Handleiding REMKO PGT 60E (pagina 6 van 28) (Engels)

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REMKO QUALITY WITH SYSTEMS

Air-Conditioning | Heating | New Energies

Telephone +49 (0) 5232 606-0

Telefax +49 (0) 5232 606-260

E-mail info@remko.de

URL www.remko.de

REMKO GmbH & Co. KG

Klima- und Wärmetechnik

Im Seelenkamp 12

32791 Lage

Hotline within Germany

+49 (0) 5232 6 06-0

Hotline International

+49 (0) 5232 606-130

We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!

Operating and

installation instruction

This product is not suitable as a main heater.

Edition EN - Q09 Read the instructions prior to performing any task!

PGT 30 (E), PGT 60 (E), PGT 100 (E)

REMKO PGT (E) series

Propane gas heating systems

Contents

Carefully read this operating manual

prior to commissioning/using the units!

This operating manual is a translation of the German original.

These instructions are an integral part of the unit and must always be

kept in the vicinity of the installation location or on the unit itself.

Subject to modiﬁcations; no liability accepted for errors or misprints!

Safety notes 4

Intended use 5

Customer service and guarantee 5

Environmental protection and recycling 5

Unit description

Installation instructions 7

Gas connection 8-10

Commissioning 10-12

Shutdown 12

Care and maintenance 12-13

Troubleshooting 14-15

Electrical wiring diagram PGT 30/60

Electrical wiring diagram PGT 100 17

Exploded view of PGT 30

Spare parts list for PGT 30 19

Exploded view of PGT 60 20

Spare parts list for PGT 60

Exploded view of PGT 100 22

Spare parts list for PGT 100 23

Maintenance protocol

Technical data

25-26

REMKO PGT (E) series

Safety notes

Always observe the respective local building code and ﬁre prevention guidelines, as well as the guidelines

of the accident prevention and insurance associations, when using the units.

■

The units must be installed and

operated in such a way that

personnel are not endangered

by exhaust gases and radiant

heat, and no ﬁres may occur

■

Portable liquid gas tanks must

be installed such that they are

stable and upright

■

Liquid gas tanks must never be

used lying horizontally during

unit operation

■

All unit electrical cables must be

protected against damage, e.g.

by animals

■

The units must only

be operated in areas where

the units can be supplied with

an adequate amount of air for

combustion

■

The units must only be operated

in well-ventilated spaces and

away from flammable materials.

Personnel must not remain

in the installation area

Appropriate prohibition signs must

be displayed at the entrances!

■

A safety zone of 1.5 m must be

maintained around the units,

incl. to non-combustible items

■

A minimum distance of 3 m

must be maintained from

the unit outlet

■

The unit outlet must not

be restricted or fitted with hoses

or pipes

The units have been subjected

to extensive material, functional

and quality inspections prior to

delivery. However, dangers can

arise from the units if they are

used improperly or not as intended

by untrained personnel!

Please observe the following notes:

■

The units may only be operated

by persons that have been

instructed in their operation

■

The power plug must be pulled

out of the mains socket before

maintenance and repair work

■

The units must be installed such

that they are stable on a non-

combustible surface

■

It is necessary to ensure that

no flammable objects or

materials can be drawn in

■

This unit can be used by children

above the age of 8, as well

as by people with impaired

physical, sensory or mental

capabilities or a lack of

experience and knowledge

if they are supervised or have

received instruction in the safe

operation of the unit, and if

they understand the associated

potential hazards. Children

must never play with the unit.

Cleaning and user maintenance

must not be carried out by

unsupervised children

■

Never insert foreign objects

in the unit

■

The air intake grille must always

be kept free of dirt and loose

objects

■

The units must not be exposed

to direct jets of water

e.g. pressure washers, etc.

CAUTION

For use in public buildings,

national regulations must

be observed.

If there is a gas leak,

immediately close the shut-off

valve to the gas supply system,

switch off the gas heater,

unplug the power plug, open

windows/doors for ventilation

and seek the cause of the gas

leak in order to neutralise this.

Do not use the unit again

before the gas leak has been

eliminated!

CAUTION

Disposal of packaging

When disposing of packaging

material, please consider our

environment.

Our units are carefully packed

and delivered in sturdy transport

packaging made from cardboard

and polystyrene.

The packaging materials are

environmentally-friendly and can

be recycled.

By recycling packaging materials,

you make a valuable contribution

to the reduction of waste and

conservation of raw materials.

Therefore, only dispose of

packaging material at appropriate

collection points.

Disposal of the old unit

The manufacturing process for

the units is subject to continuous

quality control.

Only high-grade materials are

processed, the majority of which

are recyclable.

You also contribute to

environmental protection by

ensuring that your old equipment

is only disposed of in an

environment friendly manner.

Therefore, only bring the old

unit to an authorised recycling

business or to an appropriate

collection point.

Intended

use

Customer service and

Guarantee

As a prerequisite for any guarantee

claims to be considered, it is

essential that the ordering party

or its representative complete and

return the

“Certiﬁcate of guarantee”

to REMKO GmbH & Co. KG

at the time when the units are

purchased and commissioned.

The units were tested

at the factory several times

to verify their correct function.

However, if malfunctions should

arise that cannot be remedied by

the operator with the assistance

of the troubleshooting section,

please contact your specialist

dealer or contractual partner.

Environmental

protection and

recycling

NOTE

Operation other than the types

listed in this operating manual

is prohibited.

With non-observance,

any manufacturer liability

or guarantee claims are voided.

NOTE

Adjustment and maintenance

work may only be carried out

by authorised and qualiﬁed

technicians.

The units are designed exclusively

for heating and ventilation

purposes in industrial or

commercial use (not for living

space heating in private use)

on the basis of their structural

design and equipment.

According to DIN EN 1596,

the device deﬁnition is “warm air

heaters not intended for domestic

use without heat exchangers with

forced convection”.

The units must only be operated

by appropriately instructed

personnel.

With non-observance

of the manufacturer's

speciﬁcations, the respective

local legal requirements or after

arbitrary alterations to the units,

the manufacturer shall not be

liable for resulting damages.

CAUTION

The redistribution, even in part,

or the use of this documentation

for purposes other than

intended without the written

authorisation of

REMKO GmbH & Co. KG

is prohibited.

REMKO PGT (E) series

Unit description

The units are mobile fan-assisted

air heaters (WLE) directly ﬁred

with liquid gas, without a heat

exchanger.

The units operate without

an exhaust gas connection

and are designed exclusively

for commercial use.

The units are equipped with

integrated power regulation

for the stepless control of

the heating capacity, quiet and

low-maintenance axial fans,

robust gas burners with thermal

ﬂame monitoring, electric solenoid

valves, electric ignition, room

thermostat socket and mains cable

with earthed safety plug.

The units conform to

the fundamental health and safety

requirements of the appropriate

EU stipulations, and are simple

to operate.

The units are EC type-tested,

DVGW-registered and approved

for EU countries.

The units may be used among

other things for the following:

■

Drying newly completed

buildings

■

Spot heating of outdoor

workplaces

■

Spot heating workplaces

in open, non-ﬂammable

manufacturing facilities and

halls

■

Temporarily heating enclosed

spaces with a sufﬁcient fresh air

supply

■

De-icing machines, vehicles and

non-combustible warehoused

goods

■

Maintaining the temperature

of frost-sensitive parts

Operating sequence

Moving the operating switch

to the “I” position puts

the supply air fan into operation

and the program sequence

for the automatic burner is started.

After a few seconds, the electric

solenoid valve opens the gas

supply to the burner. The liquid

gas is transported through a nozzle

under pressure into the mixing

tube. Here, the gas is enriched

with a quantity of oxygen aligned

with the unit output.

The gas/air mixture is ignited

at the burner head by an

electric ignition spark. Ignition

is automatically ended as soon

as a ﬂawless ﬂame burns, and

the automatic burner has taken

over the ﬂame monitoring.

Regulation of the min/max heating

capacity can be implemented on a

stepless basis during unit operation

on the integrated “power

regulation”.

Monitoring the units

It is possible to safely monitor all

functions with the safety devices

of the units.

In the event of irregularities or if

the ﬂame is extinguished, the units

are switched off and interlocked.

Safety

temperature limiter (STB)

The units are equipped with a

safety temperature limiter (STB),

which interrupts the gas supply in

case of overheating and electrically

interlocks the unit.

A manual reset of the STB can only

be implemented after the units

have cooled down.

The STB is reset by actuating

the reset key 2.

1. Unscrew the protective cap 1.

2. Push in key 2.

3. Screw the protective cap 1 back

on again.

Automatic burner

In the event of irregularities

or if the ﬂame is extinguished,

the automatic burner switches

off and interlocks the units.

The unit's fault lamp will light up

in this case.

The automatic burner is unlocked

by pressing the malfunction

button.

The automatic burner can

be unlocked after a waiting time

of approx. 60 sec.

CAUTION

If the safety temperature

limiter has been triggered,

the cause of the malfunction

must be identiﬁed and rectiﬁed

before a reset is performed.

NOTE

Before resetting safety

equipment, the cause

of the malfunction must

be identiﬁed and rectiﬁed.

☞

Installation instructions

The safety regulations

of the accident prevention

and insurance associations,

the respective regional building

regulations and the combustion

appliances regulations apply

to the operation of the units.

For example, for Germany:

■

Combustion plant order (FeuVo)

for the individual federal states

■

Accident Prevention Regulation

DGUV Regulation 79, “Use of

Liquid Gas”

■

Workplace directives ASR 5

■

Workplace regulations

§§ 5 and 14

Outdoor installation

■

Operation of the units

must not present a hazard

or unreasonable discomfort

■

The unit operator must

ensure that it is not possible

for unauthorised persons

to manipulate either the unit

or the power supply

■

To prevent damage due

to inclement weather, units

installed outdoors must

be adequately protected

Installation in enclosed, well-

ventilated rooms

■

The units are designed without

an exhaust gas connection

according to type, and can

only be used in enclosed rooms

on a conditional basis

■

Reliable extraction of

the combustion gases must be

guaranteed in all cases in order

to exclude impermissible

contamination of the room air

with hazardous substances

■

The fresh air supply required

for trouble-free combustion

must be ensured. It is practical

to have the fresh air supply

provided by windows and

doors or through appropriately

dimensioned openings

in the outside wall

■

The units must not operate

continuously whilst unattended

The units may only be operated

in rooms if:

■

A sufficient quantity of air

is supplied to the units for

the combustion

■

These are well ventilated and

aerated

■

The proportion of substances

harmful to health in

the breathing air is at a harmless

level

There is good natural ventilation

and aeration if:

the room volume in m

is at least

30 times the nominal heating

capacity kW of all of the units

operating in the space, and

if the natural change of air

is guaranteed by windows and

doors or

constantly open ventilation

openings are present for

incoming and exhaust air

in the vicinity of the ceiling and

floor, the size of which in m

at least 0.003 times the nominal

heating capacity in kW of all of

the units operating in the space.

CAUTION

For use in public buildings,

national regulations must

be observed.

CAUTION

The units must only be

installed in well ventilated

spaces and not in living areas

or similar recreational areas.

REMKO PGT (E) series

Gas connection

■

The use of longer hose lines

is permissible if:

- special operational reasons exist

- appropriate additional safety

measures are observed and

the hose lengths are kept

as short as possible

■

Hose lines must be

fundamentally protected

against chemical, thermal and

mechanical damage

■

In particular, torsional stress

must be avoided

■

The units may only be operated

out of the gas phase

■

The units must be serviced

by qualiﬁed persons only

■

Only original spare parts may

be used for repairs

■

Unit parts that are prone to

wear and ageing (e.g. gas

hoses) must be replaced at

regular intervals

■

Gas connection nipple on

the unit - G1/4 LH - KN

■

When selecting the hose, make

sure that the pressure class is

sufﬁcient

The gas connection / unit

operation must take place

exclusively on the basis of

the accident prevention regulation

DGUV 79 “

Use of liquid gas”

as well as the respective local

construction and ﬁre prevention

regulations.

The fuel supply must be installed

in accordance with DIN 4755 for

oil-ﬁred warm air heaters, DVGW

Code of Practice G 600 for gas-

ﬁred warm air heaters and TRF for

liquid gas.

The units are operated with liquid

gas in accordance with DIN 51622.

They require a constant

unit

connection pressure of 1.5 bar.

It is prohibited to exceed or

undershoot the connection

pressure.

■

When using longer hose lines,

consider the respective pressure

loss

■

Only use components that have

been tested and are suitable for

the respective purpose, such

as gas hose, pressure controller

and hose breakage protection

or leak gas protection

■

If possible, the length of the gas

hose should not exceed 2 m

■

Only pressure controllers with

a ﬁxed outlet pressure setting

are permitted. The units may

only be operated out of the gas

phase

CAUTION

The units must not be used

below ground level

, e.g.

in basements, without suitable

gas monitoring equipment.

CAUTION

A constant unit connection

pressure of 1.5 bar (1500

mbar) must be guaranteed,

also in continuous operation.

NOTE

This does not apply

if the correct condition

is conﬁrmed by an expert.

CAUTION

Before all work on the gas

supply and when replacing

gas cylinders, all shut-off

valves must be closed and no

ignition sources are permitted

in the immediate vicinity.

NOTE

It is prohibited to exceed

or undershoot the required

connection pressure.

■

All common gas cylinder sizes

are permitted for the gas

supply. However, a gas

cylinder with at least 11 kg

ﬁlling weight is recommended.

For longer operation and

nominal heat outputs above

50 kW, it is recommended that

the gas be drawn from several

gas cylinders in parallel. (Multi-

cylinder accessories set)

Assembly note

During the assembly or

disassembly of the gas hose,

it is necessary to counter-hold

the unit by the gas connection

nipple with an open-end wrench

size 17, whilst observing the left-

handed thread.

This process also applies to

the pressure controller, hose

breakage protection and all further

gas components.

Tighten gas hose:

Turn the union nut anticlockwise

Loosen gas hose:

Turn the union nut clockwise

Icing up of gas cylinders

With insufﬁciently dimensioned

gas supply systems, there is a risk

of the pressurised gas cylinder

icing up.

Due to the reduction of the gas

pressure, it is no longer possible

to guarantee the correct gas

supply to the unit.

Crystalline frost formation on

the gas cylinder(s) must not

be defrosted with naked ﬂames,

glowing objects, radiators, etc.

In order to avoid the gas

cylinder(s) icing up, it is necessary

to conﬁgure the gas supply

in accordance with the unit

connection value, the time

in operation and the ambient

temperature of the supply tank.

Attachment multi-cylinder set (accessory)

In order to guarantee a regular gas take-off insofar as possible,

all cylinder valves must be open.

The cylinder battery can be easily expanded,

through the use of additional sets.

Legend:

1 = Gas hose to the unit

2 = Hose breakage protection

3 = Gas pressure controller

4 = HP hose 0.4 m

5 = T-connection

6 = Cylinder valve

Connecting the gas supply

1. Connect the

pressure controller

to the gas cylinder

or gas supply

system.

Observe the left-hand thread!

2. Open cylinder

valve(s) or shut-

off valve

of the supply

line.

With simultaneous discharge

from multiple gas cylinders,

all valves must be opened.

Push the unlock

button on

the hose breakage

protection

after opening

the valve(s).

This process is also necessary

after every cylinder change.

4. Check all gas connections for

leak-tightness using suitable

media.

For example with:

Soap solution

leak detection

spray.

NOTE

Because these are ball

nipple screw connections

in accordance with DIN 4815,

part 2, only appropriate,

ﬁtting hoses may be used.

NOTE

Only hoses for liquid gas in

accordance with DIN EN 16436-1,

pressure class 30 may be used

for construction site operations.

counter-hold

REMKO PGT (E) series

Before the unit start, ensure that the gas supply cylinders are correctly

secured and are not positioned directly in the heat radiated by the units.

The pressurised gas tanks must be positioned to the side/rear of the unit.

Commissioning

Connecting the units

to the electrical power supply

1. Move the operating

switch to the "0"

(Off) position.

2. Connect the unit's power

plug to a properly

installed and fused

mains socket.

230 V/50 Hz.

The units should be checked for

visible defects on the operating

and safety devices as well as

proper installation and correct

electrical and gas connections

before commissioning.

Only a person who has been

adequately trained in the handling

of the units and the use of liquid

gas, pursuant to DGUV 79 may

be tasked with the operation and

monitoring of the units.

Tank gas systems

When connecting the units to tank

gas systems, ensure sufﬁcient pipe

dimensions depending on the pipe

length.

A sufﬁcient gas supply

to the consumer system can

be ensured through the use

of an evaporator.

In order to guarantee the faultless

unit function, it is advisable to

install a permanently set pressure

controller with 1.5 bar outlet

pressure and corresponding gas

throughput (see unit name plate),

as well as a shut-off device tailored

and approved for the respective

pre-pressure.

In order to avoid malfunctions

of the unit’s control and safety

equipment due to harmful

substances such as rust and dust

from the gas supply line or tank(s),

it has proven to be essential to

install gas ﬁlters before the control

and safety equipment of the units

(see DIN EN 676 and TRF 88

section 5).

NOTE

The electrical connection for the

units must be made at a separate

feed point with a residual current

device in accordance with

VDE 0100, Section 55.

CAUTION

In the event of defects that en-

danger the operational safety

of the units, operation of the

units must be discontinued im-

mediately and the supervisor

informed!

CAUTION

Pressurised gas tanks must

not lie horizontal when used

during unit operation.

Gas outlet in the liquid phase.

CAUTION

The tanks must never

be heated or de-iced through

the unit hot air ﬂow.

There is a risk of explosion!

NOTE

Installation work on the tank

gas systems and the supply

lines may only be performed

by qualiﬁed specialist person-

nel.

CAUTION

Before all work on the gas

supply and when replacing gas

cylinders, all shut-off valves

must be closed and no ignition

sources are permitted in the

immediate vicinity.

Setting and controlling

the heating capacity

The desired or required heating

capacity can be steplessly set

on the “power regulation”.

The heating capacity can also

be steplessly changed during unit

operation.

Safety distances

■

For safe operation, a 1 m safety

distance must be maintained

around the unit

■

A minimum distance of 3 m

must be maintained from

the unit outlet

■

Flooring and ceilings must

be ﬁre retardant

Heating without room thermostat

The units operate in continuous

operation without room

temperature regulation.

1. Connect the strapping plug

2 supplied with the thermostat

socket 1 on the unit.

2. Move the operating

switch to the "I"

(Heating) position.

The supply air fan starts up

and the automatic burner starts

the unit after approx. 15 seconds.

NOTE on polarity!

If the unit should implement

a fault shut-down during the start

phase, ﬁrst check the polarity

of the power supply by turning

the power plug through 180°.

It may be necessary

to repeat this process

with a change in

position or new socket

assignment!

Heating with room thermostat

(Accessories)

The units operate fully

automatically and according

to the room temperature.

1. Pull out the strapping plug 2.

2. Connect the plug 3 of

the room thermostat 4 with

the thermostat socket 1

on the unit.

3. Place the room thermostat 4 at

a suitable location in the room.

The thermostat sensor must not

be located directly in the warm

air ﬂow and must not be placed

directly on a cold ﬂoor.

4. Set the desired temperature

on the room thermostat 4.

5. Move the operating

switch to the "I"

(Heating) position.

The unit starts automatically after

a brief burner pre-ventilation if

heat is required and then runs fully

automatically.

Turning to the left:

higher heating capacity

Turning to the right:

lower heating capacity

CAUTION

It must be ensured that supply

air can be freely sucked in and

that heated air can be blown

out without obstruction.

The unit intake and outlet

must not be restricted or ﬁtted

with hoses or pipes.

CAUTION

In case of a gas leak, halt unit

operation immediately.

All gas shut-off valves must

be closed and the units

disconnected from the power

supply.

CAUTION

It is essential to observe

the necessary safe distances

from ﬂammable and ﬁre

hazardous materials.

REMKO PGT (E) series

1. Close the shut off valve(s) of

the gas supply system and allow

the gas ﬂame to burn out.

2. Move the operating

switch to the "0"

(Off) position.

3. If the units are

inactive for long

periods, disconnect

them from the mains

power supply.

Shutdown Care and maintenance

Ventilate

In this operating mode, the supply

air fan runs permanently.

The units can be used for air

recirculation or ventilation

purposes.

1. Close the shut off valve(s)

of the gas supply system and

allow the gas ﬂame to burn out.

2. Move the operating

switch to the "II"

(Ventilate) position.

Thermostatic control as well

as heating operation is not possible

in this operating mode.

CAUTION

The units must not be used

below ground level

, e.g.

in basements, without suitable

gas monitoring equipment.

NOTE

Overpressure and underpressure

in the installation area

should be avoided as this will

inevitably lead to combustion-

related faults.

NOTE

For optimum operation

the units should not

be operated above an ambient

temperature of 25 °C.

NOTE

Important notes on the post-

cooling phase for units with

automatic fan run-on (PGT

100 series, PGT 30/60 as

option).

The automatic fan run-

on serves to avoid heat

accumulation inside the unit

after the burner is switched off.

For this reason the electrical

connection must not be

disconnected from the

mains power supply before

the cooling phase has ended,

except in an emergency.

In accordance with the operating

conditions, the units must be

checked as and when required,

but at least every two years,

by a specialist to ensure that they

are in a condition that is safe

to use.

The results of this test must

be recorded in a test certiﬁcate.

The test certiﬁcate must be stored

until the next test and presented

for inspection by authorised

persons on request.

■

Keep the units free of dust and

other deposits

■

Only clean the units with

a dry or moistened cloth

■

Never subject to direct jets

of water.

e.g. pressure washers etc.

■

Never use abrasive or solvent-

based cleaners

■

Use only suitable cleaners, even

for heavy contamination

NOTE

Regular care and maintenance,

at the latest after every

heating period, is the basic

requirement for a long service

life and malfunction-free

operation of the units.

CAUTION

Before undertaking any work

on the unit, the gas supply

must be shut off and the power

plug must be removed from

the mains socket.

14. Adjust the ignition and

ionisation electrode

in accordance with the sketch

and tighten the clamping screw

4 of the electrode bracket.

The tip of the ionisation

electrode must be in

the vicinity of the ﬂame.

15. Carefully reﬁt all parts of

the unit in reverse order.

Disassembling and cleaning

the gas burner

1. Switch off the gas supply to

the unit and unplug the power

plug from the mains socket.

2. Remove the protective outlet

grille, exterior cladding and

inspection cover.

3. Undo the clamping screw 5

of the nozzle holder.

4. Remove the ignition cable from

the ignition electrode.

5. Detach the ionisation cable from

the ionisation electrode. Be

aware of the cap nut and spring

washer!

6. Loosen the clamping screw 4

on the electrode bracket and

carefully draw out the ignition

and ionisation electrode.

7. Carefully remove any adhered

deposits from the ignition and

ionisation electrode.

8. Detach the fastening screws

of the gas burner and remove

the complete gas burner from

the unit.

9. Carefully clean the gas burner

with a suitable brush and

possibly compressed air.

10. Clean the gas nozzle if

necessary.

Do not use any sharp-edged

objects!

11. Carefully remove deposits

or soiling in the unit base.

12. After all cleaning work on

the gas burner, carefully reﬁt

all parts in reverse order.

13. After using the gas nozzle,

tighten clamping screw

5 again.

Unit type A B

PGT 30

approx. 3 mm approx. 15 mm

PGT 60

approx. 3 mm approx. 15 mm

PGT 100

approx. 3-4 mm

approx. 30 mm

Legend:

1 = Gas burner

2 = Ionisation electrode

3 = Ignition electrode

4 = Clamping screw (electrodes)

5 = Clamping screw (gas nozzle)

Gas burner

for example with:

Soap solution

leak detection

spray.

■

Check the inlet and outlet grille

for contamination on a regular

basis

■

Check hoses and seals for

damage on a regular basis

■

Replace damaged hoses, seals,

etc. immediately

■

Clean the gas burner, gas

nozzle and the combustion air

openings regularly

■

Check ignition and ionisation

electrodes regularly and adjust

and clean if necessary

NOTE

Adjustment and maintenance

work may only be carried out

by authorised and qualiﬁed

technicians.

CAUTION

An electrical safety check must

be carried out in accordance

with VDE 0701 after any work

on the units.

NOTE

Replace defective or damaged

parts immediately and

exclusively with original spare

parts.

NOTE

A strongly yellowy ﬂame

indicates an inadequate

fresh air supply or dirt inside

the unit.

CAUTION

A functional inspection of

the entire unit including leak

testing of all gas-conveying

connections must be

conducted

REMKO PGT (E) series

Troubleshooting

Malfunctions: Cause:

Cause: Remedial measures:

Unit does not start.

Unit switches off during operation.

(Fault lamp in the automatic burner lights up)

Fan runs, but the gas supply is blocked

or no ignition takes place.

The gas supply is interrupted, or the ﬂame is extinguished.

Unit consumes too much fuel.

Unit cannot be switched off.

Heating capacity drops in permanent operating mode.

Heating capacity cannot be regulated.

1 – 2 – 3 – 4 – 5 – 7 – 10 – 13 – 17 – 18

2 – 6 – 7 – 8 – 9 – 10 – 13 – 14 – 17

7 – 12 – 13 – 14

6 – 7 – 8 – 9 – 10 – 13 – 14 – 17 – 18

5 – 15

Connect the plug with an appropriate socket (230V/50Hz).

Check the motor, fan blade and drive clutch

and replace if necessary.

The setting must be higher than the current room temperature.

Connect the strapping plug with the thermostat socket.

Shut off the gas supply, unplug the power plug from the mains

power socket and replace the operating switch.

Check polarity, turn the power plug through 180°.

Check whether the gas supply to the unit is present.

Check the level of the gas cylinders.

Check the gas hose for damage.

Disengage or replace the hose breakage protection.

Settings according to speciﬁcations;

check the porcelain insulation of the electrodes.

Clean the protective intake grille.

Check the protective intake and outlet grilles (clean if necessary).

Check whether the fresh air supply is sufﬁcient.

Unlock STB (reset STB).

Replace or clean gas control.

Operating switch to the "I" position (heating mode).

Check the ignition cable for damage.

Check the electrode settings, check cyclical igniter.

Fit an original pressure controller.

Disengage or replace the hose breakage protection.

Replace the gas cylinder(s) and connect 2-3 cylinders with the multi-

cylinder set, EDP no. 1014050.

Shut off the gas supply, allow the ﬂame to burn out.

Operating switch to the "0" position and remove the power plug

from the mains power socket. Replace the solenoid valve.

Use foaming media to search for the leak and remedy this.

Reset the automatic burner by pressing the malfunction button.

Replace defective automatic burner.

1. The unit is not connected to the electricity supply.

2. The fan motor is overloaded or the

fan runs irregularly or is blocked.

3. The room thermostat is set too low.

4. No strapping plug in the room thermostat socket.

5. The operating switch is defective.

6. The polarity of the power plug is incorrect.

7. No gas pressure at the solenoid valve.

8. The ionisation or ignition electrode are incorrectly set.

9. The protective intake grille of the supply air fan is contaminated.

10. Shutdown by safety temperature limiter (STB).

The power plug (only PGT 100) was disconnected from the mains

power supply before the cooling time had passed.

11. The gas control is faulty or contaminated.

12. The ignition does not work.

13. The pressure controller is defective, an incorrect pressure control-

ler is ﬁtted, or the hose breakage protection has interlocked.

14. The gas cylinder(s) is (are) iced up due to an excessively high gas

take-off and low temperatures.

15. The solenoid valve does not close.

16. Leaky gas connection.

17. The fault lamp in the automatic burner lights up.

18. The automatic burner is defective.

Automatic ﬁring device - LME41

The unlock key is the central

control for unlocking, as well

as activation / deactivation

of the diagnostics.

Colour code table for the multicoloured signal lamp

Condition Colour coding Colour

Waiting time (tw), other wait conditions

................................................

OFF

Air pressure alarm waiting phase, pre-purging

................................................

Yellow

Ignition phase, ignition actuated

Yellow ﬂashing

Operation, ﬂame OK

................................................

Green

Operation, ﬂame poor

Green ﬂashing

External light with burner start Green/red

Low voltage

Yellow/red

Malfunction, alarm

.................................................

Red

Fault code output, see fault code table

Red ﬂashing

Interface diagnostics Red ﬂickering light

Legend: ......... = Continuous /

= OFF / = Red / = Yellow / = Green

The multicoloured signal lamp

in the unlock key is the central

indicator for visual diagnostics

and interface diagnostics.

During commissioning, indication

takes place in accordance with

the following table:

REMKO PGT (E) series

Fault code table

Red ﬂashing code

of the signal lamp

Alarm at

terminal 10

Possible cause

2 x ﬂashing ON

No ﬂame formation at the end of the safety time (TSA)

- defective or dirty fuel valves

- defective or dirty ﬂame sensor

- poor burner setting, no fuel

- defective ignition device

3 x ﬂashing ON

Air pressure alarm error - Air pressure failure after speciﬁed time (t10)

has lapsed

- Air pressure alarm frozen in resting position - Error with leakage control

(only in conjunction with LDU11...)

4 x ﬂashing ON External light with the burner start

5 x ﬂashing ON

Air pressure alarm time monitoring

- Air pressure alarm frozen in working position

6 x ﬂashing ON Free

7 x ﬂashing ON

Loss of ﬂame during operation too frequent (repetition limiting)

- defective or dirty fuel valves

- defective or dirty ﬂame sensor

- poor burner setting

8 x ﬂashing ON Free

9 x ﬂashing ON Free

10 x ﬂashing OFF Wiring error or internal error, output contacts, other error

14 x ﬂashing ON CPI contact not closed

Troubleshooting diagnostics

After an unchangeable fault

shutdown, the red signal lamp

lights up. In this condition, it is

possible to press the unlock key

>3 seconds to activate the visual

troubleshooting diagnostics

in accordance with the fault code

table.

Pressing the unlock key again

>3 seconds activates the interface

diagnostics. If interface diagnostics

is activated inadvertently, which

is apparent from the weak red

ﬂickering light in the signal lamp,

pressing the unlock key once more

>3 seconds switches this off again.

The correct switching moment is

signalled by a yellow light pulse.

Electrical wiring diagram

PGT 30/60-R07

11 121 2

6 7 8 9

N N N

31 32

PGT 30 (E) / PGT 60 (E)

Legend:

= Ionisation electrode

KL = Terminal block

M = Fan motor

MV = Solenoid valve

RS = Relay socket

RT = Thermostat socket

S = Operating switch

STB = Safety temperature limiter

Z = Ignition electrode

ZT = Ignition transformerLegend:

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

REMKO PGT (E) series

PGT 100 (E)

Legend:

= Auxiliary relay

I = Ionisation electrode

KL = Terminal block

M = Fan motor

MV = Solenoid valve

NK = Aftercooler thermostat

RS = Relay socket

RT = Thermostat socket

STB = Safety temperature limiter

S = Operating switch

Z = Ignition electrode

ZT = Ignition transformer

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

PGT 100-R07

11 12

N N N

31 32

Exploded view of PGT 30 (E)

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

35 36 37

REMKO PGT (E) series

Spare parts list for PGT 30 (E)

No.

Description EDP no.

1 Transport handle 1121184

2 Exterior cladding 1121185

2a Exterior cladding (stainless steel) 1121186

3 Combustion chamber 1101384

4 Completion panel, front 1101479

5 Protective outlet grille 1101383

6 Safety thermostat 1101197

7 Inspection cover 1101385

8 Ignition cable 1121187

9 Cyclical igniter 1121188

10 Automatic burner base 1121181

11 Automatic burner 1121180

12 Ionisation cable 1101187

14 Terminal block 4x 1101442

15 Ionisation electrode 1101186

16 Ignition electrode 1101180

18 OT elbow union 1101316

19 Gas nozzle 1101159

20 Gas supply pipe M/R 1101444

21 Gas control 1101411

22 Gas supply pipe R/D 1101453

23 Screw connection M10x1 1101409

24 GE-screw connection 1101396

25 Solenoid valve 1101376

26 Gas connection nipple 1101134

No.

Description EDP no.

27 Adjusting knob, cpl. 1101192

28 Strapping plug 1101019

29 Thermostat socket 1101018

30 Operating switch 1101188

31 Strain relief 1101267

32 Mains cable with plug 1101320

33 Completion panel, rear 1101480

34 Fan motor 1108049

35 Drive clutch B 6 Ø 1108455

36 Fan blade 1101392

37 Clutch plate 1101375

38 Gas burner 1101417

39 Grommet 1101304

40 Retaining clip 1101395

xx Run-on relay (accessory) 1105075

Pressure controller with hose breakage protection

1101470

xx 2 linear m. Gas hose 1101419

xx 2 linear m. HP gas hose

1101174

xx 5 linear m. HP gas hose

1108410

xx 10 linear m. HP gas hose

1108411

xx Multi-cylinder set (2-3 cylinders) 1014050

xx T-connection for multi-cylinder set 1101177

xx Nylon seal for T-connection 1101178

xx HP hose 0.4 m

1101179

xx Thermostat plug 1101020

When ordering spare parts, please state the EDP no., unit number and type (see name plate)!

xx = not illustrated

Version for construction site operation per DIN 4815 part 1, pressure class 30

For multi-cylinder set

Exploded view of PGT 60 (E)

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

REMKO PGT (E) series

Spare parts list for PGT 60 (E)

No.

Description EDP no.

1 Transport handle 1101142

2 Exterior cladding 1101420

2a Exterior cladding (stainless steel) 1101461

3 Insulation 1101421

4 Combustion chamber 1101422

5 Gas burner 1101423

6 Protective outlet grille 1101424

7 Gas nozzle 1101426

8 Gas supply pipe R/D 1101457

9 OT elbow union 1101316

10 Ignition electrode 1101280

11 Ionisation electrode 1101186

12 Ionisation cable 1101187

14 Ignition cable 1121187

15 Support, front 1101427

16 Unit base 1121189

17 Inspection cover 1101469

19 Gas supply pipe M/R 1101441

20 Screw connection M10x1 1101409

21 Terminal block 4x 1101442

22 Gas control 1101412

23 Support, rear 1101249

24 GE-screw connection 1101396

25 Automatic burner base 1121181

26 Automatic burner 1121180

28 Cover 1121190

30 Safety thermostat 1101197

31 Solenoid valve 1101376

No.

Description EDP no.

32 Thermostat socket 1101018

33 Strapping plug 1101019

34 Gas connection nipple 1101134

35 Adjusting knob, cpl. 1101192

36 Strain relief 1101267

37 Operating switch 1101188

38 Cyclical igniter 1121188

39 Grommet 1101304

40 Mains cable with plug 1101320

41 Protective intake grille 1101432

42 Fan motor 1101254

43 Drive clutch B 8 Ø 1101255

44 Fan blade 1101150

45 Retaining clip 1101395

46 Clutch plate 1101375

xx Run-on relay (accessory) 1105075

Pressure controller with hose breakage protection

1101470

xx 2 linear m. Gas hose 1101419

xx 2 linear m. HP gas hose

1101174

xx 5 linear m. HP gas hose

1108410

xx 10 linear m. HP gas hose

1108411

xx Multi-cylinder set (2-3 cylinders), cpl. 1014050

xx T-connection for multi-cylinder set 1101177

xx Nylon seal for T-connection 1101178

xx HP hose 0.4 m

1101179

xx Thermostat plug 1101020

When ordering spare parts, please state the EDP no., unit number and type (see name plate)!

xx = not illustrated

Version for construction site operation per DIN 4815 part 1, pressure class 30

For multi-cylinder set

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

Exploded view of PGT 100 (E)

11 a/b

REMKO PGT (E) series

Spare parts list for PGT 100 (E)

No. Designation EDP no.

1 Transport handle 1101680

2 Exterior cladding 1101681

2a Exterior cladding (stainless steel) 1101462

3 Insulation 1101682

4 Grommet 1101304

5 Retaining clip 1101395

6 Aftercooler thermostat 1101683

7 Protective outlet grille 1101684

8 Safety thermostat 1101197

9 Combustion chamber 1101685

10 Interior cladding, front 1101686

11a

Cladding support, right 1101631

11b Cladding support, left 1101632

12 Mounting plate 1101687

13 Unit base 1121191

14 Floor panel 1101652

15 Axle 1101653

16 Wheel 1102155

17 Locking ring 1101622

18 Hubcap 1101623

20 Cover 1121190

22 Gas supply pipe M/R 1101441

23 GE-screw connection 1101396

24 Solenoid valve 1101165

25 Automatic burner base 1121181

26 Automatic burner 1121180

27 Inspection cover 1101651

28 Screw connection M10 x 1 1101409

29 Gas supply pipe R/D 1101690

30 Support, rear 1101691

31 Operating switch 1101188

32 Strain relief 1101267

33 Mains cable with plug 1101320

34 Strapping plug 1101019

35 Thermostat socket 1101018

No. Designation EDP no.

36 Adjusting knob, cpl. 1101192

37 Gas connection nipple 1101134

38 Fastening bracket 1102906

39 Gas control 1101692

40 Terminal block 6er 1101366

41 Auxiliary relay 1108038

42 Ignition transformer 1101666

43 Grommet, large 1101677

44 Protective intake grille 1101648

45 Fan blade 1101693

46 Fan housing, cpl. 1101694

47 Fan motor 1101634

49 Gas burner 1101695

50 Gas nozzle 1101659

51 OT elbow union 1101316

52 Ignition cable 1101696

53 Connection clip 1101181

54 Ionisation cable 1101187

55 Ignition electrode 1101698

56 Ionisation electrode 1101697

57 Electrode bracket 1101633

58 Interior cladding, rear 1101450

59 Spacer sleeve 1101699

Without ﬁgure:

Pressure controller 1101418

Hose breakage protection 1101664

2 linear m. Gas hose 1101419

2 linear m. HP gas hose

1101174

5 linear m. HP gas hose

1108410

10 linear m. HP gas hose

1108411

Multi-cylinder set (2-3 cylinders), cpl. 1014050

T-connection for multi-cylinder set 1101177

Nylon seal for T-connection 1101178

HP hose 0.4m for multi-cylinder set 1101179

Thermostat plug 1101020

When ordering spare parts, please state the EDP no., unit number and type (see name plate)!

Version for construction site operation per DIN 4815 part 1, pressure class 30

Maintenance protocol

1. Date: .................

..............................

Signature

2. Date: .................

..............................

Signature

3. Date: .................

..............................

Signature

4. Date: ..............

..............................

Signature

5. Date: .................

..............................

Signature

6. Date: .................

..............................

Signature

7. Date: .................

..............................

Signature

8. Date: .................

..............................

Signature

9. Date: .................

..............................

Signature

10. Date: ...............

..............................

Signature

11. Date: ...............

..............................

Signature

12. Date: ...............

..............................

Signature

13. Date: ...............

..............................

Signature

14. Date: ............

..............................

Signature

15. Date: ...............

..............................

Signature

16. Date: ...............

..............................

Signature

17. Date: ...............

..............................

Signature

18. Date: ...............

..............................

Signature

19. Date: ...............

..............................

Signature

20. Date: ...............

..............................

Signature

✍

Comments:...........................................................................................................................................................

.............................................................................................................................................................................

Unit type: .................................. Unit number: ...................................

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20

Unit cleaned - outside -

Unit cleaned - inside -

Fan blade cleaned

Combustion chamber cleaned

Gas burner cleaned

Ignition electrode adjusted

Gas hose checked for damage

Gas-transporting parts checked for leak-tightness

Safety equipment checked

Safety devices checked

Unit checked for damage

All fastening screws checked

Electrical safety check

Test run

Unit to be maintained only by authorised specialists in accordance with the statutory regulations.

REMKO PGT (E) series

Technical data

Noise measurement in acc. with DIN 45635 - 01 - KL 3 in heating mode

We reserve the right to modify the dimensions and design as part of the ongoing technical development process.

Series PGT 30 (E) PGT 60 (E) PGT 100 (E)

Nominal heat load max

. kW 26.00 55.00 100.00

Nominal heat capacity P

nom

kW 26.00 55.00 100.00

Minimum heat capacity P

min

kW 10.00 25.00 50.00

Air volume ﬂow m

/h 725 1310 3260

Fuel LPG

Fuel/gas type Cat I

Energy efﬁciency ratio A A A

Unit connection pressure bar 1.5 1.5 1.5

Unit connection value kg/h 0.78 - 2.0 1.95 - 4.27 3.90 - 7.80

Auxiliary power consumption

at nominal heating capacity el

max

kW 0.070 0.100 0.655

at minimum heating capacity el

min

kW 0.070 0.100 0.655

in Stand-By mode el

kW 0.000 0.000 0.000

Pilot ﬂame power requirement P

pilot

kW N/A N/A N/A

Thermal efﬁciency at nominal

heating capacity

th,nom

% 100.0 100.0 100.0

Thermal efﬁciency at minimum

heating capacity

th,min

% 100.0 100.0 100.0

Type of room temperature control

two or more manually adjustable stages,

no room temperature control

Power supply V/Ph/Hz 230/1~/50 230/1~/50 230/1~/50

Rated current consumption A 0.6 0.95 2.8

Electrical protection

(

provided by the customer)

A 10 10 10

Enclosure class IP 11 11 11

Sound pressure level L

dB(A) 56 - 69 62 - 72 74 - 82

Dimensions: Length mm 450 650 1060

Width mm 260 320 435

Height mm 410 510 620

Weight kg 12 20 47

Product ID number

Technical data for the automatic burner

Operating voltage 230 V (-15 % + 10 %)

Frequency 50 Hz (40 - 60 Hz)

Safety time 5 seconds

Waiting time after fault shut-down approx. 60 seconds

Permissible ambient temperature – 20° C to + 60 °C

Min. required ionisation ﬂow 5 μA

Sensitivity (ionisation ﬂow) 1 μA

Enclosure class IP 44

REMKO QUALITY WITH SYSTEMS

Air-Conditioning | Heating | New Energies

Telephone +49 (0) 5232 606-0

Telefax +49 (0) 5232 606-260

E-mail info@remko.de

URL www.remko.de

REMKO GmbH & Co. KG

Klima- und Wärmetechnik

Im Seelenkamp 12

32791 Lage

Hotline within Germany

+49 (0) 5232 6 06-0

Hotline International

+49 (0) 5232 606-130

We reserve the right to make technical changes, and provide no guarantee as to the accuracy of this data!

REMKO PGT 60E Handleiding

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