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Powerplus POWAIR0012 Handleiding

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POWAIR0012 EN
Copyright © 2018 VARO P a g e | 1 www.varo.com
1 APPLIANCE ....................................................................................................2
2 DESCRIPTION (FIG. A) ...................................................................................2
3 PACKAGE CONTENT LIST ............................................................................2
4 SAFETY RULES ..............................................................................................2
5 AIR SUPPLY ....................................................................................................3
6 LUBRICATION ................................................................................................3
7 IMPORTANT!!! ................................................................................................3
8 LOADING AND OPERATION ..........................................................................4
8.1 Fitting abrasive cutting discs (Fig. 2) ...........................................................4
8.2 Changing abrasive cutting discs (Fig. 2) .....................................................4
8.3 Switching the cut off tool ON/OFF ................................................................4
9 MAINTENANCE ...............................................................................................5
10 STORAGE .......................................................................................................5
11 TECHNICAL DATA .........................................................................................5
12 NOISE ..............................................................................................................5
13 TROUBLE SHOOTING ....................................................................................5
14 ENVIRONMENT ...............................................................................................7
15 DECLARATION OF CONFORMITY ................................................................8
POWAIR0012 EN
Copyright © 2018 VARO P a g e | 2 www.varo.com
PNEUMATIC CUT OFF TOOL
POWAIR0012
1 APPLIANCE
This air cut off tool is designed for cutting mufflers and tail pipes quickly and efficiently. A
chrome plated steel guard protects you from sparks.
Warning Read this manual and general safety instructions carefully before
using the appliance, for your own safety.
2 DESCRIPTION (FIG. A)
1. Trigger
2. Trigger lock
3. Safety guard
4. Spindle
5. Cutting disc
6. Flange
7. Spindle screw
8. Coupler
3 PACKAGE CONTENT LIST
▪ Remove all packaging materials.
▪ Remove remaining packaging and packing inserts (if included).
▪ Check that the package contents are complete.
▪ Check the appliance, the power cord, the power plug and all accessories for
transportation damage.
▪ Keep the packaging materials as far as possible until the end of the warranty period.
Then take it to your local waste disposal system.
WARNING Packaging materials are not toys! Children must not play with
plastic bags! There is a danger of suffocation!
1 x Pneumatic cut off tool
3 x Cutting disc
1 x Hex key
1 x Spanner
1 x male Euro coupler
1 x male Orion coupler
1 x oil bottle (empty)
1 x PTFE sealing tape
1 x Manual
If any parts are missing or damaged, please contact your dealer.
4 SAFETY RULES
▪ WARNING! Do not exceed maximum operating pressure of the air tool. The air cut off
tool could explode and result in death or serious injury.
▪ Disconnect the air cut off tool from the air compressor before changing tools or
accessories, servicing and during non-operation.
▪ Always wear safety glasses and use hearing protection during operation.
▪ Do not wear loose fitting clothing and jewelery which may become caught in moving
parts and result in serious injury.
POWAIR0012 EN
Copyright © 2018 VARO P a g e | 3 www.varo.com
▪ Do not depress trigger when connecting the air hose.
▪ Never trigger the tool when not applied to a work object. Accessories must be
securely attached.
▪ Make sure all connections are secure and check air hoses for weak or worn condition
before each use.
▪ WARNING! Disconnect air supply before installing or performing any maintenance.
5 AIR SUPPLY
▪ Air supply MUST be greater than air requirement of the tool. Recommended air
compressor is 3/4HP with a tank for intermittent use; 1,5HP or larger for heavier duty
use. The use of air filters and air line lubricators is recommended.
▪ For air hose, you best use 3M or 7.5M long with 5mm ID. However. hoses longer
than 7.5M should use 10mm even 12 mm ID. This for proper performance and more
convenience. Using fittings or air hoses which are too small can create a pressure
drop and reduce the power of the air tool.
WARNING! Keep hoses away from heat, oil and sharp edges. Replace any
hose that is damaged, weak or worn Never carry a tool by the hose or pull
the hose to move the tool or a compressor.
6 LUBRICATION
An automatic in-line filter-regulator-lubricator is recommended (Fig 1) as it increases tool life
and keeps the tool in sustained operation. The in-line lubricator should be regularly checked
and filled with air tool oil.
Proper adjustment of the in-line lubricator is performed by placing a sheet of paper next to
the exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is
properly set when a light stain of oil collects on the paper. Excessive amounts of oil should
be avoided.
In the event that it becomes necessary to store the tool for an extended period of time
(overnight, weekend, etc.), it should receive a generous amount of lubrication at that time.
The tool should be run for approximately 30 seconds to ensure oil has been evenly
distributed throughout the tool. The tool should be stored in a clean and dry environment.
▪ It is most important that the tool be properly lubricated by keeping the air line
lubricator filled and correctly adjusted. Without proper lubrication the tool will not work
properly and parts will wear prematurely.
▪ Use the proper lubricant in the air line lubricator. The lubricator should be of low air
flow or changing air flow type, and should be kept filled to the correct level. Use only
recommended lubricants, specially made for pneumatic applications. Substitutes may
harm the rubber compounds in the tools, O-rings and other rubber parts.
7 IMPORTANT!!!
If no filter/ pressure regulator/ lubricator is installed in the compressed air system, then
pneumatic tools must be lubricated with 2 to 6 drops of oil at least once a day or after every
two hours of use. This must be done directly along the male coupler or the screw (OIL)
provided for the purpose on the side of the tool’s housing.
POWAIR0012 EN
Copyright © 2018 VARO P a g e | 4 www.varo.com
Automatic lubrication is also possible using the supplied mini oiler that you have to install
between the threaded connector of the tool and the male coupler. Make sure that the oiler
is always filled with suitable oil.
Fig. 1
1. Tool
2. Quick connector
3. Quick coupler
4. Air hose
5. Quick connector
6. Quick coupler
7. Lubricator
8. Regulator (0-8.5 bar)
9. Filter
10. Cut-off valve
11. Air compressor
8 LOADING AND OPERATION
▪ Before each use, drain water out of air compressor tank and condensation from air
lines. After clearing air compressor moisture and lubricating the tool, connect it to an
air hose of a recommended size.
▪ Depress the trigger to remove or install the parts.
8.1 Fitting abrasive cutting discs (Fig. 2)
CAUTION! Always disconnect the tool from the source of compressed air
before fitting or removing an abrasive cutting disc.
Maintain a firm grip on the compressed air line in order to prevent whiplash when you
disconnect the quick-release connector.
▪ Hold the spindle in place with the spindle wrench and remove the spindle screw with
the Allen key as shown.
▪ Place a suitable abrasive cutting disc (available from auto accessory stores) on to the
spindle, making sure that the directional arrow on the abrasive cutting disc (if
applicable) agrees with the direction of rotation marked on the tool.
▪ Place the flange on to the abrasive cutting disc as illustrated.
▪ Hold the spindle in place with the spindle wrench and replace/re-tighten the spindle
screw with the Allen key to secure the abrasive cutting disc and the flange in place.
8.2 Changing abrasive cutting discs (Fig. 2)
▪ Disconnect the tool from the source of compressed air. Maintain a firm grip on the
compressed air line in order to prevent whiplash when you disconnect the quick-
release connector.
▪ Remove the abrasive cutting disc you no longer wish to use from the spindle.
▪ Subsequently fit the new abrasive cutting disc (available from auto accessory stores)
to the spindle as described above.
8.3 Switching the cut off tool ON/OFF
▪ To switch ON: Push the trigger lock and depress the trigger
▪ To switch OFF: Release the trigger
WARNING! Do not over tighten the parts.
POWAIR0012 EN
Copyright © 2018 VARO P a g e | 5 www.varo.com
9 MAINTENANCE
This air cut off tool requires lubrication BEFORE Initial use and BEFORE
and AFTER each additional use throughout its life.
▪ WARNING Disconnect the air cut off tool from the air supply and hold it with air inlet
up.
▪ Pull the trigger, put one teaspoon of air tool oil in the air inlet, and then switch the
reverse button in both directions to help circulate oil in the motor.
▪ Reconnect the air cut off tool to the air supply and cover the exhaust port with a towel
and run for 20 seconds Oil will discharge from the exhaust port when air pressure is
applied.
WARNING! Any excess oil in the motor is immediately expelled from the
exhaust port. Always direct exhaust port away from people or objects.
10 STORAGE
The air cut off tool must be lubricated before storing Follow the air motor lubrication
instructions. Only run for 10 seconds Instead of 20 seconds because more oil needs to
remain in the tool when storing.
11 TECHNICAL DATA
Model
POWAIR0012
Cutting disc
3” (75mm)
No load speed
20000min
-1
Air pressure
6.2bar / 90psi
Air inlet size
¼”
Avg. air consumption
113l/min
12 NOISE
Noise emission values measured according to relevant standard. (K=3)
Acoustic pressure level LpA
92 dB(A)
Acoustic power level LwA
103 dB(A)
ATTENTION! Wear hearing protection when sound pressure is over 85
dB(A).
aw (Vibration)
4,3 m/s²
K = 1.5 m/s²
13 TROUBLE SHOOTING
The following form lists the common operating system with problem and solutions. Please
read the form carefully and follow it.
POWAIR0012 EN
Copyright © 2018 VARO P a g e | 6 www.varo.com
WARNING:If any of the following symptoms appears during your operating,
stop using the tool immediately, or serious personal injury could result.
Only a qualified persons or an authorized service center can perform
repairs or replacement of tool.
Disconnect tool from air supply before attempting repair or adjustment.
When replacing O-rings or Cylinder, lubricate with air tool oil before
assembly.
POSSIBLE CAUSES
REMEDIES
Motor parts worn.
Lubricating clutch housing.
Check for excess clutch oil. Clutch
cases need only be half full. Overfilling
can cause drag on high speed clutch
parts, i.e. a typical oiled/lubricated
wrench requires 1⁄2 ounce of oil.
GREASE
LUBRICATED:NOTE: Heat
usually indicates
insufficient grease in
chamber. Severe
operating conditions may
require more frequent
lubrication.
Cam clutch worn or
sticking due to lack of
lubricant.
Motor parts jammed
with dirt particles
Check air inlet filter for blockage.
Pour air tool lubricating oil into air inlet
as per instructions.
Operate tool in short bursts quickly
reversing rotation back and forth
where applicable.
Repeat above as needed.
Power regulator in
closed position
Air flow blocked by dirt.
One or more motor
vanes stuck due to
material build up.
Pour air tool lubricating tool into air
inlet.
Operate tool in short bursts of forward
and/or reverse rotation where
applicable.
Tap motor housing gently with plastic
mallet.
Disconnect supply. Free motor by
rotating drive shank manually where
applicable
POWAIR0012 EN
Copyright © 2018 VARO P a g e | 7 www.varo.com
POSSIBLE CAUSES
REMEDIES
‘O’ rings throttle valve
dislodged from seat
inlet valve.
Replace ‘O’ ring.
Note: Repairs should be carried out by a qualified person.
14 ENVIRONMENT
Should your appliance need replacement after extended use, do not discard it with the
household rubbish but dispose of it in an environmentally safe way.
7

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