508494

Kranzle Profi 175TST Handleiding

39
Verklein
Vergroot
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www.kraenzle.com
Operating manual
H i g h - p r e s s u r e c l e a n e r
- GB -
Read and conform safety instructions before use!
Keep instructions in a safe place for later use and
pass them on to any future user.
Description
Ergonomically shaped handle
Cable reel with 5 m cable
Receptacle for gun with spray
lance (during breaks)
Generously dimensioned hose
drum with 15 m steel-weave high-
pressure hose
Hand crank, tiltable
Water inlet
High-pressure gun
Ergonomically shaped carry handle
Large stainless steel manometer
Continuously adj. pressure control
Detergent valve, continuously adj.
Water tank with water connection
and water filter
Interchangeable lance with Dirtkiller
nozzle
Interchangeable washing lance
On/Off switch with signal lamp and
motor protection
Receptacle for Dirtkiller and lance
Receptacle for high-pressure gun
Generously dimensioned trolley
suited for difficult terrain and stairs
Kränzle Profi 160 TS T, Profi 195 TS T, Profi 175 TS T, Profi 15/120 TS T
2
Page
3
Description of appliance ......................................................................... 2
Contents .................................................................................................. 3
Technical data ........................................................................................ 4
Overview “This is what you have purchased” ........................................... 6
General rules ......................................................................................... 7
Safety precautions – accident prevention ................................................ 8
Extremely important: Water connection – electrical connection ............. 10
Kränzle- technology .............................................................................. 12
Water and cleaning system ................................................ 12
Lance and spray gun ......................................................... 12
Pressure control valve – safety valve ................................. 12
Motor protection switch ......................................................... 13
High pressure hose and spray device ....................................... 13
Total stop system .............................................................. 13
Putting into operation ........................................................................ 14
Connection to water mains ................................................ 14
Direct suction ................................................................... 17
When using detergents ..................................................... 18
To shut down the pump / frost protection ............................................... 19
Small repairs – do it yourself ! .............................................................. 20
Small repairs – do it yourself ! .............................................................. 24
EG – Declaration of Conformity ............................................................ 26
Guarantee .............................................................................................. 27
Accessories for high-pressure cleaners ................................................. 28
Spare parts list ................................................................................... 30
Complete assembly ........................................................... 30
Valve housing ................................................................... 32
Unloader valve and pressure switch .................................. 34
Motor ................................................................................ 36
Transmission unit .............................................................. 38
Hose drum ........................................................................ 39
Gun with lance .................................................................. 40
Dirtkiller with lance ........................................................... 41
Wasserkasten ................................................................... 42
Wiring diagrams ................................................................................... 43
Contents
3
4
Operating press. continuously adj. 10 - 140 bar 10 - 170 bar
Nozzle size 25042 25030
Permissible overpressure 160 bar 195 bar
Water output
at 1,400 r.p.m. 11 l/min
at 1,400 r.p.m. 8 l/min
Water inlet temperature max. 60 °C max. 60 °C
Suction height 2.5 m 2.5 m
Steel-weave high-pressure hose 15 m 15 m
Detergent suction ja ja
Connected load
230 V~, 14.3 A, 50 Hz 230 V~, 14.3 A, 50 Hz
Power input P 1 - 3.2 kW P 1 - 3.2 kW
Power output P 2 - 2.5 kW P 2 - 2.5 kW
Weight 41 kg 41 kg
Dim. incl. pulling handle in mm 355 x 375 x 980 355 x 375 x 980
Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A)
Sound level with Dirtkiller 82 dB (A) 78 dB (A)
Acoustic power L
WA
89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 32 N
Vibration at lance 2.0 m/s
2
2.0 m/s
2
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
Kränzle Profi 160 TS T Kränzle Profi 195 TS T
Tecnical data
5
Operating press. continuously adj. 10 - 150 bar 10 - 120 bar
Nozzle size 25042 2507
Permissible overpressure 175 bar 135 bar
Water output
at 1,400 r.p.m. 12 l/min
at 1,400 r.p.m. 15
l/min
Water inlet temperature max. 60 °C max. 60 °C
Suction height 2.5 m 2.5 m
Steel-weave high-pressure hose 15 m 15 m
Detergent suction ja ja
Connected load
400 V, 7.2 A, 50 Hz 400 V, 7.2 A, 50 Hz
Power input P 1 - 3,8 kW P 1 - 3,8 kW
Power output P 2 - 3,0 kW P 2 - 3,0 kW
Weight 41 kg 41 kg
Dim. incl. pulling handle in mm 355 x 375 x 980 355 x 375 x 980
Sound level acc. to DIN 45 635 78 dB (A) 81 dB (A)
Sound level with Dirtkiller 82 dB (A) 78 dB (A)
Acoustic power L
WA
89 dB (A) 91 dB (A)
Recoil at lance approx. 25 N approx. 32 N
Vibration at lance 2.0 m/s
2
2.0 m/s
2
Permissible tolerance for figures ± 5 % acc. to VDMA uniform sheet 24411
Kränzle Profi 175 TS T
Kränzle Profi 15/120 TS T
6
3.
Dirtkiller lance
This is what you have purchased
1. Kränzle high-pressure cleaner
Profi with hose drum and 15 m steal
weave high-pressure hose NW 6
2.
Safety spray gun with insulated handle
and screw connection
4.
Washing lance with new Kränzle knife
jet nozzle
5
. Tiltable handle with fixing screw for
hose drum
6.
Operating manual
www.kraenzle.com
7
General rules
Range of application
Use machines for cleaning tasks with high-pressure water jet and detergents or with
high-pressure water jet without detergents only.
Inspections
The machine must be inspected according to the “Guidelines for Liquid Spray Devices”
at least once every 12 months by a qualified person, to ensure that continued safe
operation is guaranteed. The results of the inspection are to be recorded in writing.
This may be done in any form. For inspection reports see pages 22 - 25
.
High-pressure cleaners used for commercial purposes have to
be checked by a qualified person at least every 12 months!
Accident prevention
The machine is designed for accidents to be impossible if used correctly.The operator is
to be notified of the risk of injury from hot machine parts and the high pressure water jet.
The “Guidelines for Liquid Spray Devices” must be complied with. (see pages 8 and 9).
Oil change:
1. The first oil change should be carried out after approximately 50 operating hours.
After that no further oil change will be necessary for the life cycle of the high-pressure
cleaner. UPut the machine into a horizontal position, then open the oil discharge screw
at the bottom of the device over a collection reservoir. The oil is to be caught in the
reservoir and disposed of in an approved manner.
New oil: 0.75 l - Motor oil: W 15/40.
Oil leakage: If oil leaks contact your nearest after-sales
service (dealer) at once. (Ecological damage, damage to
the transmission)
In case of increased humidity or fluctuations in
temperature development of condensed water is
possible; if the oil turns grey, you must change it.
8
Safety precautions
Bear in mind that during cleaning tasks
with a high-pressure water jet a significant
recoil at the lance arises (see technical
data on page 4).
Apply the safety catch on the spray
gun after each use, in order to prevent
unintentional spraying!
Always aim the underbody lance! Bear in
mind when using a curved or angled spraying
lance that there is a significant amount of
torque in the recoil!
9
Safety precautions – This is prohibited!
Never allow children to use the
high pressure cleaner!
Never direct the water jet at the
machine itself!
Never direct the water jet at a
power socket!
Never direct the water jet at people
or animals!
Only use power cables which are
in perfect working order! Do not
damage the power cable or repair it
incorrectly!
Never pull the high pressure hose
if it has formed kinks or “nooses”!
Never pull the hose over sharp
edges!
10
Please note - important!
Lack of water
Lack of water occurs more often than you
probably believe. The more powerful a
high-cleaner is the greater is the danger
that a lack of water occurs. If there is only
an insufficient amount of water available,
cavitation arises inside the pump, which is
normally noticed too late or even not at all.
.
The pump will be destroyed!
Please check the available quantity of water
by filling a bucket with litre scale for one
minute.
Connection to water supply
Please pay attention to the regulations of your waterworks company! In accordance
with DIN EN 61770, the machine may not be directly connected to the public drinking
water supply lines. A brief connection however is permissible according to DVGW
(German Association for Gas and Water Affairs) if a tube ventilator with check valve
(Kränzle Order-No. 41.016 4) is built into the water supply. Also indirect connection
to the public drinking water supply lines is permissible by way of free emission in
accordance with EN 61 770; e.g. by using a reservoir with a float valve.
Direct connection to a non-drinking water supply line is permissible
.
If the metered quantity of water is too small, you have to use a different
water connection, guaranteeing the necessary output.
Lack of water leads to an accelerated wear of the joints (no guarantee)
The following minimum quantity of water is necessary for a safe and problem-free
operation of the high-pressure cleaner
:
Kränzle Profi 160 TS T: 11 l/min
Kränzle Profi 195 TS T: 8 l/min
Kränzle Profi 175 TS T: 12 l/min
Kränzle Profi 15/120 TS T: 15 l/min
Electrical connection
The machine is supplied with an electrical power cable with plug. The mains plug must
be fitted to a standard grounded socket with a 30mA residual current operated device.
The socket must be protected with a 16A delay action fuse on the mains side. When
using an extension cable, this must have an earthed lead which is properly connected to
the socket. The conductors in the extension cable must have a minimum cross section of
1.5 mm². Plug connections must be of a spray-proof design, and may not be located on
a wet floor. With extension cables of more than 10 m the minimum cross section must be
2.5 mm! When using a cable drum, always keep the cable wound as far as possible.
Check the line fusing and have the voltage and the available
current intensity checked by an expert in case of uncertainty.
11
Connected load:
Kränzle Profi 160 TS T: 230 V ~, 50 Hz
Kränzle Profi 195 TS T: 230 V ~, 50 Hz
Kränzle Profi 175 TS T: 400 V 3~, 50 Hz
Kränzle Profi 15/120 TS T: 400 V 3~, 50 Hz
If there are too many collectors in your
proximity connected to the network at the
same time, the available voltage and the
current intensity may decline. Consequent-
ly the motor of the high-pressure cleaner
does not start or even blows.
Insufficient quantity of electricity
The power supply may also be insufficient
if the power cable is too long or too thin. If extension cables are too long, this may lead
to a voltage drop causing malfunctions or start-up difficulties.
12
Kränzle technology
Water and Cleaning System
Water can be connected at mains pressure to the high pressure pump or it can be
sucked directly from a storage tank. The water is then forced under pressure by the high
pressure pump to the lance. The high pressure jet is formed by the nozzle at the end of
the lance.
Environmental, refuse disposal and water protection
regulations must be observed!
Lance with trigger gun
The machine can only be operated when the safety trigger is squeezed. When the
lever is squeezed, the spray gun opens. The liquid is then pumped to the nozzle. The
spray pressure increases and quickly reaches the selected operating pressure. When
the trigger is released, the trigger gun closes and any further spraying of liquid from the
lance is stopped. The pressure gauge must show 0 bar.
The increase in pressure when the trigger gun is closed causes the pressure control
valve-safety valve to open. The motor is switched off by the pressure switch. When
the trigger gun is opened, the pressure control valve - safety valve closes, the motor
is started and the pump resumes pressure spraying from the lance with the selected
operating pressure.
The trigger gun is a safety device. Repairs should only
be performed by qualified persons. Should replacement
parts be required, use only components authorized by
the manufacturer.
Pressure control valve - safety valve
The pressure control valve - safety valve protects the machine from a build up of
excess pressure, and is designed not to permit an excess pressure to be selected for
operation. The limit nut on the handle is sealed with a spray coating. The operating
pressure and spray rate can be steplessly adjusted by turning the handle
.
Replacements, repairs, new adjustments and sealing
should only be performed by qualified persons.
13
Motor protection switch
The motor is protected from overload by a motor protection switch, which cuts out the
motor in the event of overload. However should the switch trip frequently, the cause of
the malfunction should be located and rectified (see page 9).
Replacements and inspection work should only be performed
by qualified persons when the machine is disconnected from
the power supply, i.e. with plug pulled out from the electrical
socket.
High pressure hose and spray device
The high pressure hose and spraying device supplied with the machine are made of high
grade material, they are also optimized for the machine and marked as required by the
appropriate regulations.
If replacement parts are required, only such parts that are
authorized by the manufacturer and which bear the markings
required by the appropriate regulations may be used. The
high pressure hose and spray device must be connected in
a pressure-tight manner. The high pressure hose may not be
driven over, pulled excessively, or twisted. The hose may under
no circumstances be pulled over sharp edges, since otherwise
the guarantee is automatically void.
Total stop system
The new Kränzle Professionals are equipped with an electrical Start/Stop control. Having
connected the high-pressure cleaner to the water supply and having connected the HP
hose, switch the machine “on” using the On/Off switch. A red light in the switch flashes.
The motor is started by opening the gun. The motor is switched off after the gun has
been closed. The high-pressure cleaner works in stand-by until the On/Off switch is
switched to “Off”. The red light in the switch goes out.
Nach dem Abschalten zum Abbau des Hochdruckes im Schlauch zum Lösen des HD-
Having switched off the machine shortly press the trigger to release the pressure to be
able to unfasten the HP hose.
Setting up – Location
Neither set up or operate the machine in rooms where
there is a risk of fire or explosion nor put it into puddles.
Do not use the machine under water.
14
Putting into operation
4.
Put up machine. Release fixing screw
from hexagonal base of hose drum, put
tiltable handle onto the hexagonal base
and fix with screw.
2.
Check water inlet filter for
cleanliness prior to putting the
machine into operation!
Manually unscrew hose attachment.
Take out the serial water inlet filter
using needle nose pliers and clean if
filter is soiled
.
1.
Move high-pressure cleaner to the job
site. The Kränzle Professionals are movable
machines with sturdy trolleys ideally suited for
difficult terrain and stairs .
3
. Each time check oil level at oil-level
glass prior to putting HP cleaner into
operation. (Take care that cleaner is in
horizontal position!)
The oil level must be visible in the oil-level
glass
.
15
9.
Put HP cleaner into horizontal position.
These machines must be operated in
horizontal position! Unwind HP hose from
hose drum without kinks and nooses.
7.
Push on HP hose to gun.
8.
Screw together HP hose and gun.
Bleed machine: Open and close gun
several times.
10.
Connect water hose to water tank.
The cleaner may be connected to water
mains with cold or 60°C warm water.
5.
Push on lance or Dirtkiller lance to
gun.
6.
Screw together lance and gun.
Be careful when using hot water!
When running your high pressure cleaner with hot water
of 60° C raised temperatures occur. Do not touch the
metal parts of the cleaner without safety gloves!
16
Putting into operation
12.
Steplessly adjust operating pressure
with handwheel. The maximum pressure
is adjusted ex work.
(Kränzle Profi 160 TS T: 140 bar,
Kränzle Profi 195 TS T: 170 bar
Kränzle Profi 175 TS T: 150 bar
Kränzle Profi 15/120 TS T: 120 bar)
13.
Switch on high-pressure cleaner
with opened trigger gun and start cleaning
task.
11.
Connect to circuit.
Kränzle Profi 160 TS T + 195 TS T:
230 Volt, 50 Hz.
Kränzle Profi 175 TS T + 15/120 TS T:
400 Volt, 50 Hz.
The socket must be protected with a 16A
delay action fuse on the mains side.
Note
Depending on the water quality it may
happen that the valves get sticky after
an extended standstill. Consequently the
appliance cannot build up an appropriate
pressure.
Please remove the water box (see page
17, 1.+2.) and connect a water hose
with pressurised water to the pump inlet.
Once having started the appliance the
pressurised water opens the valves so
that you can refit the water box and
continue with your cleaning tasks as
before.
17
Direct suction
Sucking in water from ponds, rain butts etc.
Due the suction capacity of its pump (up to 2.5 m suction height) this high-pressure
cleaner can suck in water for cleaning purposes from separate containers or ponds.
In this case the water tank has to be disassembled.
1.
Tip the water tank
2.
Draw water tank from machine
3.
Mount suction hose with suction filter
(Kränzle accessories No. 15.038 3).
When using other hoses the inner cross
section of the hose must be at least ½” =
12.7 mm.
Make sure to use
clean water only!
18
Suction of detergents
with detergent supply from the suction side:
Detergent injection on the pressur side, as you probably know it from other HP cleaners,
consume approx. 30 % of the cleaning energy, no matter if they are used or not. Due to the
water tank fitted to the Kränzle Professional cleaners it is now possible to directly suck the
detergent into the pump thus reducing output loss and increasing the efficency considerably.
The detergents are applied without having to reduce the working
pressure.
Observe specifications of detergent manufacturer!
e.g.: protective equpment, rules for waste water treatment
etc.
Caution: dissolvents!
Never suck in liquids containing solvents like
varnish solvents, petrol, oil or similar liquid! Observe
specifications of detergent manufacturers
!
Seals inside the appliance are no resistant against solvents!
The spray mist of solvents is highly inflammable, explosive
and poisonous.
1.
Place detergent filter into detergent
container.
2.
Dosing of detergent is done by turning
the detergent valve.
3.
By closing the detergent valve the
supply of detergent is stopped.
19
To shut down the pump
01.
Switch off the machine
02. Cut off the water supply
03. Open the spray gun briefly until the pressure is released
04. Apply the safety catch on the spray gun
05. Remove the water hose and spray gun
06. Drain the pump: switch on the motor for approx. 20 seconds
07. Pull the plug from the socket
08. Clean HP hose and wind up
09. Clean power cable and wind up
10. Clean water filter
11. Winter: store the pump in rooms above 0°C
Due to their compact and space saving
design these professional cleaners can be
stored practically anywhere.
Store in a place-saving manner
20
Small repairs - do it yourself
No water from the nozzle but the gauge shows full pressure:
Most likely the nozzle is blocked.
The pressure gauge shows full pressure,
but from the nozzle comes only little water
or no water at all.
(Inside the pressure gauge is no water but
a filling with glycol to damp the vibration of
the pointer.)
Screw off gun and lance and rinse hose
from possible residues
.
Check water inlet filter for soiling.
Take wire (paper clip) and push through
nozzle opening.
CAUTION! Pull plug from socket prior to starting
any repair work!
Unscrew all 6 valves, one after the other
(hexagonal brass screws, 3 in a row,
vertically and horizontally)
21
Small repairs - do it yourself
The pressure gauge shows little
pressure despite fully turned up pressure
regulation. The water from the lance
comes in squirts. The HP hose vibrates.
(Inside the pressure gauge is no water
but a filling with glycol to damp the
vibration of the pointer.)
Take out valve body (with green or red
plastic coating) and rubber ring by means
of needle nose pliers.
Take a wire and clean valves under
running water. Do not forget the O-ring
during reassembly!
Pressure gauge shows little pressure, the water from the nozzle comes
in squirts: Most likely the valves are soiled or sticky.
22
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HD-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operang pr.
Power cable (damage)
Protective conductor (connectedt)
On / Off switch
Used chemicals
Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value
Insulation
Leakage current
Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectified so that the Labour Safety can
be confirmed.
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are
rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by : Month Year
Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to
the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for
the completion of the retest and must be kept carefully!)
Kränzle test seal: Order.no..UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner:
Address:
Type:
Serial no.:
Rep.-order-no.:
23
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HD-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operang pr.
Power cable (damage)
Protective conductor (connectedt)
On / Off switch
Used chemicals
Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value
Insulation
Leakage current
Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectified so that the Labour Safety can
be confirmed.
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are
rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by : Month Year
Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to
the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for
the completion of the retest and must be kept carefully!)
Kränzle test seal: Order.no..UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner:
Address:
Type:
Serial no.:
Rep.-order-no.:
24
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HD-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operang pr.
Power cable (damage)
Protective conductor (connectedt)
On / Off switch
Used chemicals
Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value
Insulation
Leakage current
Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectified so that the Labour Safety can
be confirmed.
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are
rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by : Month Year
Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to
the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the
completion of the retest and must be kept carefully!)
Kränzle-Prüfsiegelmarken: Best.-Nr.UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner:
Address:
Type:
Serial no.:
Rep.-order-no.:
25
Type plate (on hand)
Operating manual (on hand)
Protective covering, -device
Pressure line (tightness)
Pressure gauge (function)
Float valve (tightness)
Spraying device (marking)
HD-hose / connector (damage, marking)
Safety valve opens at 10 % / 20 % exceeding of operang pr.
Power cable (damage)
Protective conductor (connectedt)
On / Off switch
Used chemicals
Allowed chemicals
High-prsure nozzle
Operating pressure..................bar
Switch off pressure................bar
Conductor reist. not exceeded / value
Insulation
Leakage current
Gun locked
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment, the defects found have been rectified so that the Labour Safety can
be confirmed.
The appliance was checked by an expert according to the Guidelines for Liquid
Spray Equipment. The Labour Safety cannot be confirmed unless the defects found are
rectified by repair or replacement of the faulty parts
The next retest according to the Guidelines for Liquid Spray Equipment has to be carried
out by : Month Year
Place, date Signature
Inspection report for HP cleaners
Inspection report on annually carried out Labour Safety Inspection (UVV) according to
the Guidelines for Liquid Spray Equipment. (This inspection sheet serves as proof for the
completion of the retest and must be kept carefully!)
Kränzle-Prüfsiegelmarken: Best.-Nr.UVV200106
Scope of inspection o.k. yes no repaired
Inspection data determined value set value
Inspection result (tick)
Owner:
Address:
Type:
Serial no.:
Rep.-order-no.:
Kränzle Profi 160 TS T,
Kränzle Profi 195 TS T,
Kränzle Profi 175 TS T,
Kränzle Profi 15/120 TS T
Manfred Bauer, Fa. Josef Kränzle
Rudolf-Diesel-Str. 20, 89257 Illertissen
K
Profi 160 TS T
: 660 l/h
K
Profi 195 TS T: 480 l/h
K Profi 175 TS T: 720 l/h
K Profi 15/120 TS T: 900 l/h
machinery directive 2006/42/EEC,
EMV-directive 2004/108 EEC,
noise directive 2005/88/EC, Art. 13,
HP water spraying machines
annex 3, part B, chapter 27
Kränzle Profi 160 / 195 TST: 87 dB (A)
Kränzle Profi 175 / 15/120 TST: 89 dB (A)
Kränzle Profi 160 / 195 TST: 89 dB (A)
Kränzle Profi 175 / 15/120 TST: 91 dB (A)
annex V, noise directive 2005/88/EC
EN 60 335-2-79 :2009
EN 55 014-1 :2006
EN 61 000-3-2 :2006
EN 61 000-3-3 :2008
26
EC declaration of conformity
Hereby we declare that:
technical specifications available from:
Nominal flow
comply with the following guidelines
and their amendments for high-pressure
cleaners:
Sound level measured:
Sound level guaranteed:
Applied conformity evaluation procedures
Applied specifications and standards:
I. Kränzle GmbH
Elpke 97 D - 33605 Bielefeld
Bielefeld, 01.03.2012
Kränzle Josef
(
Managing director
)
27
Guarantee
The guarantee is only valid for material and manufacturing errors.
Wearing does not fall within this gurantee.
The instructions in our operating manual must be complied with..
The operating instructions form part of the guarantee. The Guarantee is void if other parts
are used than genuine Kränzle accessory parts or genuine Kränzle spare parts.
For high-pressure cleaners sold to the user the guarantee period is 24 month.
For high-pressure cleaners sold for industrial use the guarantee period is 12 month.
In the case of a guarantee please contact your dealer or authorized seller delivering
accessories and your purchase receipt. You can fin them in the internet under
www.kraenzle.com.
The guarantee is also void if the machine is used with exceeding the temperature and
speed limits, a voltage below the required rating, with less than the required amount of
water or with dirty water.
Pressure gauge, nozzle, valves, sleeves, high pressure hose and spray equipment are
wear parts and are not covered by the warranty.
28
Versatile due to Kränzle accessories
Rotating washing brush with 400 mm
extension, Order no. 41 050 1
Underbody lance with 800 mm
extension, Order no. 41 075
Tube cleaning hose with nozzle,
10 m - Order no. 41 058 1
20 m - Order no. 41 058 2
25 m - Order no. 41 058 3
30 m - Order no. 41 058 4
29
Stainless steel sludge sucker,
Order no. 41 801
round cleaner ø 420 mm, Order no. 41 106
round cleaner ø 520 mm, Order no. 41 107
Sand blasting set compl up to 12 l/min, 150 bar
Order no.41 068 1
30
Spare parts list Kränzle Profi
Complete assembly
31
Complete assembly
1 Motor-Pumpen-Einheit
Profi 160 TST 1 43.861
Profi 195 TST 1 43.862
Profi 175 TST 1 43.863
Profi 15/120 TST 1 43.864
2 Fahrgestell 1 43.802
3 Bodenplatte für Kränzle Profi 1 43.814
4 Schraube 6,0 x 30 6 43.423
5 Schraube M 8 x 12 4 40.122
6 Luftgitter 1 43.803
7 Schraube 5,0 x 20 10 43.018
8 Standfuß links 1 43.808
9 Standfuß rechts 1 43.809
10 Scheibe 6,4mm 2 50.189
11 Schraube 5,0 x 50 2 41.411
12 Rad d250mm 2 43.817
13 Scheibe 19mm 2 43.830
14 Klemmring 18mm 2 43.820
15 Radkappe 2 46.509
16 Aufnahme Gummipuffer links 1 43.812
17 Aufnahme Gummipuffer rechts 1 43.813
18 Elastic-Stop-Mutter M6 2 14.152 1
19 Gummipuffer 20 x 20 2 43.818
20 Köcher Pistole 1 43.806
21 Zugentlastung 1 43.815
22 Schraube 3,5 x 14 2 44.525
23 Köcher Lanzen 1 43.804
24 Wasserkasten kpl. 1 43.860
25 Chemikaliensaugschlauch mit Filter 1 15.038 6
30 Pistole M2000 1 12.480
31.1 Flachstrahldüse M2003 mit Lanze 500 mm 1 12.393-M2003
für Profi 195 TST
31.2 Flachstrahldüse M20042 mit Lanze 500 mm 1 12.393-M20042
für Profi 160TST + Profi 175 TST
31.3 Flachstrahldüse M2007 mit Lanze 500 mm 1 12.393-M2007
für Profi 15/120 TST
32.1 Schmutz-Killer 03 mit Lanze 500 mm 1 41.570-03
für Profi 195 TST
32.2 Schmutz-Killer 042 mit Lanze 500 mm 1 41.570-042
für Profi 160TST + Profi 175 TST
32.3 Schmutz-Killer 07 mit Lanze 500 mm 1 41.570-07
für Profi 15/120 TST
No Description Qty. Ord.-No
32
Spare parts list Kränzle Profi
Valve housing for integrated AM-pump
33
Valve housing for integrated AM-pump
01 Ventilgehäuse AM- Pumpe 1 40.451 1
02 O- Ring 15 x 2 6 41.716
03 Ventile (grün) 6 41.715 1
04 O- Ring 16 x 2 6 13.150
05 Ventilstopfen 5 41.714
05.1 Ventilstopfen mit R1/ 4” IG 1 42.102
07 Innensechskantschraube M10 x 30 4 43.832
08 Sauganschluss R 3/8“ 1 43.825
09 Wasserfilter 1 41.046 2
10 Gummi Dichtring 1 41.047 1
11 Steckkupplung 1 41.047 2
12 O- Ring 1 41.047 3
13 Manschette 18 x 26 x 4/ 2 3 41.013
14 Backring 18 mm 6 41.014
15 O- Ring 3 40.026
16 Leckagering 18 mm 3 41.066
18 Gewebemanschette 18 x 26 x 5,5/ 3 3 41.013 1
20 Zwischenring 18 mm 3 41.015 2
21 Aluminium-Dichtring 2 13.275
23 Druckring 3 41.018
25 O-Ring 11 x 1,5 1 12.256
26 Edelstahlsitz Ø 7 1 14.118
27 Sprengring 1 13.147
28 Ermetonippel R1/ 4“ x 8 1 41.042
29 Kupferring 1 42.104
30 Dichtstopfen R1/ 4” mit Bund 1 42.103
31 Dichtstopfen M10 x 1 1 43.043
32 Dichtstopfen M 8 x 1 2 13.158
33 Ausgangsteil 1 40.522
34 Edelstahlkugel Ø10 1 12.122
35 Rückschlagfeder „K“ 1 14.120 1
37 O- Ring 18 x 2 1 43.446
38 Grundteil Eckventil R 3/8“ 1 46.600 1
39 Ventilnadel 1 46.601
40 Parbaks 6 mm 1 46.606
41 Führungsteil 1 46.602
42 Handrad 1 46.603
43 Schraube M 4x8 Messing 1 46.604
44 Saugzapfen M10x1 1 13.236
45 Chemieventil R 3/8“ kpl. 1 46.615
Reparatur-Sätze:
Reparatursatz Manschetten 18 mm 41.049 1
bestehend aus je
3 x Pos. 13; 6 x Pos. 14; 3 x Pos. 15; 3 x Pos. 23; 3 x Pos. 18
Reparatursatz Ventile für APG-Pumpe 41.748 1
bestehend aus je 6 x Pos. 2; 6 x Pos. 3; 6 x Pos. 4
No Description Qty. Ord.-No
34
Spare parts list Kränzle Profi
Unloader valve and pressure switch
35
Unloader valve and pressure switch
No Description Qty. Ord.-No
5 O-Ring 16 x 2 1 13.150
5.1 O-Ring 13,94 x 2,62 1 42.167
8 O-Ring 11 x 1,44 1 12.256
9 Edelstahlsitz 1 14.118
10 Sicherungsring 1 13.147
11 Edelstahlkugel 1 13.148
12 Edelstahlfeder 1 14.119
13 Verschlussschraube 1 14.113
14 Steuerkolben 1 14.134
15 Parbaks 16 mm 1 13.159
16 Parbaks 8 mm 1 14.123
17 Spanstift 1 14.148
18 Kolbenführung spezial 1 42.105
19 Kontermutter M 8 x 1 2 14.144
20 Ventilfeder schwarz 1 14.125
21 Federdruckscheibe 1 14.126
22 Nadellager 1 14.146
23 Handrad AM-Pumpe 1 40.457
24 Kappe Handrad AM-Pumpe 1 40.458
25 Elastic-Stop-Mutter M 8 x 1 1 14.152
26 Manometer 0-250 Bar 1 15.039
27 Aluminium-Dichtring 2 13.275
40 Sechskant - Mutter M 4 2 12.138
42 Druckfeder 1 x 8,6 x 30 1 40.520
50 O-Ring 3,3 x 2,4 1 12.136
51 Führungsteil Steuerstößel 1 15.009 1
52 O-Ring 13 x 2,6 1 15.017
53 O-Ring 14 x 2 1 43.445
54 Parbaks 4mm 2 12.136 2
55 Stützscheibe 2 15.015 1
56 Edelstahlfeder 1 15.016
57 Steuerstößel 1 15.010 2
58 Parbaks 7mm 1 15.013
59 Stopfen M 10 x 1 (durchgebohrt) 1 13.385 1
60 Gehäuse Elektroschalter 1 15.007
61 Gummimanschette PG 9 1 15.020
62 Scheibe PG 9 1 15.021
63 Verschraubung PG 9 1 15.022
64 Kabel 2x 1,5 mm² 1 15.019 1
65 Blechschraube 2,8 x 16 6 15.024
66 Deckel Elektroschalter 1 15.008
67 O-Ring 44 x 2,5 1 15.023
68 Mikroschalter 1 15.018
69 Zylinderschraube M 4 x 20 2 15.025
70 Steuerkolben kpl. mit Handrad 40.490
71 Rep.- Satz Druckschaltermechanik 15.009 3
72 Druckschalter kpl. 41.300 6
73 Ventilgehäuse kpl. ohne Manometer 43.869
36
Spare parts list Kränzle Profi
Motor
37
Motor
3 Rotor mit Motorwelle 1 43.316
4 Passfeder 6 x 6 x 20 1 41.483 1
5 Motor-Lager B-Seite 6205 - 2Z 1 43.317
6 Motor-Lager Schulterlager 7304 1 41.027
8 Öldichtung 25 x 35 x 7 1 41.024
9 Lüfterrad BG 90 1 43.319
10 Lüfterhaube BG 90 1 43.320
11 Flachdichtung 1 43.030
12 Innensechskantschraube M 6 x 30 4 43.037
13 Schelle für Lüfterrad mit Schrauben 1 43.454
15 Schraube M 4 x 12 10 41.489
16 Erdungsschraube kpl. 1 43.038
17 Kabelverschraubung PG 13,5 1 40.539
20 Blechschraube 3,5 x 9,5 2 41.088
22 Klemmrahmen mit Schalterabdichtung 1 43.453
23 Überwurfmutter für PG 13,5 1 44.253
24 Lüsterklemme 3-polig 1 43.326
26 E-Kasten 1 43.800
27 Kabelverschraubung PG 9 1 41.087
28 Überwurfmutter für PG 9 1 41.087 1
33 Schraube 5,0 x 20 6 43.018
Kränzle Profi 160 TST, 195 TST:
2.1 Motorgehäuse mit Stator Wechselstrom 1 43.826
14.1 Kabel mit Stecker (Schuko) 1 41.092
18 Kondensator 70 µF 1 43.322
19.1 Schalter mit 14,5 A 1 41.111 6
21.1 Blechschraube 2,9 x 16 1 43.036
32.1 Deckel Profi 160 TST 1 43.801 1
32.2 Deckel Profi 195 TST 1 43.801 2
40.1 Schaltkasten Wechselstrom kpl. Pos. 17 – 28 43.865
41.1 Motor Wechselstrom kpl. ohne Schalter Pos. 1 - 16 43.867
Kränzle Profi 175 TST, 15/120 TST:
2.2 Motorgehäuse mit Stator Drehstrom 1 43.827
14.2 Kabel mit Stecker (CE-KON) 1 41.092 1
19.2 Schalter 8 A Amazonas 1 41.751
21.2 Schraube 3,5 x 20 1 43.415
30 Schütz 100-C12KN10 3x400V 50/60 Hz 1 46.005 1
31 Schraube 4,0 x 16 2 43.417
32.3 Deckel Profi 175 TST 1 43.801 3
32.4 Deckel Profi 15/120 TST 1 43.801 4
40.2 Schaltkasten Drehstrom kpl. Pos. 17, 19 – 31 43.866
41.2 Motor Drehstrom kpl. ohne Schalter Pos. 1 - 16 43.868
No Description Qty. Ord.-No
38
Spare parts list Kränzle Profi
Transmission
No Description Qty. Ord.-No
1 Gehäuseplatte mit Dichtungen 1 40.471
2 Öldichtung 18 x 28 x 7 3 41.031
3 O-Ring 113,97 x 2,62 1 40.474
4 Plungerfeder 3 40.453
5 Federdruckscheibe 3 40.454
6 Plunger 18mm (AM-Pumpe) 3 40.455
7 Sprengring 3 41.035
9 Axial-Rillenkugellager AM 1 40.462
11.1 Taumelscheibe 8,9° Profi 160 TST 1 40.473-8,9
11.2 Taumelscheibe 7,4° Profi 195 TST 1 40.473-7,4
11.3 Taumelscheibe 9,5° Profi 175 TST 1 40.473-9,5
11.4 Taumelscheibe 12,25° Profi 15/120 TST 1 40.473-12,25
12 Schraube DIN912 M 8 x 30 6 41.036 3
14 O-Ring 14 x 2 1 43.445
15 Dichtung Öldeckel 1 41.019 3
16 Öldeckel 1 41.023 1
17 Schraube DIN912 M 5 x 12 4 41.019 4
18 Ölablassstopfen R 3/8“ 1 42.019
19 O-Ring 98 x 1,5 1 40.475
20 Ölgehäuse Profi kpl. 1 40.470 2
21 Motor-Lager Kegelrollenlager 31304 1 40.472
22 Öldichtung 25 x 35 x 7 1 41.024
23 Ölverschlussschraube mit Ölmessstab 1 48.017
24 Ring 13,94 x 2,62 1 42.167
39
Hose drum
No Description Qty. Ord.-No
1 Seitenschale 2 46.201
3 Trommelteil 2 46.202
4 Kunststoffschraube 5,0 x 20 12 43.018
5 Antriebswelle 1 43.831
6 Abdeckhülse 1 43.823
7 Lagerklotz links 1 43.810
8 Schraube 6,0 x 30 4 43.423
9 Lagerklotz rechts 1 43.811
10 Verbindungsrohr 1 43.824
11 Welle Wasserführung 1 43.816
13 Handkurbel 1 40.320 0
16 Wellensicherungsring 22 mm 2 40.117
17 O-Ring 9,3 x 2,4 1 13.273
18 Sprengring 1 13.405
19 Drehnippel kpl. 1 13.406
21 Scheibe 5,3 1 50.152
22 Schraube M 5 x 14 1 40.536
23 Hochdruckschlauch 15m NW6 1 43.829
25 Schlauchtrommel kpl., ohne HD-Schlauch 43.870
1 Pistolenschale re+li 1 12.450
2 Schraube 3,5 x 14 10 44.525
3 Reparatursatz M2000 12.454
18 O-Ring 9,3 x 2,4 1 13.273
51 Düsenschutz 1 26.002 1
52 Rohr 500 mm; bds. M12x1 1 41.527 1
53 ST 30 Nippel M 22 x 1,5 / M12x1 m. ISK 1 13.363
54 Flachstrahldüse 20030 (Profi 195 TST) 1 M20030
54.1 Flachstrahldüse 20042 (Profi 160 TST, 175 TST)) 1 M20042
54.2 Flachstrahldüse 25070 (Profi 15/120 TST) 1 D25070
55 Aluminium-Dichtring 8,3x11,3x2 2 13.275 1
40
Spare parts list Kränzle Profi
Gun with lance
Position Bezeichnung Stck. Bestell-Nr.
41
Dirtkiller with lance
1 Sprühkörper 1 41.520
2 O-Ring 6,88 x 1,68 1 41.521
3 Düsensitz 1 41.522
4.1 Düse 042 (160 TST, 175 TST) 1 41.523 6
4.2 Düse 03 (195 TST) 1 41.523 4
4.3 Düse 07 (15/120 TST) 1 41.523 2
5 Stabilisator 1 41.524
6 O-Ring 1 40.016 1
7 Sprühstopfen 1 41.526
8 Rohr 500 mm 2x M 12 x 1 1 41.527 1
9 ST 30-Nippel M 22 x 1,5 / M 12 x 1 ISK 1 13.363
10.1 Rep.-Satz Schmutzkiller 03 41.096 1
10.2 Rep.-Satz Schmutzkiller 042 41.096 5
10.3 Rep.-Satz Schmutzkiller 07 41.097 9
bestehend aus je 1x 2; 3; 4.1; 5
11 Kappe vorn für Schmutzkiller 1 41.528 1
12.1 Kappe hinten für Schmutzkiller 03 1 41.542 1
12.2 Kappe hinten für Schmutzkiller 042 1 41.540 2
12.3 Kappe hinten für Schmutzkiller 07 1 41.540 3
No Description Qty. Ord.-No
42
Spare parts list Kränzle Profi
Wasserkasten
1 Wasserkasten 1 43.821
2 Schwimmerventil 1 46.250 1
3 Dichtung für Schwimmerventil 1 46.261
4 Mutter R3/4“ 1 46.258
5 Steckkupplung 1 41.047 2
6 Tülle R 3/8“ Ausgang Wasserkasten 1 43.836
7 O-Ring 21 x 2 1 40.015
8 O-Ring 13,94 x 2,62 2 42.167
9 Deckel Wasserkasten mit Dichtung 1 43.822
10 Dichtung Deckel Wasserkasten 1 43.822 1
11 Schraube 5,0 x 20 1 43.018
12 Winkel R 3/8“ IG/AG 1 44.127
13 Scheibe 16,7 x 33 x 2 1 43.837
Position Bezeichnung Stck. Bestell-Nr.
43
On-Off switch with 8.5 Ampere
overload protection
Contactor
Inlet line via
CEE 4 x 1,5 mm
2
,
400 V / 50 Hz
Pump motor
3 x 400 V / 50 Hz
Pressure switch
Wiring diagram Kränzle Profi 160 TS T,
Kränzle Profi 195 TS T,
230 V, 50 Hz
On-Off switch with 14.5 Ampere
overload protection
Pressure switch
Pump motor
230 V / 50 Hz
Inlet line via
3 x 1,5 mm
2
,
230 V / 50 Hz
Wiring diagram Kränzle Profi 175 TS T,
Kränzle Profi 15/120 TS T,
400 V, 50 Hz
Excess current
release
Made
in
Germany
www.kraenzle.com
S u b j ec t t o t e c h n i c a l m o d i f i c a t i o n s . O r d e r n o . 3 0 . 7 6 4 1
R e p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i z a t i o n o f K r ä n z l e
A s d a t e o f 0 4 / 1 9 / 2 0 1 3
I . K r ä n z l e G m b H
E l p k e 9 7
D - 3 3 6 0 5 B i e l e f e l d
… 39 …

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