742891

Marantec Control 145 Handleiding

10
Verklein
Vergroot
Pagina terug
1/84
Pagina verder
Instructions for Initial Operation and
Wiring Plan Manual
Control Unit for Industrial Doors
GB
Control 144/145/145 FU
Please keep these instructions for further reference.
English / Page 2
1. Contents
Chapter Page
1. Contents 2
2. Meaning of Symbols 3
3. Pictures to Control Unit Control 144 / 145 / 145 FU 5
4. Important Safety Advice 7
5. Initial Operation of Control Units Control 144 / 145 / 145 FU 9
5.1 Connection Control Unit - Operator 9
5.1.1 Dynamic 121 - 128 and Dynamic 300 - 301 10
5.1.2 Dynamic 3-101 - 3-108 10
5.1.3 Dynamic 3-103 FU - 3-118 FU 11
5.2 Connection Control Unit - Door Leaf 13
5.3 Initial Operation 14
5.4 Setting the Reference Point 16
5.4.1 Dynamic 121 - 128 and Dynamic 300 - 301 16
5.4.2 Dynamic 3-101 - 3-118FU 18
6. Display Functions and Programming Functions 19
6.1 Summary of Display Functions and Programming Possibilities 19
6.2 Basic Functions of the Operator 23
6.3 Extended Operator Functions 36
7. Connection of the Closing Edge Safety Device 52
8. Connection and Initial Operation of the Accessories 54
8.1 Remote Control 54
8.2 External Control Elements 55
8.2.1 with System Plug 55
8.2.2 without System Plug 56
8.3 Photocell 59
8.4 Connection of Extension Units for Control Inputs 61
8.5 Connection of Extension Units for Control Exits 63
8.5.1 Information on End Positions (Relay) 64
8.5.2 Signal Light Connection for Automatic Timer Function 65
8.5.3 Signal Light Connection for Traffic Control Function 66
8.5.4 Lighting (Relay for Special Functions) 67
9. Appendix 68
9.1 Wiring Plans 68
9.1.1 Wiring Plan Control 144 68
9.1.2 Wiring Plan Control 145 70
9.1.3 Wiring Plan Control 145 FU 72
9.2 Error Numbers 74
9.3 Test Instructions 76
9.4 Technical Data 80
Warning! Risk of personal injury!
There follow important safety advice which must be followed
in order to prevent personal injuries!
Attention! Risk of material damage!
There follow important safety advice which must be followed
in order to prevent material damage!
2. Meaning of Symbols
English / Page 3
Operational check:
After connecting and programming most of the control
elements, it is advisable to test the function of the control unit.
Any fault can then be detected immediately and time is saved
in trouble-shooting.
Advice / Tip
English / Page 4
2. Meaning of Symbols
On, mains voltage
Impulse
Malfunction
Travel limit OPEN
Travel limit CLOSE
Power limit
Stop
External control elements
Electronic aerial
Photocell
Transmitter
(optosensor, photocell)
Receiver
(optosensor, photocell)
Closing edge safety device
RPM sensor
To control unit
Cable slack switch
Connection lead
Wicket door switch
Automatic timer
Lighting
Symbols of control unit, operator etc.:
Fig. 3: Control panel of control unit
Fig. 1: Overview of door and surrounding area
D
C
A
B
F
E
Fig. 2: Membrane keypad and key switch
3. Pictures to Control Unit Control 144 / 145 / 145 FU
English / Page 5
Overview of door and surrounding
area:
A Control panel of control unit
B Connectons in control unit
C Connections in door operator
D Setting the reference point
E Site electric socket CEE-Standard 16A
F Connection to door leaf
Key switch:
0red OFF
1blueON
LED’s:
1. Photocell
2. Travel limit OPEN
3. Times for automatic timer
4. Travel limit CLOSE
5. Reference point
6. Malfunction
7. Impulse
8. Voltage
15. Closing edge safety device
Control elements:
10. PROGRAMMING button
11. OPEN button
12. CLOSE button
13. STOP button
3
1
15
2
12
11
13
0
I
P
5
2 3 1
O
8
O
1
O
2
O
3
O
11
O
10
O
7
O
6
O
5
O
4
O
12
English / Page 6
3. Pictures to Control Unit Control 144 / 145 / 145 FU
Plug connections:
25. X30 Closing edge safety device
CLOSED
26. X20a Electronic aerial
27. X10 External control elements
28. X20 Photocell
29. X40 RPM sensor
30. X31 Closing edge safety device
OPEN
31. X5 Keypad on cover
32. X8b Signal light relay
33. X8a Limit relay
34. X8c Traffic control relay
35. X8d Relay for special functions
38. X5E Circuit board for button
connection
Connecting terminals:
39. X2c External control elements
Programming buttons:
36. S20 Photocell function
37. S20a Photocell function
Fig. 4: Connections in control unit
P
X32
X10
X20
X20a
X30
X40
F4
6,3A
F3
6,3A
F2
6,3A
F1
125mA
6,3A
F1
3
4UVVW
L1
L2 L2 L3 N N
5
1213 20 21 1415 1617
X3
X2
C
D
ON
OFF
O
38
O
32
O
34
O
30
O
36
O
37
O
33
O
32
O
35
O
31
O
39
O
25
O
29
O
27
O
28
O
26
4. Important Safety Advice
English / Page 7
This control unit may only be connected and put into operation by qualified and
suitably trained specialist personnel. For the purpose of this description qualified
and suitably trained specialist personnel are persons who are adequately instructed
or supervised by qualified electricians and are thus in a position to recognize
the hazards that electricity can cause. Moreover, they must hold qualifications
consistent with the work being carried out. This presupposes in particular
• knowledge of applicable electro-technological regulations,
• training in the use and maintenance of adequate safety equipment,
• first aid training.
Attention!
Before carrying out any cabling work, it is essential to
disconnect the control unit from the mains supply.
• Observe local safety regulations!
• Always lay mains cable and control cable separately.
Control voltage 24 V DC.
Attention!
Before putting the control unit into operation, it is essential to
ensure, that there are no persons or objects within the door's
aeria of operation, since a number of settings set the door in
motion!
• All available emergency command devices must be tested prior to initial
operation.
• The door operator must be installed with the door closed!
• After installation and initial operation, those persons or their representatives
responsible for operating the door system must be shown how the door
system works!
• No cables should be fed into the top of the control unit!
• For technical reasons, the first time the control unit is switched on and after
actuating the control elements, the door travels to its end position OPEN.
English / Page 8
4. Important Safety Advice
Attention!
Special note for installation according to protection category IP 65:
At the very latest following initial operation, the cable with
plug allowing connection to the mains must be replaced by
a fixed direct mains connection. At the same time a mains
isolator switch must be fitted.
Attention!
Non-compliance with this warning and safety instructions can
lead to personal injury and material damage.
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
English / Page 9
5.1 Connection control unit - door operator
• Connect control unit according to fig. 5 or 7.
Connections in control unit:
50. Protective conductor
51. Power cable operator
52. RPM sensor
Legend wiring plans:
ST1 Control unit
A1 Door operator
Connecting terminals
X3 Power cable operator
X3a Motor
Plug conections:
X40 RPM sensor
X41 RPM sensor
Fig. 5: Connections in control unit Control 144 Fig. 7: Connections in control unit Control 145
Fig. 6: Wiring plan with control unit Control 144 Fig. 8: Wiring plan with control unit Control 145
51 50 52
51 50 52
Fig. 10: Connections in door operator
Fig. 9: Connections in door operator
5.1.2 Dynamic 3-101 - 3-108
• Connect control unit to door operator according to fig. 10.
English / Page 10
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
5.1.1 Dynamic 121 - 128 / Dynamic 300 - 301
• Connect control unit to door operator according to fig. 9.
56
55
54
Connections in door operator:
54. Protective conductor
55. Motor
56. RPM sensor
Connections in door operator:
54. Protective conductor
55. Motor
56. RPM sensor
O
56
O
55
O
54
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
English / Page 11
5.1.3 Dynamic 3-103 FU - 3-118 FU
Connections in control unit:
50. Protective conductor
51. Power cable operator
52. RPM sensor
53. Command signal
Fig. 11: Connections in control unit
Control 145 FU
Advice:
Detailed information regarding initial operation of FU control
units can be found in the respective additional instructions.
• Connect the door operator according to fig. 11.
Advice:
Connect the marked system cable to command signal socket
from control unit (53) and from operator (57).
O
51
O
53
O
50
O
52
English / Page 12
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
Connections frequency transformer
in operator motor:
54. Protective conductor
55. Motor
56. RPM sensor
57. Command signal
Legend wiring plans:
ST1 Control unit
A1 Operator
Connecting terminals:
X3 Power cable operator
X3a Motor
Plug connections:
X40 RPM sensor
X41 RPM sensor
X44 Control signal
X45 Control signal
Fig. 12: Connections in operator motor with
frequency transformer
Fig. 13: Wiring plan
O
55
O
56
O
57
O
54
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
English / Page 13
Attention!
The control units Control 144 / 145 / 145 FU feature a static
current circuit. If this static current circuit is interrupted, power
operation of the door is no longer possible. Elements within
this static current circuit are e.g. the cable slack switch, the wicket door switch
and cable safety switch. If these elements are not available, insert enclosed
short-circuit plug into socket X30.
5.2 Connection control unit - door leaf
Attention!
If you want to put a door system with closing edge safety
device into operation, please pass on according to wiring
diagram mentioned on page 52 (fig. 18) insted of wiring
diragram mentioned below.
For following operational check the optosensor (transmitter and receiver) may
not be connected.
Connection of cable slack device (all except Dynamic 300 - 301)
• Connect system cable to socket X30 in control unit.
Legend:
Switches with system plug connections:
S5 Wicket door switch
S6 Cable slack switch
S7 Night lock
Switches for terminal screw connections:
S5a * Wicket door switch
S6a * Cable slack switch
S6b * Cable safety device
Plug connections:
X30 Closing edge safety device
(in control unit)
X71A Wicket door contact
X71B Cable slack switch
X71C Night lock
X71D Cable slack switch
X73 Connection cable
X74 z Optosensor transmitter
Connecting terminals:
X2C Static current circuit
(in control unit)
X7C Coiled cable
X7H Static current circuit
X7L Cable slack switch
* If connected, the short-circuit bridge
must be removed
z If available
English / Page 14
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
5.3 Initial Operation
Fig. 14: Wiring plan
Advice:
For Control 144:
Make sure that the field rotates clockwise.
• Insert the control unit mains plug into a site electric socket in accordance with
CEE standard 16 A.
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
English / Page 15
• Check that the power supply at this socket corresponds to the voltage
indicated on the rating plate of the control unit and also that its protection
category complies with the local regulations.
• If the control unit is to be connected directly to the mains, a mains isolator
switch will have to be installed.
Operational check
Mains connection and cabling of operator:
• Half open the door by hand.
• Swith ON at the mains.
- The VOLTAGE control light should light up.
-> If not, look up section 'no voltage' in the test instructions.
• Press the OPEN button.
- The door should open
-> If the door doesn't move: look up section 'no reaction on IMPULSE'
in the test instructions
Operational check
Safety circuit:
• Actuate each safety element separately.
- Power operation of the door should now no longer be possible.
-> If this is not the case, check the electrical connection of the respective
safety element.
• Disconnect from mains supply.
Attention!
With the following settings it is important to ensure that the
door is never allowed to open or close fully. Halt the door at
least 50 cm before it reaches its mechanical travel limits by
pressing the STOP button.
Fig. 15: Setting the reference point (end position CLOSED)
English / Page 16
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
5.4 Setting the reference point
5.4.1 Dynamic 121 - 128 and Dynamic 300 - 301
Dynamic 121 - 128:
Move the door by hand to CLOSE position.
Dynamic 300 - 301:
Mount boom in end-of-travel position CLOSE.
• Open transparent cover on door operator.
• Unlock the switching spindle by moving the red no-load lever (19) to the
front and by pushing the inner door link disk (20) in direction of spindle
(see fig. 15).
• Turn the knurled wheel (21) clockwise until the carriage (22) is approx. 5 mm
before the left chamfered end of the switching spindle (see fig. 15).
• Re-lock the door link disk and secure it by a hearable engaging of the no-load
lever.
• Now the door has to be opened fully by hand (Dynamic 121 - 128).
ca. 5 mm
U1
U2
9
U0
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
English / Page 17
• Now turn with the small knurled wheel (23) the adjusting spindle, until the
reference point switch (24) is actuated by the carriage (22) (see fig. 16).
• Then turn the small knurled wheel (23) 2 turns (Dynamic 121 - 128) resp.
5 turns (Dynamic 300 - 301) counterclockwise.
• Close the transparent cover again.
• Move the door, power-operated, to the set end-of-travel position CLOSED.
Fig. 16: Setting the reference point (end position OPEN)
U4 U2
U3
5.4.2 Dynamic 3-101 - 3-118 FU
• Move the door by hand to ist mechanical OPEN travel limit.
• Open housing cover on door operator.
• Release the stop (grub screw J) of control cam (B).
• Set control cam (B) in such way, the the reference point switch (G) is actuated
as shown in fig. 17 (position H), (approx. 2 mm from switch point).
• Fix control cam (B) by screwing on grub screw (J).
• Close the housing cover again.
• Connect to mains and actuate button CLOSE DOOR (12).
The door travels to the travel limit CLOSE, which is pre-set by factory.
Fig. 17: Setting the reference point
English / Page 18
5. Initial Operation of Control Unit Control 144 / 145 / 145 FU
"
6. Display Functions and Programming Possibilities
English / Page 19
6.1 Summary of display functions
Meaning of symbols:
LED off
LED on
LED flashing slowly
LED flashing quickly
Display functions
After connecting to mains supply the
control unit performs a self-check. (all
control lights light up for approx. 2 sec.).
• See as well door stages, page 21.
Permanent actuation of control
elements
If control light MALFUNCTION (6) lights
up, after shortly pressing button j (10),
the control unit changes to the status
indication mode (LED 7 flashing irregularly)
• See as well status indications,
page 22.
During normal operation the display shows following door stages:
English / Page 20
6. Display Functions and Programming Possibilities
Error messages
• If control light MALFUNCTION (6) is
flashing, after shortly pressing button j
(10), the respective error number is
indicated (LED's are flashing irregularly -
example: error 7).
Error memory
The error memory indicates the last 5
error messages of the control unit.
• Shortly press button j.
All LED's light up one after the other in
sequence 1 - 8.
• The control unit indicates the current
error.
• Press button g (12) in order to have old
errors indicated.
• Press button 팬 (11) in order to have the
current error indicated.
• Press button j in order to terminate the
indication of error memory.
• All LED's go off in sequence 8 - 1.
Advice:
The error number is calculated by adding the irregularly
flashing LED's.
See as well section 9.2, error numbers, page 74.
6. Display Functions and Programming Possibilities
English / Page 21
Indication of door stages:
Door in end-of-travel position OPEN
Door in intermediate position OPEN
Signal light is on
Signal light is flashing
Door in end-of-travel position CLOSED
Door in intermediate position CLOSED
Door passes the reference point
Permanent actuation of a control element
Malfunction, current error message
Remote control is actuated
Voltage
English / Page 22
6. Display Functions and Programming Possibilities
Status indications:
Display shows permanent
actuation
No permanent actuation
IMPULSE button pressed
OPEN button pressed
CES (closing edge safety
device) OPEN actuated
CLOSE button pressed
CES (closing edge safety
device) CLOSED actuated
Photocell actuated
Static current circuit is
interrupted
6. Display Functions and Programming Possibilities
English / Page 23
6.2 Basic functions of the operator
Programming process:
• Press button j for approx. 2 sec. and
release it again.
• The control unit changes from operation
mode to programming mode for basic
functions.
LED 2 is flashing and all others are on.
• Press button 팬 or 팫 to indicate the
current setting of the menu.
• When pressing button 팬 or 팫 again,
changes are carried out in programming
menu. The current values are saved with
button j. The control unit changes to
the next programming menu.
• If button j is pressed without carrying
out any changes with button 팬 or 팫,
the programming menu is skipped and
the settings remain unchanged.
• After the last programming menu the
programming of basic functions of the
operator is terminated, recognizable by
all LED's going out in sequence 8 - 1.
English / Page 24
6. Display Functions and Programming Possibilities
General advice for programming the control unit
Indication of reference point
The operator is above the reference point:
• LED 5 flashing
The operator is below the reference point:
• LED 5 is on.
Advice:
The control unit can only be programmed if a valid
reference point is set. Therefore please perform once a
power-operated door travel to OPEN and CLOSE position
before programming.
Advice for programming:
If the control unit is in programming mode and neither
programming button (h ,g, j) is pressed during 120
sec., the programming is cancelled and the control unit
changes again to the operation mode.
6. Display Functions and Programming Possibilities
English / Page 25
• Travel the door to the desired door
position with button h or g.
• LED 7 is on.
Indication of the fine adjustment
• Press button 팬 or 팫 shortly to carry
out the fine adjustment of the door
position.
• LED 7 is flashing during button impulse.
Setting of the positions
Advice:
The control unit moves
the door without press-
and-hold!
English / Page 26
6. Display Functions and Programming Possibilities
1. Programming of 'OPEN travel limit'
• Press button j for approx. 2 sec. and
then release it.
• LED 2 is flashing and all others are on.
• Press button 팬 or 팫 to set the end
position.
• Save the end position by pressing
button j.
• The control unit changes automatically
to programming menu 'intermediate
position OPEN'.
6. Display Functions and Programming Possibilities
English / Page 27
2. Programming of the
'intermediate position OPEN'
LED's 2 and 3 are flashing and all others
are on:
• Press button 팬 or 팫 to set the
intermediate position.
• Save this intermediate position by
pressing button j.
• The control unit changes automatically
to the programming menu 'intermediate
position CLOSE'.
English / Page 28
6. Display Functions and Programming Possibilities
3. Programming of the
'intermediate position CLOSE'
LED's 3 and 4 are flashing and all others
are on:
• Press button 팬 or 팫 to set the
intermediate position.
• Save this intermediate position by
pressing button j.
• The control unit changes automatically
to the programming menu 'CLOSE
travel limit'.
6. Display Functions and Programming Possibilities
English / Page 29
4. Programming of the 'CLOSE travel limit'
LED 4 is flashing and all others are on:
• Press button 팬 or 팫 to set the end
position.
• Save the end position by pressing
button j.
• The control unit changes automatically
to the programming menu 'power limit
OPEN'.
English / Page 30
6. Display Functions and Programming Possibilities
5. Programming 'power limit OPEN'
LED's 2 and 6 are flashing and all others
are on:
• Press button 팬 or 팫 to have the
current settings of the menu shown.
• Press button 팬 or 팫 to set the power
limit in steps from 1 (most sensible
value) to 16.
• Save the power limit by pressing button
j.
• The control unit changes automatically
to the programming menu 'power limit
CLOSE'.
Step 1
Step 2
Step 3
...
Step 16
LED 1 is flashing
LED 1 is on
LED 1 is on,
LED 2 is flashing
...
LED's 1 to 8 are on
Attention!
The effectivity of power limit has to be checked regularly.
Advice:
Set the power limits to be as sensitive as
possible.
6. Display Functions and Programming Possibilities
English / Page 31
6. Programming of 'power limit CLOSE'
LED's 4 and 6 are flashing and all others
are on.
• Press button 팬 or 팫 to have the
current settings of the menu shown.
• Press button 팬 or 팫 to set the power
limit in steps from 1 (most sensible
value) to 16.
• Save the power limit by pressing button
j.
• The control unit changes automatically
to the programming menu
'remote control'.
Step 1
Step 2
Step 3
...
Step 16
LED 1 is flashing
LED 1 is on
LED 1 is on,
LED 2 is flashing
...
LED's 1 to 8 are on
Advice:
Set the power limits to be as sensitive as
possible.
English / Page 32
6. Display Functions and Programming Possibilities
7. Programming of remote control
Table: Storage allocation
Advice:
You can read in up to 5 differently coded remote
controls.
LED Intermediate Central Master Traffic
positions control function control
1
Impulse Impulse Impulse Exit
2
Impulse HALF OPEN Impulse HALF OPEN Impulse HALF OPEN Entrance
3
Impulse HALF CLOSED
4
OPEN
5
CLOSE
t
n
aM
a
r
e
c
6. Display Functions and Programming Possibilities
English / Page 33
• LED 7 is flashing and all others are on.
• Press button 팬 or 팫 to select the first
storage place.
LED's 7 and 1 are flashing, all others are
on.
• You can select the desired storage place
by pressing button j several times.
LED 7 and and the LED of the selected
storage place are flashing.
Programm remote control
(Example storage place 1):
• Press button 팬.
LED 7 is flashing, LED 1 is flashing
irregularly, all others are on.
• Actuate the respective button on the
hand transmitter, until LED 7 flashes
quickly. The control unit has now
learned the code of the hand
transmitter.
• Press button j to save the coding of
the remote control.
The LED of the selected storage place
goes off. The control unit changes now
to the programming menu for the next
storage place.
LED's 7 and 2 are flashing.
...
English / Page 34
6. Display Functions and Programming Possibilities
Delete programming
(Example storage place 1):
• Press button 팫.
LED 7 is flashing, LED 1 is off, all others
are on.
• Press button j to delete the coding of
the selected storage place.
The control unit now changes to the
programming menu for the next storage
place.
LED's 7 and 2 are flashing.
...
Terminate programming of the
remote control:
• Press button j P after indication of
the fifth storage place to finish the
programming of remote controls.
• The control unit changes automatically
to the programming menu
'RESET factory settings'.
6. Display Functions and Programming Possibilities
English / Page 35
8. Programming 'RESET factory settings'
LED 8 is flashing and all others are on:
• Press button 팬 or 팫 to select the
RESET function.
• LED 1 is flashing quickly, function 'No
RESET' is selected. All programmed
values remain unchanged.
• LED 1 is on, function 'RESET' is selected.
All programmed values are over-written
by the factory settings.
• Press button j to confirm the RESET
function.
• All LED's go out in sequence 8 - 1.
Programming is finished.
• If RESET has been selected, the control
unit begins with a new start, recogniza-
ble by all LED's glowing for 2 sec.
• The control unit is in operation mode
(at power failure all settings remain
unchanged).
English / Page 36
6. Display Functions and Programming Possibilities
Programming process
• Press button j for longer than 10 sec.
The LED performs a countdown, all
LED's starting with 8 to 1 light up.
• When all 8 LED's are on permanently,
release button j.
You are now in the first level for pro-
gramming the extended operator func-
tions, LED 3 is flashing quickly, all other
LED's are on.
• When pressing button j again, you
immediately change to the next level for
programming the extended operator
functions.
The LED of the selected level is flashing
quickly, all other LED's are on.
6.3 Extended operator functions
6. Display Functions and Programming Possibilities
English / Page 37
• With button h or g you change to the
first menu of the selected level.
LED 1 is flashing slowly, all other LED's
are on.
• When pressing button h or g a second
time, the current setting of the selected
menu is shown.
• Now you can change the settings in the
selected programming menu with but-
ton h or g and save by pressing button
j. (If button j is actuated without
change of settings by means of buttons
h or g, the settings remain unchanged
and the control unit shows again the
selected menu.)
• The control unit shows the last selected
menu.
The LED of the selected menu is
flashing, all other LED's are on.
• With button j the next menu of the
current level is selected.
The LED of the selected menu is
flashing, all other LED's are on.
English / Page 38
6. Display Functions and Programming Possibilities
• After the last programming menu of the
selected level the control unit changes
to the selected programming level.
The LED of the selected level is flashing
quickly, all other LED's are on.
• With button j the next programming
level is selected.
• After the last programming level the
programming of the extended operator
functions is terminated, recognizable by
all LED's going off in sequence 8 - 1.
6. Display Functions and Programming Possibilities
English / Page 39
English / Page 40
6. Display Functions and Programming Possibilities
Explanation of the extended operater functions:
Programming level
3rd level
Automatic timer function
4th level
Parameter
6th level
Reversion modes
8th level
Operation modes
Functions
- OPEN time of the door
- Warning time
- Warning before start
- Early closing after passing photocell
- Signal lights
- Excess travel stop
- Offset learned power limit
- Sensibility of power limit
- OPEN power limit
- CLOSE power limit
- Photocell OPEN
- Photocell CLOSE
- Closing edge safety device OPEN
- Closing edge safety device CLOSE
- Press-and-hold function OPEN
- Press-and-hold function CLOSE
- Impulse commands
- Direction commands
(push button OPEN resp. CLOSE)
- Special functions
6. Display Functions and Programming Possibilities
English / Page 41
Explanation
Time, in which the door is open, before door closes automatically.
Time period, in which signal light flashes, before door closes
automatically.
Time period, in which signal light flashes, before door starts to move
The door closes either after set open time or early after passing
photocell
You have the choice between flashlight or permanent light for the
operation mode of the signal lights.
Time period in which the operater switches off without having reached
one of the end positions.
The learned power limit can be set in steps from 1 - 16
The sensibility of power limit can be set in steps from 1 - 16
Possible settings: Operator STOP, short or long reversion
Possible settings: Operator STOP, short or long reversion
Possible settings: Operator STOP, short or long reversion
Possible settings: Operator STOP, short or long reversion
Possible settings: Operator STOP, short or long reversion
Possible settings: Operator STOP, short or long reversion
After start the operator travels to the pre-selected position
After start the operator travels to the pre-selected position
Actuation of the IMPULSE button when operator is running
Actuation of the direction button when operator is running
Intermediate positions, central control, master button, traffic control
Settings from factory
Automatic timer function
not activated
Automatic timer function
not activated
0 sec.
No
Flashlight
55 sec.
Step 4
Step 13
STOP
STOP
Not existing
Long reversion
Not existing
Short reversion
ON
ON
OFF
ON
Intermediate position
English / Page 42
6. Display Functions and Programming Possibilities
>10 sek.
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Short programming instructions for the extended
operator functions:
Level 3:
Automatic
timer function
See table
page 46 / 47
release j!
Menu 2: Warning time
Menu 1: OPEN time of the door
Menu 3: Warning before start
Menu 4: Early closing photocell
Menu 5: Signal lights
sec.
6. Display Functions and Programming Possibilities
English / Page 43
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Level 4:
Parameter
See table
page 48/49
Menu 2: Offset learned power limit
Menu 1: Excess travel stop
Menu 3: Sensibility power limit
Legend:
LED off
LED on
LED flashing slowly
flashing quickly
English / Page 44
6. Display Functions and Programming Possibilities
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Short programming instructions for the extended operator functions:
Level 6:
Reversion
modes
See table
page 50
Menu 2: Power limit CLOSE
Menu 1: Power limit OPEN
Menu 3: Photocell OPEN
Menu 4: Photocell CLOSE
Menu 5: Closing edge safety device OPEN
Menu 6: Closing edge safety device CLOSE
6. Display Functions and Programming Possibilities
English / Page 45
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Level 8:
Operation
modes
See table
page 51
Menu 2: Press-and-hold function CLOSE
Menu 1: Press-and-hold function OPEN
Menu 3: Impulse commands
Menu 4: Direction commands
Menu 5: Special functions
English / Page 46
6. Display Functions and Programming Possibilities
Programming of extended operator functions
Level 3: Automatic timer function
Legend:
LED off
LED on
LED flashing slowly
flashing quickly
Menu 1: OPEN time
Menu 4: Early closing after passing photocell
Menu 3: Warning before start
Menu 5: Signal lights
Menu 2: Warning time
BUTTON P
BUTTON
g
1234567
Closing function
5 1015202530
deacti-vated sec. sec. sec. sec. sec. sec.
Closing function
2 5 10 15 20 25
deaktiviert sec. sec. sec. sec. sec. sec.
0123456
sec. sec. sec. sec. sec. sec. sec.
NO YES
permanent
flashing
6. Display Functions and Programming Possibilities
English / Page 47
supplied by factory
not possible
Advice:
If automatic timer function is activated, a photocell has to be
connected. Otherwise no automatic timer function is possible.
8 9 10 11 12 13 14 15 16
35 40 50 80 100 120 150 180 255
sec. sec. sec. sec. sec. sec. sec. sec. sec.
30 35 40 45 50 55 60 65 70
sec. sec. sec. sec. sec. sec. sec. sec. sec.
7
sec.
BUTTON
h
English / Page 48
6. Display Functions and Programming Possibilities
Programming of extended operator functions
Level 4: Parameter
Legend:
LED off
LED on
LED flashing slowly
flashing quickly
Menu 1: Excess travel stop
Menu 3: Sensibility power limit
Menu 2: Offset learned power limit
BUTTON P
BUTTON
g
1234567
30 40 50 55 65 80 100
sec. sec. sec. sec. sec. sec. sec.
1234567
1234567
6. Display Functions and Programming Possibilities
English / Page 49
supplied by factory
not possible
BUTTON
h
8 9 10 11 12 13 14 15 16
120 140 160 180 190 200 210 220 240
sec. sec. sec. sec. sec. sec. sec. sec. sec.
8 9 10 11 12 13 14 15 16
8 9 10 11 12 13 14 15 16
English / Page 50
6. Display Functions and Programming Possibilities
Programming of extended operator functions
Level 6: Reversion modes
Menu 1: Power limit for OPEN direction
Menu 4: Photocell for CLOSE direction
Menu 5: Closing edge safety device OPEN direction
Menu 3: Photocell for OPEN direction
Menu 6: Closing edge safety device CLOSE direction
BUTTON P
BUTTON
g
BUTTON
h
1234567
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
STOP SHORT LONG NOT
reversion reversion available
Menu 2: Power limit for CLOSE direction
6. Display Functions and Programming Possibilities
English / Page 51
Programming of extended operator functions
Level 8: Operation modes
Menu 1 Press-and-hold function for OPEN direction
Menu 4 OPEN / CLOSE command active at running operator
Menu 5 Special functions
Menu 3 Impulse command active at running operator
Menu 2 Press-and-hold function for CLOSE direction
supplied by factory
not possible
BUTTON
g
BUTTON
h
BUTTON P
1234567
OFF ON
OFF ON
NO YES
NO YES
Inter-mediate Central Master Traffic
positions
control function control
English / Page 52
7. Connection of Closing Edge Safety Device
Connecting the closing edge
safety device:
Insert the optosensors into the bottom
door seal and connect them electrically.
Legend:
Switches with system plugs:
S5 Wicket door switch
S6 + Cable slack switch
S7 Night lock
Switches for screw terminals:
S5a * Wicket door switch
S6a *+ Cable slack switch
S6b * Cable safety device
Plug connections:
X30 Closing edge safety device
(in control unit)
X71A Wicket door contact
X71B + Cable slack switch
X71C Night lock
X71D Cable slack switch
X72 Optosensor receiver
X73 Connection cable
X74 Optosensor transmitter
Terminal blocks:
X2C Static current circuit
(in control unit)
X7C Coiled cable
X7H Static current circuit
X7L Cable slack switch
Optosensors:
V5 Transmitter
V6 Receiver
* If connected, the short-circuit bridge
must be removed
+ only Dynamic 121 - 128
Function:
The closing edge safety device monitors the bottom door seal. If whilst closing
the door meets with an obstruction, the closing edge safety device automatically
halts the door and lifts it to clear the obstruction.
Fig. 18: Wiring diagram
7. Connection of Closing Edge Safety Device
English / Page 53
Test instructions:
• Interrupt the light path in the bottom door seal; this can be achieved by
deforming the seal or by removing the transmitter or receiver bung.
• It should now not be possible to subsequently close the door by press and
release.
• Make the light path in the bottom door seal clear again.
• It should now be possible again to close the door by press and release.
Displays on the optosensor circuit board:
GREEN LED: Voltage
YELLOW LED: Static current circuit closed
(should go out when cable slack or wicket door device
actuated)
RED LED: Optosensor function indicator
(should go out when light beam interrupted)
Operational check of the
closing edge safety device:
• Switch on at the mains.
• Operate the door to arrive at its OPEN travel limit
• Press the CLOSE button (12).
- The door should close by press and release.
-> If this is not the case, check the optosensor (see test instructions)
• Whilst the door is still closing, press the bottom door seal together.
- The door should come to a halt, then rise a short distance.
-> If this is not the case, check the optosensor (see test instrcutions)
• Switch off at the mains.
Operational check
of the optosensors:
Attention!
The function of optosensors should be checked at least once a
year in order to guarantee safe operation of the door system.
English / Page 54
8. Connection and Initial Operation of the Accessories
8.1 Remote control
Connection of the electronic aerial
• Connect the electronic aerial to socket X20a (26) in the control unit.
Adapting the control unit to a hand transmitter
See as well 6.2, step 7. Programming of remote control page 32.
In case of power failure the coding remains stored.
Operational check:
• Operate the hand transmitter from a distance of approx. 15 m.
- The door should now start to move
-> If this is not the case, see test instructions 'remote control'.
Advice:
When installing, make sure that the aerial is properly aligned in
order to achieve the best possible range. (Beware of the fact
that metal parts have a shielding effect.)
8. Connection and Initial Operation of the Accessories
English / Page 55
8.2.1 Connection of external control elements with system
plug
Examples for external control elements with system plugs:
• Push button of Command range
• Code keypad Command 201
• Key switch Command 311 and 411
Connection of control elements:
Advice:
If several key switches or code keypads are connected, the
coupling for plug system (for series connection) is required,
Art.-No. 151 228.
Instructions for connecting several control elements are contained in the
enclosed coupling's connection plan.
Attention!
Before connecting external control elements, the short-ciruit
plug has to be withdrawn from socket X10 (27) of control unit.
8.2 External control elements
External control elements can actuate various functions:
STOP: The operator can no longer be actuated, a moving door ist brought
to a halt.
IMPULSE: The door opens (exception: if the door already has reached its travel
limit OPEN, it then closes). A moving door cannot be stopped.
OPEN: The door opens. If the automatic timer function is activated,
the open phase of the door is increased.
CLOSE: The door closes. If the automatic timer function is activated,
the open phase of the door is reduced.
English / Page 56
8. Connection and Initial Operation of the Accessories
• The control elements with
system plugs can now be
connected to this socket.
Operational check:
• Operate the external control element.
-> The desired function should be
carried out.
8.2.2 Connection of external control elements without
system plug
Examples for external control elements without system plug:
• Pull button Command 701
• Push button Command 601 and 602
• Code keypad Command 202
Connection of control elements
• Connect the control elements to connecting terminal X2c (39).
Fig. 19: Wiring diagram
8. Connection and Initial Operation of the Accessories
English / Page 57
Connection plan: Control elements S2 and S4 are active when the operator is running:
Following functions are available at connecting terminal X2c:
S0 (STOP): Connection: terminals 12 and 13 (remove short-circuit plug)
Contact category: opener
Connection mode: several contacts have to be connected in series!
S1 (IMPULSE): Connection: terminals 20 and 21
Contact category: closer
Connection mode: several contacts have to be connected parallelly!
S2 (OPEN): Connection: terminals 16 and 15
Contact category: closer
Connection mode: several contacts have to be connected parallelly!
S4 (CLOSE): Connection: terminals 16 and 17
Contact category: closer
Connection mode: several contacts have to be connected parallelly!
Fig. 20: Wiring diagram Fig. 21: Wiring diagram
English / Page 58
8. Connection and Initial Operation of the Accessories
Connection plan: Control elements S2 and S4 are not active when the operator is running.
Following functions are available at connecting terminal X2c:
S0 (STOP): Connection: terminals 12 and 13 (remove short-circuit plug)
Contact category: opener
Connection mode: several contacts have to be connected in series!
S1 (IMPULSE): Connection: terminals 20 and 21
Contact category: closer
Connection mode: several contacts have to be connected parallelly!
S2 (OPEN): Connection: terminals 14 and 15
Contact category: closer
Connection mode: several contacts have to be connected parallelly!
S4 (CLOSE): Connection: terminals 14 and 17
Contact category: closer
Connection mode: several contacts have to be connected parallelly!
Fig. 22: Wiring diagram Fig. 23: Wiring diagram
8. Connection and Initial Operation of the Accessories
English / Page 59
Operational check:
• Operate the external control element.
-> The desired function should be carried out.
8.3 Connection of external photocell
Function:
The external photocell monitors the passway of the door. If the door is closing
and there is any obstruction in the in the monitoring area of the photocell, the
door opens fully again.
If the automatic timer function is activated, the open door phase is increased by
activation of the photocell.
Attention!
When the door is closed, the photocells are switched off.
To adjust the photocell, open door fully or partially.
Connection of photocells: Special 613, Art.-No. 153 550
Special 614, Art.-No. 152 675
Special 615, Art.-No. 152 703
• Turn programming switch S20 (36), which is on control circuit board, to OFF
position.
• Connect the photocell to socket X20 (28) in the control unit.
Cabling of photocell is made as shown in fig. 24.
More detailed information can be found in installation instruction of photocell.
Fig. 24: Wiring diagram
Connection plan: photocell:
English / Page 60
8. Connection and Initial Operation of the Accessories
Connection of a further photocell
Turn as well the second programming switch S20a (37), which is on control
circuit board, to OFF position.
The second photocell is connected to aerial socket X20a (26). In case there is
already an aerial unit connected to this socket, then an adapter (coupling for
plug system, 3-pin, Art.-No. 562 856) and a flat cable (Art.-No. 562 759) have
to be connected according to above wiring diagram.
Operational check:
• Travel the door to CLOSE direction.
• Interrupt the photocell's light beam.
- The door must stop and then open again fully
-> If this is not the case, check position of coding switches S20 / S20a.
8. Connection and Initial Operation of the Accessories
English / Page 61
8.4 Connection of extension units for control inputs
Advice:
If necessary, the control unit housing has to be completed by
a small system housing with circuit board bearing
(Art.-No. 153 220).
Attention!
Flat cable plugs have always to be plugged-in in such a way,
that the cable is bent in direction edge of the circuit board.
• Connect the extension units and control unit by means of the enclosed flat
cable.
Plug connections in control unit:
X5E Circuit board for button connection (38)
Circuit board for button connection (Art.-No. 153 126)
Function:
The circuit board for button connection makes it possible to actuate special
functions. For this purpose different buttons and switches can be connected.
Advice / Tip:
Programming of the desired mode for special function is carried
out in level 8, menu 5.
English / Page 62
8. Connection and Initial Operation of the Accessories
Detailed wiring
diagram
Button
Connection circuit board:
Legend:
Plug connections:
X5f Circuit board for button connection
Fig. 25: Wiring diagram
Table: Allocation of the inputs
Terminal Intermediate Central Master Traffic
positions control function control
X5A
Impulse mark OPEN
Central OPEN Master OPEN Impulse entrance
S 41 S 2a S 2a S 31
X5B
Impulse mark CLOSE
Central CLOSE Master CLOSE Impulse CLOSE
S 41a S 4a S 4a S 4a
X5C
Impulse Impulse Impulse Impulse exit
S 1 S 1 S 1 S 30
X5D
Automatic ON / OFF
S 32
8. Connection and Initial Operation of the Accessories
English / Page 63
8.5 Connection of extension units for control exits
Advice:
If necessary, the control unit housing has to be completed
by a small system housing with circuit board bearing
(Art.-No. 153 220).
Attention!
Flat cable plugs have always to be plugged-in in such a way,
that the cable is bent in direction edge of the circuit board.
• Connect the extension units and control unit by means of the enclosed flat
cable.
Plug connections in control unit:
X8a Relay for end position (33)
X8b Signal light relay (32)
X8c Traffic control relay (34)
X8d Relay for special functions (35)
English / Page 64
8. Connection and Initial Operation of the Accessories
Detailed wiring
diagram
Information on end
position (relay):
Legend:
D1 Control light DOOR CLOSED
D2 Control light DOOR OPEN
H1 Signal light DOOR CLOSED
H2 Signal light DOOR OPEN
K1 Relay DOOR CLOSED
K2 Relay DOOR OPEN
Plug connections:
X4 Relay connection
Fig. 26: Wiring diagram
8.5.1 Information on end position (relay) (Art.-No. 153 044)
Function:
If position OPEN / CLOSE is reached, the respective relay connects.
8. Connection and Initial Operation of the Accessories
English / Page 65
8.5.2 Signal light connection for automatic timer function
(Control 220, Art.-No. 152 814)
Function:
The signal lights are flashing during power-operation of the operator. If automatic
timer function is activated, the signal lights are flashing additionally during
warning time.
Programming of the automatic timer function
Advice / Tip:
Programming of the automatic timer function is carried out in
level 3, menu 1 and 2.
If automatic timer function is activated, an open door is kept open for the time
period of the OPEN door phase. Then the warning time starts. After warning
time the door is closed automatically.
Detailed wiring
diagram
Signal light relay:
Legend:
D40 Control light SIGNAL LIGHTS
F5 Fuse (max. 4A)
H41 Signal light EXIT (orange)
H43 Signal light ENTRANCE (orange)
K40 Relay SIGNAL LIGHTS
Plug connections:
X4a Relay connection
X4b Relay connection
Fig. 27: Wiring diagram
English / Page 66
8. Connection and Initial Operation of the Accessories
8.5.3 Signal light connection for
traffic control function
(Art.-No. 8 055 610)
Function:
The traffic control controls the entrance and exit traffic by means of red-green
lights.
Programming of the automatic timer function:
Detailed wiring
diagram
Traffic control:
Legend:
D1 Control light exit
D2 Control light entrance
D40 Control light SIGNAL LIGHTS
F5 Fuse (max. 4A)
H41 Signal light EXIT (red)
H42 Signal light EXIT (green)
H43 Signal light ENTRANCE (red)
H44 Signal light ENTRANCE (green)
K1 Relay EXIT
K2 Relay ENTRANCE
K40 Relay SIGNAL LIGHTS
Plug connections:
X4 Relay connection
X4a Relay connection
X4b Relay connection
Fig. 28: Wiring diagram
Advice / Tip:
Programming of the automatic timer function is carried out in
level 3, menu 1 and 2.
8. Connection and Initial Operation of the Accessories
English / Page 67
8.5.4 Lighting (relay for special functions)
Function:
When the operator starts to move, the relay shortly connects (wipe impulse).
Connection of the relay circuit board (Art.-No. 153 044)
Detailed wiring
diagram
Lighting
(relay for special functions):
Legend:
K Light automatic (on site)
K1 Relay OPERATOR RUNNING
(WIPE IMPULSE)
K2 Relay OPERATOR RUNNING
(WIPE IMPULSE)
Plug connections:
X4 Relay connection
Fig. 29: Wiring diagram
9.2 Error numbers
Error No. 7:
Programming cancelled
Error No. 8:
Reference point not OK
Error No. 9:
RPM detector defective
Error No. 10:
Power limit is active
Error No. 11:
Excess travel stop is active
Error No. 12:
Testing CES (closing edge
safety device) OPEN
direction not OK
Error No. 13:
Testing CES (closing edge
safety device) CLOSE
direction not OK
Error No. 14:
End position not OK
Error No. 15:
Testing photocell not OK
Error No. 27:
Sensitivity
power limit
Error No. 28:
Offset learned power
limit
Error No. 36:
Static current circuit
interrupted
English / Page 74
9. Appendix
9. Appendix
English / Page 75
9.3 Test instructions
English / Page 76
9. Appendix
Cause for error
• No voltage.
• Emergency hand chain not in
home position.
• Operator disengaged.
• Thermo overload protection in
motor is active.
• Control unit is locked
(red mark).
• Static current circuit (control
elements) is interrupted.
• Static current circuit (door leaf)
is interrupted.
.
• Electronic aerial not
connected.
• Wrong programming of hand
transmitter coding
.
• Flat battery.
Error message
• Control light
VOLTAGE does not
light up.
• Control light MAL-
FUNCTION flashes
error No. 36.
• Control light IMPULSE
does not flash after
given impulse on
hand transmitter.
Error
• No voltage.
• No reaction after
IMPULSE.
• Remote control.
9. Appendix
English / Page 77
Remedies
• Check voltage.
• Check main fuses in electric distribution, fuse 4 amp. in control unit and mains plug
connection.
• Return the emergency hand chain to the home position
(see installation instruction of operator).
• Engage the maintenance or quick release.
• Allow the motor to cool down.
• Unlock the control unit (blue mark).
• Insert short-circuit plug or control element plug into socket X10.
• Connect stop button to terminals 12 and 13.
• Check cable slack, wicket door and cable safety switch.
• Connect aerial (s. page 54).
• Program new coding (see page 32).
• Insert new battery (9V, IEC 6F22 or 12V, A23).
* if closing edge safety device is installed
English / Page 78
9. Appendix
Error
• Power limit
• Door can only be
opended.
• Door can only be
closed in dead man's
mode*
• Operator starts up
then stops.
• No function.
Error message
• Control light MAL-
FUNCTION flashes,
error No. 10.
.
• Control light MAL-
FUNCTION flashes,
error No. 15.
•
Control light REFERENCE
POINT does not light
up when passing the
reference point.
• Control light MAL-
FUNCTION flashes,
error No. 13.
• Red control light on
optosensor circuit
board does not light
up.
• Control light MAL-
FUNCTION flashes,
error No. 9.
• Control lights 1 - 7
flash.
Cause for error
• Door operation too sluggish.
• Programming switches S20 /
S20a in position OFF, but no
photocell is connected.
• Wrong setting of reference
point switch.
• Optosensor not connected.
• Coiled cable defective.
• Optosensors are not in
bottom door seal or defective.
• Bottom door seal is deformed.
• RPM sensor defective.
• Fault in control unit.
9. Appendix
English / Page 79
Remedies
• Have door system checked (greasing or similar).
• Turn programming switches S20 / S20a to ON position or connect photocell.
• Set reference point (see page 16).
• Install optosensor (see page 52).
• Check coiled cable and connections.
• Check installation of optosensors or replace them.
• Align bottom door seal or replace it.
• Have operator checked.
• Have control unit checked.
English / Page 80
9. Appendix
9.4 Technical data
Nominal voltage:
Control 144: 3N-400V / 3-230V
Control 145: 1N-230V
Control 145 FU: 1N-230V
Nominal frequency:
50 Hz
Power consumption:
Control 144: 0,55 kW
Control 145: 0,27 kW
Control 145 FU: 0,75 kW
Control voltage:
24V DC
Protection category:
IP 65
Protection class:
I
Measurements:
195 x 271 x 123mm
Weight:
2,9 kg
Range of temperature:
- 20 to + 60°C
Notes
English / Page 81
English / Page 82
Notes
Notes
English / Page 83
EN 55011
EN 50081
EN 50082
ETS 300220
Version: 04.2002
#61 558
1 - GB 360200 - M - 0.5 - 0402
ENGLISH Copyright.
No part of this manual may be reproduced without our prior approval.
Subject to alterations in the interests of technical progress.
… 10 …

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Controleer uw email en volg de aanwijzingen op om uw inschrijving definitief te maken

U heeft geen emailadres opgegeven

Als u de handleiding per email wilt ontvangen, vul dan een geldig emailadres in.

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Wilt u een email ontvangen bij een antwoord en/of nieuwe vragen? Vul dan hier uw emailadres in.



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