ﬂue gas pipes and the stove pipe are clean. If in

doubt notify the master chimney sweep since draught malfunctions may be

connected to your chimney.

The correct chimney connection

There are several ways to connect your stove to the chimney, eg:

1) wind break, 2) chimney, 3) inspection opening

For the selection of the connection and to ensure a proper connection between

the stove and chimney, please read the guide „INSTALLING THE STOVE“ or ask

your local chimney sweep.

Stoves type 1 (BA 1):

QSuitable for multiple occupancy. (Note the different country regulations.)

QThese may only be operated with the combustion chamber door closed.

QThe combustion chamber door is to be kept closed when the stove is not

in operation.

QFouling of the chimney i.e. deposits of highly inﬂammable materials such as

soot and tar and subsequently ﬁre in the chimney may occur if the chimney

is miscalculated and dimensioned wrong.

QIf this occurs, disconnect the mains plug. Phone the ﬁre brigade and get

yourself and other residents out of harm’s way.

Note

Your pellet stove has been tested as a room-air independent stove according

to EN14785. It can be operated room air dependent or room air independent.

ROOM-AIR INDEPENDENT OPERATION:

The stove is certiﬁcated for type FC52x / FC62x of the approval principles for

the inspection and evaluation of ambient air independent ﬁreplaces speciﬁed

by the Deutsches Institut für Bautechnik (DIBT) (German Institute for Building

Technology). Thanks to an air-tight conﬁguration of the air supply line and ﬂue

pipes the stove may be operated in air-tight rooms and in rooms with room-air

installations (e.g. controlled ventilation and venting systems, extractors etc.).

ROOM-AIR DEPENDENT OPERATION:

In combination with room-air installations (e.g. controlled ventilation and

venting systems (extractors etc.) it must be ensured that the stove and

the room air system are monitored and safeguarded mutually (e.g. via

a differential pressure controller). The combustion air infeed of approx.

20 m3/h must be ensured.

Please observe the respective local regulations and rules in consultation with

your master chimney sweep. For changes after the printing of this manual, we

can not assume any liability. We reserve the right to change without notice.

3. BRIEF INFORMATION ON FUEL - PELLETS

What are pellets?

Wood pellets are a standardised fuel. Every manufacturer must adhere to certain

conditions in order to enable ﬂawless, energy-efﬁcient heating. Pellets are made

from wooden waste, from sawmills and planning workshops, as well as from

residue from forestry operations. These “starting products” are crushed, dried,

and pressed into Pellet “Fuel” without any bonding agent.

ENplus – Pellets

This ENplus standard sets benchmarks in the European pellet market. The

traceability of pellets is ensured thanks to the use of identiﬁcation numbers.

The pellet manufacturers’ production facilities and manufacturing processes

are reviewed every year. A quality assurance system ensures the pellets comply

with the requirements of the new standard and that the conditions for trouble-

free heating are guaranteed

Wood pellet specification according to ENplus –

Parameter Measure ENplus-A1

diameter mm 6 (±1)2)

length mm 3,15 bis 403)

buld density kg/m3 ≥600

caloriﬁc value MJ/kg ≥16,5

water content Ma.-% ≤10

ﬁne fraction (<3,15mm) Ma.-% ≤ 1

mechanical rigidity Ma.-% ≥97,54)

ash content Ma.-%1) ≤0,7

ash softening temperature (DT) °C ≥1200

chlorine content Ma.-% 1) ≤0,02

sulphur content Ma.-% 1) ≤0,03

nitrogen content Ma.-% 1) ≤0,3

copper content mg/kg 1) ≤10

chrome content mg/kg 1) ≤10

arsenic content mg/kg 1) ≤1

cadmium content mg/kg 1) ≤0,5

mercury content mg/kg 1) ≤0,1

lead content mg/kg 1) ≤10

nickel content mg/kg 1) ≤10

zinc content mg/kg 1) ≤100

1) in an anhydrous state

2) diameter must be speciﬁed

3) a maximum of 1% of the pellets may be longer than 40 mm,

max. length is 45 mm

4) the limit value of ≥97,7 Ma.-% applies when conducting measurements with a

lignotester (internal control)

Your pellet stove is only approved for the burning of pellets of tested quality.

Please ask your pellet stove dealer for tested fuel and a list of monitored fuel

manufacturers.

Note

Only burn pellets that have been inspected according to ENplus-A1. Using

poor quality or prohibited pellet fuel will have a negative effect on the function

of your pellet stove and can also lead to the warranty becoming null and void,

as well as the product liability connected with this.

Note

Burning straw, maize, woodchips etc. is not permitted! Observe waste

incineration legislation! Non-observance of these regulations makes void all

warranty and guarantee claims and may impair the safety of the unit!

Pellet container refilling during operation

Note

CAUTION when ﬁlling! Avoid direct contact between the plastic bag and the

hot stove. Immediately remove all pellets that have fallen on the hot stove or

next to the container!

We recommend always having a suitable amount of pellets in the container

to prevent the ﬁre from extinguishing due to a lack of fuel. Check the level

frequently. However the container lid should be kept closed, except during

ﬁlling.

If you reﬁll the container during operation (open the container lid), the fan will

speed up and the pellet auger will stop; operation will only be continued once

the container lid is closed again (see WARNING AND ERROR MESSAGES)

Pellet container capacity (see Technical Data).

Pellet storage

In order to guarantee problem free burning of the wooden pellets, it is imperative

necessary to store the fuel as dry as possible and free from impurities.

Pellets should not be kept in sacks outdoors or stored in a manner where

they are exposed to the environment. This can lead to blockages in the screw

conveyor.

Note

“Screw stoppers” are excluded from the warranty.

|21

11. INSTRUCTIONS FOR COMMISSIONING PROTOCOL

FOR PELLET AND COMBI STOVES

The commissioning protocol is to be treated as a documents and serves as

the basis for the warranty and guarantee terms. It is to be completed entirely,

in particular the stove data and addresses, the work to be performed is to be

ticked off after completion. The signatories conﬁrm with their signatures that all

the items on the list have been concluded properly.

Note

Please return 1 completed protocol for putting into service to

RIKA Innovative Ofentechnik GmbH, Müllerviertel 20, 4563 Micheldorf, Austria.

Electrical periphery

It is important that the connection socket in the electrical periphery is earthed.

The operability of any room thermostat present must be checked. The execution

of commands is to be established by phoning in the case of a GSM modem.

Exhaust gas system

The exhaust line, stove and combustion air inlet are part of the combustion

system as a whole; therefore the correct execution must also be checked.

The plug connections should be tight in general since the system works with

excess pressure. The exhaust tube has a diameter of 100mm for pellet stove,

and of 150 mm for the combi stove, which is sufﬁcient for short distances. In

the case of several changes in direction, the resistance of the exhaust system

can increase with the ﬂue to such an extent that the combustion quality suffers

and/or noise arises from the greater ﬂow speed. Correct determination of the

chimney draught can only be performed at nominal thermal output and serves

to evaluate the chimney. If the draught is more than 15 Pa, then a draught

limiter should be installed.

Stove functions

These are the basic stove functions that are to be checked and ticked off. The

stove is ready for operation if these functions are ensured.

Operator instruction

This is one of the most important points in the putting into operation. It is very

important that the operator understands the stove properly and is prepared to

assume responsibility for the basic tasks required for operational safety.

In particular the connection between special features of a biomass heating

system and his obligations as well as the warranty and guarantee terms must

be explained. e.g. non-tested pellets and screw blockers, lack of cleaning or

maintenance and stove malfunctions. Thorough instruction can prevent many

complaints.

Stove functions

Explanation of the processes in the stove during ignition, normal operation,

cleaning phase etc.

Control

Explain operator’s possibilities to intervene, empty pellet container, room

thermostat, GSM modem, functions and settings, program times if necessary.

Operating instructions: Handover and reference to the content to the following

points, is a document.

Warranty terms

Difference between warranty (statutory) and guarantee (voluntary), terms of

guarantee, determination of wearing parts, reference to pellet quality to be

used and the consequences of poor quality.

Cleaning instructions

Ash and dust occurs with a biomass heating unit. The ﬁre trough is to be

cleaned regularly with regular heating operation (in the case of pellet operation,

the drilled air holes in particular must be free of residues). The ash drawer is

to be emptied regularly. The ﬂue gas pipes are to be cleaned once or twice in

the heating season depending on stove type; by a specialist company is best.

Maintenance

Note

We recommend at least once a year to have all maintenance carried out by

your RIKA dealer.

Combustion

All doors must close tightly to prevent intake of false air.

Rika Roco Multiair Handleiding

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