636187

Marantec Control 15 Handleiding

32
Verklein
Vergroot
Pagina terug
1/40
Pagina verder
Instructions for Initial Operation and
Wiring Scheme Manual
Door Operator for Industrial Use
GB
C 14 / C 15
Please keep these instructions for further reference.
English / Page 2
1. Contents
Chapter Page
1. Contents 2
2. Meaning of symbols 3
3. Pictures to control unit C 14 / C 15 5
4. Important security notes 6
5. Initial operation of control unit C 14 / C 15
5.1 Connection of membrane keypad 'Command 612' 8
5.2 Control unit — door leaf connection 9
5.3 First operation check 10
5.4 Setting the reference point 12
6. Display functions and programming possibilities
6.1 Summary of display functions programmingpossibilities 13
6.2 Programming of operator's basic functions 16
6.3 Programming of extended operatior's functions 19
7. Connection of closing edge safety device 25
8. Connection and initial operation of the extensions
8.1 Remote control 27
8.2 External control elements (description of function) 28
8.3 External photocell 30
8.4 Travel limit signals (relay) and connection of signal lights 32
9. Error messages 33
10. Appendix
10.1 Wiring diagram: mains/motor connection of control unit C 14 34
10.2 Wiring diagram: mains/motor connection of control unit C 15 35
10.3 Test instructions 36
English / Page 3
Warning! Risk of personal injury!
There follow important safety advice which must be followed
in order to prevent personal injuries!
Attention! Risk of material damage!
There follow important safety advice which must be followed
in order to prevent material damage!
2. Meaning of symbols
Operational check:
After connecting and programming most of the control
elements, it is advisable to test the function of the control unit.
Any fault can then be detected immediately and time is saved
in trouble-shooting.
Advice / Tip
English / Page 4
2. Meaning of symbols
On, mains voltage
Impulse
Malfunction
Open
Close
Power limit
Stop
External control elements
Electronic aerial
External photocell
Transmitter
(optosensor, photocell)
Receiver
(optosensor, photocell)
Closing edge safety device
RPM sensor
To control unit
Cable slack switch
Connection lead
Wicket door switch
Automatic timer
Lighting
Symbols of control unit, operator etc.:
English / Page 5
3. Pictures to control unit C 14 / C 15
Overview of door and surrounding
area:
A Membrane keypad
B Connections control unit in motor
C Ref. switch
C Site electric socket CEE standard
16 A
E Door leaf connection
Key switch:
0 red OFF
I blue ON
Control lights:
1. Photocell
2. OPEN travel limit
3. Automatic timer
4. CLOSE travel limit
5. Reference point
6. Malfunction
7. Impulse
8. Voltage
Control elements:
10. PROGRAMMING button
11. OPEN button
12. CLOSE button
13. STOP button
Plug connections:
25. X31 Closing edge safety device
27. X10 External control elements
28. X20 External photocell
29. X2c External control elements
30. F1 Fuse max 4A MT (only C 15)
31. S8 programming button SKS Test
(set to position “off”)
Fig.2: Membrane keypad and key switch
Fig.1: Overview of door and surrounding area
0
I
Fig.3: Overview on control buttons
P
2
1
3
4
5
6
7
8
1
2
3
O
8
O
1
O
2
O
3
O
30
O
11
O
12
O
10
O
7
O
29
O
6
O
5
O
25
O
31
O
4
O
27
O
28
2
8
4
!
1
!3
!2
English / Page 6
4. Important safety advice
This control unit may only be connected and put into operation by qualified and
suitable trained specialist personnel. For the purpose of this description qualified
and suitable trained specialist personnel are persons who are adequately
instructed or supervised by qualified electricians and are thus in a position to
recognize the hazards that electricity can cause. Moreover, they must hold
qualifications consistent with the work being carried out. This presupposes in
particular
• knowledge of applicable electro-technological regulations,
• training in the use and maintenance of adequate safety equipment,
• first aid training.
Attention!
Before carrying out any cabling work, it is essential to
disconnect the control unit from the mains supply.
• Observe local safety regulations!
• Always lay mains cable and control cable separately.
Control voltage 24 V DC.
Attention!
Before putting the control unit into operation, it is essential to
ensure, that there are no persons or objects within the door's
aeria of operation, since a number of settings set the door in
motion!
• All available emergency command devices must be tested prior to initial
operation.
• The door operator must be installed with the door closed!
• After installation and initial operation, those persons or their representatives
responsible for operating the door system must be shown how the door
system works!
• No cables should be fed into the top of the control unit!
• For technical reasons, the first time the control unit is switched on, the door
opens fully.
English / Page 7
4. Important safety advice
Attention!
Special note for installation according to protection category
IP 65: At the very latest following initial operation, the cable
with plug allowing connection to the mains must be replaced
by a fixed direct mains connection. At the same time a mains
isolator switch must be fitted.
Attention!
Non-compliance with this warning and safety instructions can
lead to personal injury and material damage.
English / Page 8
Function:
By means of membrane keypad Command 612 (Art.-No. 153 810) the door can
be travelled to direction OPEN or CLOSE and it can be stopped. The integrated
key switch makes it possible to switch off the control unit.
5.1 Connection of membrane keypad 'Command 612'
5. Initial operation of control unit C 14 / C 15
Fig. 4: Connection of membrane keypad
Connection:
• Unscrew all four screws in upper
part of housing.
• Fix the bottom part of housing to
the wall at a well reachable place
near door.
• Insert the enclosed system cable
between bottom part of housing
and wall.
• Remove the short circuit plugs from
socket X10 of control unit (A1).
• Connect membrane keypad (A2) and
control unit acc. to fig. 4.
• Close housing of membrane keypad.
• Set key switch to ON position
(blue mark).
English / Page 9
5. Initial operation of control unit C 14 / C 15
5.2 Control unit — door leaf connection
Connection:
• For power supply connections please see fig. 5.
Attention!
The control unit features a static current circuit. If this static
current circuit is interrupted, power operation of the door is
no longer possible. Elements within this static current circuit
are e.g. the cable slack switch, the wicket door switch and cable safety switch.
If these elements are not available, insert enclosed short-circuit plug into
socket X31.
Advice:
Please also connect according to fig. 5, even if you want to put
a door system with closing edge safety device into operation.
The optosensors (transmitter and receiver) will be installed later.
English / Page 10
Legend:
Switches (system plugs):
S5 Wicket door switch
S6 Cable slack switch
S7 Night lock
Switches (terminal screw connections):
S5a * Wicket door switch
S6a * Cable slack switch
S6b ♦ Cable safety device
Plug connections:
X31 Closing edge safety device
(in control unit)
X71A Wicket door contact
X71B Cable slack switch
X71C Night lock
X73 Connection cable
X74 ♦ Optosensor transmitter
Terminal blocks:
X7C Coiled cable
X7H Static current circuit
X7L Cable slack switch
X7V ♦ Connection terminal
5. Initial operation of control unit C 14 / C 15
* If connected, the short-circuit bridge must be removed
♦ If available
5.3 First operational check
• Insert the control unit mains plug into a site electric socket in accordance with
CEE standard 16 A.
• Check that the power supply at this socket corresponds to the voltage
indicated on the rating plate of the control unit and also that its protection
category complies with the local regulations.
Fig. 5: Control unit - door leaf connection
English / Page 11
5. Initial operation of control unit C 14 / C 15
• If the control unit is to be connected directly to the mains, a mains isolator
switch will have to be installed.
• For C 14: Make sure that the field rotates clockwise.
Operational check
Mains connection and cabling of operator:
• Half open the door by hand.
• Swith ON at the mains.
- The VOLTAGE control light (8) should light up.
-> If not, look up section 'no voltage' in the test instructions.
• Press the OPEN button (11).
- The door should open
-> If the door doesn't move: look up section 'no reaction on IMPULSE' in the
test instructions
-> The door closes: Press STOP buttton, revers the rotary field.
Operational check
Current static circuit:
• Actuate each safety element separately.
- Power operation of the door should now no longer be possible.
-> If this is not the case, check the electrical connection of the respective
safety element.
• Disconnect from mains supply.
Attention!
With the following settings it is important to ensure that the
door is NEVER allowed to open or close fully. Halt the door at
least 50 cm before it reaches its mechanical travel limits by
pressing the STOP button (13).
English / Page 12
5. Initial operation of control unit C 14 / C 15
5.4 Setting the reference point
• Move the door by hand to CLOSE position.
• Open cover on door operator.
• Unlock the switching spindle by
moving the red no-load lever (32) to
the front and by pushing the inner
door link disk (33) in direction of
spindle (see fig. 6).
• Turn the knurled wheel (34)
clockwise until the carriage (35) is
approx. 5 mm before the chamfered
end of the switching spindle
(see fig. 6).
• Re-lock the door link disk and secure it by a hearable engaging of the no-load
lever.
• Now the door has to be opened fully by hand.
• Now turn with the small knurled
wheel (37) the adjusting spindle,
until the reference point switch (38)
is actuated by the carriage (36)
(see fig. 7). Then turn the small
knurled wheel (37) 1 - 2 rounds
counterclockwise.
• Close the cover again.
• Move the door, power-operated, to the set travel limit CLOSED.
19
20
21
22
ca. 5 mm
32
33
34
35
23
24
22
36
37
38
Fig. 6: Setting the reference point (door is closed)
Fig. 7: Setting the reference point (door is opened)
English / Page 13
6. Display functions and programming possibilities
6.1 Summary of display functions and programming
possibilities
Display functions
After connecting to mains supply the control unit performs a self-check.
(all control lights light up for approx. 2 sec.).
• See fig. 3 / page 5
Error messages
If control light MALFUNCTION (6) lights upt, after shortly pressing button j (10)
the respective error number is indicated (LED's flash irregularly).
The error number is calculated by adding the flashing figures.
• See section 9, error numbers, page 33.
Programming of the operator's basic functions
Press button j (10) longer than 2 sec. The control unit changes from operating
mode to programming mode of basic functions, LED 1 flashes. All other LED's
are glowing. Release button j.
By pressing buttons h (11) or g (12) you can change settings in programming
menu and save with button j. (If button j is actuated without change of
settings by means of buttons h or g, the programming menu is skipped and
the settings remain unchanged.) After last programming menu the programming
of the operator's basic functions is completed, recognizable by all LED's going
out in sequence 8 - 1.
Programming of extended operator functions
Press button j (10) longer than 10 sec. The control unit changes from operating
mode to programming level for extended operator functions, LED 8 flashes quickly,
all other LED's are glowing. Hold button j pressed and select by means of
button h (11) or button g (12) the desired programming level (LED of level
flashes quickly, all other LED's are glowing). Now button j may be released. The
first programming menu of the desired level is selected (LED1 flashes, all other
LED's are glowing). Changes of settings in programming menu are made by
actuating button h or g and can be saved by pressing button j. (If button j is
actuated without change of settings by means of buttons h or g,
English / Page 14
6. Display functions and programming possibilities
the programming menu is skipped and the settings remain unchanged.) After the
last programming menu the programming of the extended operator function is
completed, recognizable by all LED's going out in sequence 8 - 1.
Advice for programming
The programmed data cannot be deleted, they are only overwritten. If the
control unit is in programming mode and neither programming button (h, g, j)
is pressed within 30 sec. the programming is cancelled. The control unit returns
to operating mode. The control light MALFUNCTION (6) flashes, by shortly
pressing button j error number 7 is indicated (= programming cancelled).
English / Page 15
6. Display functions and programming possibilities
Explanation of the extended operator functions:
Programming level
8. level
Operating modes.
Table:
see page 19.
3. level
Automatic timer.
Table:
see page 20/21.
5. level
Operator lighting /
signal lights.
Table:
see page 22/23
6. level
Reversion modes
Table:
see page 24
Functions
- Press and hold OPEN.
- Press and hold CLOSE.
- Impulse commands.
- Direction commands
(push button OPEN or
CLOSE).
- Impulse function OPEN.
- Toraufzeit
- Warning time
- Warning before start
- Premature closing after
passing photocell
- Lighting time
- Signal lights
- Lighting
- Photocell OPEN
- Photocell CLOSE
- Closing edge safety device
OPEN
- Closing edge safety device
CLOSE
- Power limit OPEN
- Power limit CLOSE
Explanation
The operator travels after start to travel limit
OPEN.
The operator travels after start to travel limit
CLOSE.
A running operator may be stopped or not
by command.
A running operator may be stopped or not
by command.
Reversion or priority OPEN.
Time, in which the door is open, before
door closes automatically.
Time period, in which signal light flashes,
before door closes automatically.
Time period, in which signal light flashes,
before door starts to move.
The door closes either after set open time or
premature after passing photocell.
(Connection of lighting is not possible).
The signal lights flash or glow at power
operated movement of the door
(Connection of lighting is not possible).
Adjustable for STOP, short or long reversion.
Adjustable for STOP, short or long reversion.
Adjustable for STOP, short or long reversion.
Adjustable for STOP, short or long reversion.
Adjustable for STOP, short or long reversion.
Adjustable for STOP, short or long reversion.
English / Page 16
6. Display functions and programming possibilities
6.2 Programming of operator's basic functions
2
1
3
4
5
6
7
8
P
LED OFF
LED glows
LED flashes
P
P
P
1
2
3
4
5
6
7
8
P
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
P
P
P
P
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
1
2
3
5
6
7
8
4
4
1
2
3
5
6
7
8
4
1
2
3
5
6
7
8
P
1
2
3
4
5
6
7
8
1. Programming of external
photocell
Actuate button j for approx. 2 sec.
until LED 1 flashes and all others are
glowing.
By pressing button h connection of
external photocell is possible.
-> LED 1 glows.
By pressing button g the operator
can be used without external
photocell.
-> LED 1 flashes.
Connection and activation of
external photocells, see point 8.3,
page 30.
Save by pressing button j.
2. Programming of travel limit OPEN
LED 2 flashes and all others are
glowing. Travel door to travel limit
OPEN by pressing button h or g
(operator runs without press and
hold) and save by pressing button
j.
3. Programming of travel limit CLOSE
LED 4 flashes and all others are
glowing. Travel door to travel limit
CLOSE by pressing button h or g
(operator runs without press and
hold) and save by pressing button j.
English / Page 17
6. Display functions and programming possibilities
4. Programming of power limit
OPEN
LED's 2 and 6 flash and all others
are glowing.
Pressing buttons h or g to adjust
the power limit in steps* from 1
(most sensible value) to 16.
Save by pressing button j.
5. Programming of power limit
CLOSE
LED's 4 and 6 flash and all others
are glowing.
Pressing buttons h or g to adjust
the power limit in steps* from 1
(most sensible value) to 16.
Save by pressing button j.
6. Programming of remote control
LED 7 flashes and all others are
glowing.
For connection of electronic aerial
see point 8.1, page 27.
Actuate the respective button of
coded hand transmitter, until LED 7
flashes quickly and save by pressing
button j.
Programming of operator's basic
function is completed, recognizable
by all LED's going out in sequence
8 - 1.
P
P
P
1
2
3
4
5
7
8
6
1
2
3
4
5
6
7
8
1
2
3
4
5
6
7
8
P
1
2
3
4
5
6
7
8
P
P
1
2
3
4
6
7
8
5
1
2
3
4
5
6
7
8
P
6
2
4
1
3
5
7
8
P
1
2
3
4
5
6
7
8
English / Page 18
6. Display functions and programming possibilities
* Indication of steps:
LED1 flashes = step 1
LED1 glows = step 2
LED 1 glows, LED 2 flashes = step 3
...
LED's 1 to 8 glow = step 16
Attention!
Set the power limit to be as sensitive as possible!
The effectivity of power limit has to be checked regularly.
English / Page 19
6. Display functions and programming possibilities
6.3 Programming of extended operator functions
Level 8: Operation modes
OFF ON
OFF ON
NO YES
NO YES
Reversion Direction
OPEN
NORM OPEN
BUTTON P
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
1234567
BUTTON
g
BUTTON
h
Menu 5 Impulse functions
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
Menu 4 OPEN / CLOSE - commands stop a running operator
Menu 3 Impulse commands stop a running operator
Menu 1 Press and hold for direction OPEN
Menu 2 Press and hold for direction CLOSE
Legend:
LED flashes
LED ON
LED OFF
supplied by factory
not possible
English / Page 20
6. Display functions and programming possibilities
6.3 Programming of extended operator functions
Level 3: Automatic timer
Closing function 5 1015202530
deactivated sec. sec. sec. sec. sec. sec.
Closing function 2 5 10 15 20 25
deactivated sec. sec. sec. sec. sec. sec.
0123456
sec. sec. sec. sec. sec. sec. sec.
NO YES
BUTTON P
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
1234567
BUTTON
g
2
1
3
4
5
6
7
8
Menu 1 OPEN time
Menu 2 Warning time
Menu 3 Warning before start
Menu 4 Premature closing after passing photocell
English / Page 21
6. Display functions and programming possibilities
35 40 50 80 100 120 150 180 255
sec. sec. sec. sec. sec. sec. sec. sec. sec.
30 35 40 45 50 55 60 65 70
sec. sec. sec. sec. sec. sec. sec. sec. sec.
7
sec.
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
8 9 10 11 12 13 14 15 16
BUTTON
h
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
Legend:
LED flashes
LED ON
LED OFF
supplied by factory
not possible
English / Page 22
6. Display functions and programming possibilities
6.3 Programming of extended operator functions
Level 5: operator lighting / signal lights
external external
external external
glowing flashing
BUTTON
P
1234567
BUTTON
g
Menu 1 Light time (connection of lighting is not possible)
Menu 2 Signal lights
Menu 3 Lighting (connection of lighting ist not possible)
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
English / Page 23
6. Display functions and programming possibilities
8 9 10 11 12 13 14 15 16
BUTTON
h
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
Legend:
LED flashes
LED ON
LED OFF
supplied by factory
not possible
English / Page 24
6. Display functions and programming possibilities
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
BUTTON
P
1234567
BUTTON
g
BUTTON
h
2
1
3
4
5
6
7
8
STOP SHORT LONG NOT
reversion reversion available
2
1
3
4
5
6
7
8
Menu 1 Power limit for OPEN direction
Menu 6 Closing edge safety device CLOSE dir.
Menu 2 Power limit for CLOSE direction
Menu 3 Photocell for OPEN direction
Menu 4 Photocell for CLOSE direction
Menu 5 Closing edge safety device OPEN direction
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
2
1
3
4
5
6
7
8
6.3 Programming of the extended operator functions
Level 6: Reversion modes
Legend:
LED flashes
LED ON
LED OFF
supplied by factory
not possible
English / Page 25
Legend:
Switches (system plugs):
S5 Wicket door switch
S6 Cable slack switch
S7 Night lock
Switches (screw terminals):
S5a * Wicket door switch
S6a * Cable slack switch
S6b ♦ Cable safety device
Plug connections:
X31 Closing edge safety device
(in control unit)
X71A Wicket door contact
X71B Cable slack switch
X71C Night lock
X71D Cable slack switch
X72 Optosensor receiver
X73 Connection cable
X74 Optosensor transmitter
Terminal blocks:
X7C Coiled cable
X7H Static current circuit
X7L Cable slack switch
X7V ♦ Connection terminal
Optosensors:
V5 Transmitter
V6 Receiver
* If connected, the shortcircuit bridge
must be removed.
♦ If available
7. Connection of closing edge safety device
Function:
The closing edge safety device monitors the bottom door seal. If whilst closing
the door meets with an obstruction, the closing edge safety device automatically
halts the door and lifts it to clear the obstruction.
Fig. 8: Wiring diagram closing edge safety
device
Connecting the closing edge safety
device:
Insert the optosensors into the bottom
door seal and connect them according
to fig. 8.
English / Page 26
Tests instructions:
• Interrupt the light path in the bottom door seal; this can be achieved by
deforming the seal or by removing the transmitter or receiver bung.
• It should now not be possible to subsequently close the door by press and
release.
• Make the light path in the bottom door seal clear again.
• It should now be possible again to close the door by press and release.
7. Connection of closing edge safety device
Displays on the optosensor circuit board:
GREEN LED: Voltage
YELLOW LED Static current circuit closed (should go out when cable slack
or wicket door device actuated)
RED LED Optosensor function indicator
(should go out when light beam interrupted)
Operational check
of the closing edge safety device:
• Switch on at the mains.
• Operate the door to arrive at its OPEN travel limit
• Press the CLOSE button (12).
- The door should close by press and release.
-> If this is not the case, check the optosensor (see test instructions).
• Whilst the door is still closing, press the bottom door seal together.
- The door should come to a halt, then rise a short distance.
-> If this is not the case, check the optosensor (see test instrcutions)
• Switch off at the mains.
Operational check of the optosensors:
Attention!
The function of optosensors should be checked at least once a
year in order to guarantee safe operation of the door system.
English / Page 27
8. Connection and initial operation of the accessories
8.1 Remote control
Connection of the electronic aerial
• Connect the electronic aerial to socket X20 in the control unit.
Adapting the control unit to a hand transmitter
See 6.2, step 6. Programming of remote control page 17.
In case of power failure the coding remains stored.
Operational check:
• Operate the hand transmitter from a distance of approx. 15 m
- The door should now start to move
-> If this is not the case, see test instructions 'remote control'.
Advice:
When installing, make sure that the aerial is properly aligned
in order to achieve the best possible range.
(Beware of the fact that metal parts have a shielding effect.)
English / Page 28
8. Connection and initial operation of the accessories
8.2 External control elements
Function:
The operation of the door system takes place by the commands OPEN, CLOSE,
STOP resp. IMPULSE. For this purpose the respective control elements of
Command range (push button, key switch and code keypad) can be connected
via system plug. For conventional cabling of the impulse button there is a
connection with screw clamps.
In detail the commands cause the following actions:
OPEN : The door is opened. If the door is in end position OPEN and the
automatic timer function is on, the open door time is started again.
CLOSE : The door is closed. If the door is in end position OPEN and the auto-
matic timer function is on, the open door time is terminated.
STOP : A running door is stopped. It can no longer be moved.
IMPULSE : The door is opened (exception: if the door is in end position OPEN, it
is closed).
If the door is in end position OPEN and the automatic timer function
is on, the open door time is started again.
Conventional connection:
• Install the impulse button (A2) to a
well accessible place to the wall
near the door.
• Connect the impulse button via
terminal X2C, contact 1 and 2, to
the control unit (A1), as shown in
fig. 9
• Test the function of the impulse
button.
Fig. 9: Connection impulse button
English / Page 29
8. Connection and initial operation of the accessories
Connection with system plugs:
• Install the control element (A3, A4
or A5) to a well accessible place to
the wall near the door.
• Remove the short circuit plug from
socket X10A of the membrane
keypad Command 612 (A2).
• Connect the control element to the
system socket X10A of the membra-
ne keypad as shown in fig. 10
• Test the function of the control
element.
Fig. 10: Connection of control elements
Advice!
You can also connect every single control element directly to
the control unit (A1) via socket X10.
If two or more control elements have to be connected to the
membrane keypad, the "joint for plug system RSK”, Art.-No.:
151 228 and a flat cable, Art.-No. 562 759 are required.
English / Page 30
8. Connection and initial operation of the accessories
8.3 Connection of external photocell
Function:
The external photocell monitors the passway of the door. If the door is closing
and there is any obstruction in the passway during closing, the door opens fully
again.
If the automatic timer is activated, the open door phase is increased by
activation of the photocell.
Attention!
When the door is closed, the photocells are switched off.
To adjust the photocell, open door fully or partially.
Connection of photocells: Special 613 , Art.-No. 153 550
Special 614 , Art.-No. 152 675
Special 615 , Art.-No. 152 703
• Program control unit for the operation with an external photocell
(see page 16, step 1).
• Connect the photocell to socket X20 in the control unit.
Cabling of photocell is made as shown in fig. 11.
More detailed information can be found in installation instruction of photocell.
English / Page 31
Fig. 11: Connection of photocell
Connection plan: photocell
8. Connection and initial operation of the accessories
In case there is already an aerial unit connected to this socket, then an adapter
(coupling for plug system, 3-pin, Art.-No. 562 856) and a flat cable
(Art.-No. 562 759) have to be connected according to above wiring diagram.
Operational check:
• Operate the door to CLOSE.
• Interrupt the photocell's light beam.
- The door must stop and then open again fully.
-> If this is not the case, check programming of photocell.
English / Page 32
8. Connection and initial operation of the accessories
8.4 Travel limit signals (relay)
Function:
On reaching the OPEN / CLOSE travel limits, the corresponding relay connects.
and signal light connection
Function:
The signal lights flash during power operation of the door. When the automatic
timer is activated, the signal lights are flashing additionnaly during warning time.
Connection of retrofit kit OPEN / CLOSE light (Art.No. 152 137)
• Connect both sockets X10 of control unit and retrofit kit with a system cable,
as shown in fig. 12.
• Connect the control elements, e.g. membrane keypad Command 612,
to socket X10A of the retrofit kit.
Fig. 12: Trave limit signal and signal light
Legend:
H1 Signal light CLOSE
H2 Signal light OPEN
H41 Signal light DRIVE IN (orange)
H43 Signal light DRIVE OUT (orange)
K1 Relay CLOSE
K2 Relay OPEN
K3 Relay SIGNAL LIGHTS
Plug connections:
X8A Travel limit relay
X8B Signal light relay
X10 Control unit
X10A External control elements
- - - - - site cabling
English / Page 33
• If control LED MALFUNCTION (6) is flashing, the referring error number is
indicated on shortly pressing button j (10) - LED's are flashing irregularly.
• The error number is calculated by adding of the flashing figures.
Error characteristic
Photocell actuated
Programming
cancelled
RPM sensor defective
Power limit
Excess travel stop
Testing closing edge safety
device not o.k.
Testing photocell not o.k.
Static current circuit
interrupted
Error number
6
7
9
10
11
13
15
36
LED flashing irregularly
LED 6
LED 7
LED 8 + 1
LED 8 + 2
LED 8 + 3
LED 8 + 5
LED 8 + 7
LED 1 - 8
9. Error messages
English / Page 34
10. Appendix
Fig. 13: Mains supply of control unit C 14
10.1 Connecting plan: Mains supply of control unit C 14
Attention! Observe local safety regulations! Always lay mains cables and
control cables separately!
External voltage at the terminals X4 will completely destroy the electronics!
Legend:
A1 Control unit
K1 OPEN inversion relay
K2 CLOSE inversion relay
M1 Motor with thermal overload protection
R1 Short circuit protection (PTC)
S0 Main switch*
S10 Emergency manual operation switch
S10a Maintenance release switch
S21 RPM sensor
S22 Reference point sensor
T1 Transformer
W1 Mains lead
X2 Terminal mains lead
X3 Terminal motor
X4 Terminal sensor motor
* on site
English / Page 35
10. Appendix
Fig. 14: Mains supply of control unit C 15
10.2 Connecting plan: Mains supply of control unit C 15
Attention! Observe local safety regulations! Always lay mains cables and
control cables separately!
External voltage at the terminals X4 will completely destroy the electronics!
Legend:
A1 Control unit
F1 Fuse (max. 4A MT)
K1 OPEN relay
K2 CLOSE relay
K3 LIGHT relay
M1 Motor with thermal overload protection
R1 Short circuit protection (PTC)
S0 Main switch*
S10 Emergency manual operation switch
S10a Maintenance release switch
S21 RPM sensor
S22 Reference point sensor
T1 Transformer
W1 Mains lead
X2 Terminal mains lead
X3 Terminal motor
X4 Terminal sensor motor
* on site
English / Page 36
10.3 Test instructinos
10. Appendix
Error
• No voltage.
• No reaction after
IMPULSE.
• Remote control.
Error message
• Control light
VOLTAGE does not
light up.
• Control light
MALFUNCTION
flashes.
Error No. 36.
• Control light
IMPULSE does not
flash after given
impulse on hand
transmitter.
Cause for error
• No voltage.
• Emergency hand chain not
in home position
• Operator disengaged.
• Thermo overload protection
in motor is active.
• Control unit is locked
(red mark).
• Static current circuit
(control elements) is
interrupted.
• Static current circuit
(door leaf) is interrupted.
• Electronic aerial not
connected.
• Wrong programming of
hand transmitter coding.
• Flat battery.
English / Page 37
10. Appendix
Remedies
• Check voltage.
• Check main fuses in electric distribution and mains plug connections.
• Return the emergency hand chain to the home position (see installation
instruction of operator).
• Engage the maintenance or quick release.
• Allow the motor to cool down.
• Unlock the control unit (blue mark).
• Insert short-circuit plug or control element plug into socket X10.
• Check cable slack, wicket door and cable safety switch.
• Connect aerial (s. page 27).
• Program new coding (see page 17).
• Insert new battery (9V, IEC 6F22 or 12V, A23).
English / Page 38
* if closing edge safety device is installed
10. Appendix
Error
• Power limit.
• Door can only be
opended.
• Door can only be
closed in dead
man's mode.*
• Operator starts up
then stops.
• No function.
Error message
• Control light
MALFUNCTION.
Error No.10.
• Control light MAL-
FUNCTION flashes,
error No. 15.
• Control light
REFERENCE POINT
does not light up
when passing the
reference point.
• Control light MAL-
FUNCTION flashes,
error No. 13.
• Red control light on
optosensor circuit
board does not light
up.
• Control light MAL-
FUNCTION flashes,
error No. 9.
• Control lights 1 - 7
flash.
Cause for error
• Power limit set too
sensitively.
• Door operation too sluggish.
• Photocell is programmed
buth no photocell is
connected.
• Wrong setting of reference
point switch.
• Optosensor not connected.
• Coiled cable defective.
• Optosensors are not in
bottom door seal or
defective.
• Bottom door seal is deformed.
• RPM sensor defective.
• Fault in control unit.
English / Page 39
10. Appendix
Remedies
• Set power limit less sensitively (see page 17).
• Have door system checked (greasing or similar).
• Check programming of photocell.
• Set reference point (see page 12).
• Install optosensor (see page 25).
• Check coiled cable and connections.
• Check installation of optosensors or replace them.
• Align bottom door seal or replace it.
• Have operator checked.
• Have control unit checked.
EN 55011
EN 50081
EN 50082
ETS 300220
Version: 08.2004
#61 657
1 - GB/KD 360197 - M - 0.5 - 0701
ENGLISH Copyright.
No part of this manual may be reproduced without our prior approval.
Subject to alterations in the interests of technical progress.
… 32 …

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