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User's Manual
EN
AUTOPILOT
15.09.2020 / 97-9706
www.hwam.com
4110 4120 415041404130 4160 4240
Page 3 of 20 pages
Table of contents, English
Drawings ....................................................5-9
Installation ...................................................10
Firing manual - wood ..........................................14
Firing in general ............................................... 16
Maintenance .................................................17
Operational problems ..........................................18
Declaration of Performance .....................................19
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HWAM A/S
Nydamsvej 53-55
DK - 8362 Hørning
Tel. (+45) 86 92 18 33
Fax (+45) 86 92 22 18
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HWAM 4100
Illustrationer Hwam 4100
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HWAM A/S
Nydamsvej 53-55
DK - 8362 Hørning
Tel. (+45) 86 92 18 33
Fax (+45) 86 92 22 18
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HWAM A/S
Nydamsvej 53-55
DK - 8362 Hørning
Tel. (+45) 86 92 18 33
Fax (+45) 86 92 22 18
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KHO
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DS/EN 22768-m
1:10
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Com-Released
Created date:
Format:
Item number:
kg.
Part:
Weight:
Tolerance:
HWAM A/S
Nydamsvej 53-55
DK - 8362 Hørning
Tel. (+45) 86 92 18 33
Fax (+45) 86 92 22 18
Material:
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D.
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E1.
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E2.
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E3.
Page 8 of 20 pages
F.
G.
3
Danskan DSB1 + DSB2 NEU:
Vecto - Nero
Orbit - Sirio
Danos Modus
Nuro - Logo
Danskan DSB1 ALT:
Dana - Danne - Dano - Danos
Moda - Modo - Modus
Nuro - Logo
Danskan:
Alpha - Christal - Harmony
Novo - Solo HD
Karat - Topo - Swing
Twist - Dom N - CLN - Rondo
(Dom Classic - Dom Panorama)
(Prisma - DK Rondo - Dom Opra)
3
Danskan DSB1 + DSB2 NEU:
Vecto - Nero
Orbit - Sirio
Danos Modus
Nuro - Logo
Danskan DSB1 ALT:
Dana - Danne - Dano - Danos
Moda - Modo - Modus
Nuro - Logo
Danskan:
Alpha - Christal - Harmony
Novo - Solo HD
Karat - Topo - Swing
Twist - Dom N - CLN - Rondo
(Dom Classic - Dom Panorama)
(Prisma - DK Rondo - Dom Opra)
Page 9 of 20 pages
H.
Page 10 of 20 pages
InstallatIon
In general
Congratulations on your new HWAM woodburning stove. We are pleased that you have chosen a HWAM
woodburning stove and confident that it will give you much pleasure. To ensure optimum operation and
safety, we recommend that the installation should be carried out by an authorised HWAM retailer or
a fitter recommended by the retailer. For an overview of HWAM retailers, visit www.hwam.com under
“Retailer locations”.
Safety
The installation of your HWAM woodburning stove must always comply with all European, national and
local building regulations. The installation must be carried out in accordance with the instructions in the
installation and user manuals and subsequently registered with the local authorities. Upon installation,
the chimney sweep must approve the installation before you can start using the woodburning stove. All
HWAM woodburning stove packaging material must be handled in accordance with local waste manage
-
ment regulations.
Room requirements
Always ensure a supply of fresh combustion air to the room where the stove is to be installed. The
woodburning stove uses approx. 7-23 m
3
of air per hour. A window that can be opened or an adjustable
air valve will be sufficient. It must not be possible to block the adjustable air valve/grate. In newly built/
airtight dwellings, we recommend that a fresh air system should be installed for the direct supply of
external air to the combustion. This fresh-air system may be bought separately.
Before installing the stove, you must ensure that the load-bearing capacity of the floor can withstand
the weight of the stove and the chimney. The weight of the chimney should be calculated according to
its dimensions and height.
Technical measures and data
Test results from nominal test EN 13240
Nominal heating effect 4,7 kW
Flue gas temperature EN 13240 measurement point 193ºC
Flue gas temperature measured in the outlet socket 232ºC
Exhaust gas flow 5,3 g/s
Efficiency 82 %
Annual efficiency 72 %
PM 24 mg/m
3
OGC 65 mg/m
3
NOx 92 mg/m
3
CO at 13% O2 1125 mg/m
3
CO at 13% O2 0,09 %
Energy efficiency index 109
Energy efficiency class A+
Test result based on NS 3058
Particle emissions 4,81 g/kg
The declaration of performance (DoP) can be downloaded from our website, www.hwam.com.
EnglIsh
Page 11 of 20 pages
Model Weight Height Width Depth
HWAM 4110 / HWAM 4120 135 kg
102,7 cm
51,0 cm 51,0 cm
HWAM 4130 / HWAM 4140 145 kg
119,3 cm
51,0 cm 51,0 cm
HWAM 4150 / HWAM 4160 170 kg
162,1 cm
51,0 cm 51,0 cm
HWAM 4240 140 kg
112,4 cm
54,3 cm 45.5 cm
HWAM 4240 with natural stone cladding 191 kg
116,6 cm
54,3 cm 45,5 cm
HWAM 4240 with soapstone cladding 215 kg
116,6 cm
54,3 cm 45,5 cm
Heat storing slabs HWAM 4150/4160 30/60/90 kg
Floor plate
European, national and local regulations must be observed in terms of the size and thickness of a non-
combustible floor covering the floor in front of the combustion chamber opening. Ask your HWAM
retailer for assistance. The combustion chamber opening is 28.4 cm wide.
Distance to inflammable materials
Your HWAM woodburning stove should always be installed on a non-combustible hearth. If it is installed
on a wooden floor or similar, the floor must be covered with a non-combustible material.
Min. distances - uninsulated flue gas pipe
(drawing A)
HWAM 4110
HWAM 4130
HWAM 4150
HWAM 4120
HWAM 4140
HWAM 4160
HWAM 4240
1. Recommended for brick wall 10 cm 10 cm 10 cm
1. For inflammable back wall 15 cm 10 cm 10 cm
2. For inflammable side wall 42 cm 42 cm 42 cm
1.To inflammable wall,corner installation, 45º 10 cm 10 cm 10 cm
3. Distance to furnishings in front 110 cm 90 cm 90 cm
Min. distances - insulated flue gas pipe
(drawing A)
HWAM 4110
HWAM 4130
HWAM 4150
HWAM 4120
HWAM 4140
HWAM 4160
HWAM 4240
1. Recommended for brick wall 10 cm Nicht getestet Nicht getestet
1. For inflammable back wall 10 cm Nicht getestet Nicht getestet
2. For inflammable side wall 42 cm Nicht getestet Nicht getestet
1.To inflammable wall,corner installation, 45º Nicht getestet Nicht getestet Nicht getestet
3. Distance to furnishings in front 110 cm Nicht getestet Nicht getestet
Remember to pay attention to applicable regulations concerning the required distance
between the wall and smoke pipe.
The distance to a brick wall is set to faciliate the servicing of the HWAM
®
Autopilot™ system.
Please be aware that not all glass parts are heat-resistant. For this reason, a glass wall should sometimes
be treated as a flammable wall, in which case we ask you to contact your local chimney sweep or glass
producer to hear at what distance the stove should be kept from glass.
Requirements for chimney and smoke pipe
The height of the chimney must ensure sufficient draught and prevent any smoke nuisance. As a general
rule, satisfactory draught conditions are achieved if the chimney is 4 m above the stove and at least 80
Page 12 of 20 pages
cm above the ridge. If the chimney is placed at side walls, the top of the chimney should always be higher
than the ridge or the tallest point of the roof. Always be aware of any national and/or local regulations
applying to thatched roofs and the location of the chimneys.
The stove requires a draft of at least 12 Pa.
The chimney must have a minimum clearing of Ø 150 mm. The chimney must be provided with an
easily accessible cleaning door. The chimney and flue duct must be of flue class T400 and be CE marked.
Furthermore, it must have obtained the classification of G in soot fire testing. The required distance to
combustible material must be complied with in accordance with the brand label. Ask your HWAM retailer
for further information.
Connection to chimney
All the stoves have both rear and top smoke outlet that can be connected to an approved steel chimney on
top or directly out at the rear to a chimney.
Make sure that the chimney is tight and that no false draft is caused around neither the cover plate, in
connection with a covered smoke outlet, nor the cleanout door and pipe connections. Please note that
bent and/or horizontal smoke pipes will reduce the effect of the chimney draft.
Vertical cross-section of smoke flue (Drawing B and C)
B: Top smoke outlet
C: Rear smoke outlet
Steel chimney (9).
Flue gas elbow (10). Fits into smoke flue socket.
Brick-built jamb of flue (11).
Built-in pipe sleeve (12). Fits smoke flue.
Wall rosette (13). Covers disruption to wall around pipe sleeve.
Joint (14). Sealed with packing material.
Smoke outlets (15) of the HWAM stove.
Smoke flue regulating damper (16).
Soot door (17).
Fitting the loose parts
Before the stove is installed, you must ensure that all loose parts are fitted correctly. Check that all insula-
tion plates of the combustion chamber have been properly placed, i.e. that the bottom plate is horizontal
and that the side plates are vertical and reach all the way up to the steel sides of the combustion chamber
and down to the bottom plate.
Vertical cross-section of the stoves (Drawing B, C and D):
The smoke shelf (5). To be placed on top of the steel rail and on the holders in the sides
Two-piece smoke defector plate (6). Each half is hung on the hooks located beneath the top plate. The two
halves join in the holders (7a) behind the air pipe. Once the stove has been installed, remove the safety
fittings for transportation (7b) from the two hooks
Rear plate (2a), covering HWAM
®
Autopilot™. This must always be mounted if the stove is placed
next to a combustible wall
Chimney
The chimney is the “engine” of the stove and it is crucial for the functioning of the woodburning stove.
The chimney draft provides a partial vacuum in the stove. This vacuum removes the smoke from the stove,
sucks air through the dampers for the so-called glass pane rinse which keeps the glass free of soot, and
sucks in air through both primary and secondary dampers for the combustion.
Page 13 of 20 pages
The chimney draft is created by the differences in temperature inside and outside the chimney. The higher the
temperature within the chimney, the greater the draft. It is therefore crucial that the chimney is heated well
through before regulating the air supply and thus limiting the combustion in the stove (a brick chimney takes
longer to warm up than a steel chimney). On days where the weather and wind conditions create insufficient
draught inside the chimney, it is even more important to warm up the chimney as quickly as possible. The
trick is to quickly get some flames going. Split the wood into extra fine pieces, use an extra firelighter, etc.
If the stove has not been used for a longer period, it is important to check that the chimney pipe is not blocked.
It is possible to connect several devices to the same chimney. However, it is important to first check the
applicable rules.
Chimney sweeping
To prevent the risk of chimney fires, the chimney must be cleaned every year. The flue duct and the smoke
chamber above the baffle plate must be cleaned together with the chimney. If the chimney is too tall to
be cleaned from above, it must be equipped with a soot door.
In case of a chimney fire, close all dampers and call the firefighters. Before any further use, have the
chimney checked by the chimney sweeper.
FIrIng manual - wood
Your first heating session
The lacquer will be fully hardened after the stove has been used, and the door and the ashpan should be
opened very carefully as there will otherwise be a risk that the gaskets will stick to the lacquer. In addi
-
tion the lacquer may initially give off an unpleasant odour, so make sure that the room is well ventilated.
Tips about fuel
Approved fuel types
The wood burning stove is EN approved for combustion of wood only. It is recommended to use dried
chopped wood with a water content of 12-18%. Stoking a fire with wet wood results in soot, environmental
problems, and a less efficient fuel economy. It is recommended to purchase a hygrometer to continuously
check that the firewood has the correct moisture content before using it for firing.
Recommended wood types
All types of wood, for instance birch, beech, oak, elm, ash, conifers, and fruit trees can be used as fuel in your
insert. The great difference is not in the fuel value, but in the weight of the wood types per cubic metre.
Beech weighs more per m
3
of wood than common spruce, for instance. This is why more common spruce
is required, in terms of volume, to obtain an amount of heat similar to that of beech. Heavy types of wood
such as ash, beech, oak and elm are generally not that easy to light up. In addition, they burn more slowly and
give off more embers. Light types of wood such as birch, maple, spruce and pine are more easy to light up.
They burn faster and give off fewer ambers. You may therefore take advantage of the light types of wood for
lighting and use the heavier types of wood to ensure a longer burning time.
Banned fuel types
It is not allowed to stoke a fire with the following: printed matter, plywood, plastic, rubber, fluid fuels,
and rubbish such as milk cartons, lacquered wood or impregnated wood and fossil fuels. The reason that
you should not apply any of the above is that during combustion they develop substances that are health
hazardous and harmful to the environment. These substances could also damage your wood burning stove
and chimney, rendering the product warranty void.
Page 14 of 20 pages
Storage of wood
A moisture content of 12-18% is achieved by storing recently felled wood outdoors under a lean-to
for at least one year, preferably 2 years. Wood stored indoors has a tendency to become too dry and
combust too quickly. However, it might be advantageous to store fuel for lighting a fire indoors for a few
days prior to use.
We recommend that you buy a moisture meter to continuously check that the wood has the correct
moisture content before it is used for firing. Split the wood and measure the moisture content of the
split surfaces.
Recommended dimensions
The dimensions of the fuel are important to good combustion. The dimensions should be as follows:
Fuel type Length in cm Diameter in cm
Wood for kindling a fire (finely chopped) 25 2-5
Chopped wood 25 5-8
Special fire lighting guide for stoves with soapstone or natural stone cladding
Stones are natural products which need to adjust to temperature changes. We recommend following
the procedure below:
1. First stoking (drawing F)
Push the air control lever (1) all the way to the right push the shaking grate lever (2) all the way in. Place
2 pieces of wood (5-8 cm in diameter) horizontally in the bottom of the combustion compartment (cor
-
responding to 1-2 kg). Place 5-8 pieces of kindling randomly on top. Place 2 firelighters between the top
layer of kindling. Light up the firelighters and close the stove door. If condensation forms on the glass,
keep the door ajar for a little while and close again. When the fire has gone out, open the door and leave
it open while the stove cools to room temperature.
2. Second stoking
Push the air control lever (1) all the way to the right push the shaking grate lever (2) all the way in. Place
2 pieces of wood (5-8 cm in diameter) horizontally in the bottom of the combustion compartment (cor
-
responding to 1-2 kg). Place 5-8 pieces of kindling randomly on top. Place 2 firelighters between the top
layer of kindling. Light up the firelighters and close the stove door. If condensation forms on the glass,
keep the door ajar for a little while and close again.
When no more yellow flames are visible and a suitable layer of embers has built up, the stove can be
stoked again. There is a suitable layer of embers when the bottom of the stove is covered completely.
Half fill the combustion chamber with dry wood with a diameter of about 7-9 cm. When all of the wood
has caught fire, turn the regulator (1) to middle position. Allow the fire to burn and let the stove cool to
room temperature before stoking again.
3. Third stoking
Repeat the procedure for the second stoking, Allow the fire to burn and let the stove cool to room
temperature after the fire has gone out.
Restoking:
Follow the general instructions, see the sections “Lighting the stove” and “Stoking”.
Lighting the stove (drawing F)
A successful combustion process requires that the wood is lit in the right way. A cold stove and a cold
chimney challenge the combustion process. It is important to achieve a high flue gas temperature quickly.
Push the air control lever (1) all the way to the right push the shaking grate lever (2) all the way in. Place
2 pieces of wood (5-8 cm in diameter) horizontally in the bottom of the combustion compartment
(corresponding to 1-2 kg). Place 5-8 pieces of kindling randomly on top. Place 2 firelighters between the
top layer of kindling. Light up the fire-lighters and close the stove door. If condensation forms on the
Page 15 of 20 pages
glass, keep the door ajar for a little while and close again. When the kindling is burning well, push the air
control lever (1) to middle position. If the fire goes out, this has been done too early. Push the air control
lever to the right again until the fire is burning properly. Allow the kindling to burn out until flames are
no longer visible. The stove can then be stoked again.
Booster
Pull out the shaking grate lever (2) completely to activate the booster if the wood does not burn easily
due to poor chimney draft. IMPORTANT: For safety reasons, it may only be used during the first 3 minutes.
As soon as the temperature in the combustion chamber is high enough and the draft in the chimney suf-
ficient, push the lever all the way back in again. This ensures safe and efficient combustion. It reactivates
the air wash system and avoids overheating of the stove. The booster is intended solely to assist in the
event of poor draft during the first 3 minutes of the lighting process. A chimney draft of 12 Pa does not
require the use of the booster.
Important! Only open the door when lighting the stove, refuelling it and cleaning it.
Stoking (drawing F)
When no more yellow flames are visible and a suitable layer of embers has built up, the stove can be
stoked again. There is a suitable layer of embers when the bottom of the stove is covered completely and
the embers are glowing in a circle around the shaking grate. Put at least 2 pieces of wood into the stove,
weighing up to 1 kg each. HWAM
®
Autopilot™manages the regulation of air supply. The temperature can,
however, be set up or down by pushing the air control lever either to the right or left, respectively. If the
air control lever is set farther to the left, combustion is reduced and the burning time is prolonged. By
pushing it to the right, combustion is increased and burning time is shortened. Do not add new firewood
to the fire until the layer of embers is sufficiently low.
During combustion, the outer surfaces of the stove will become hot, and due care must
therefore be shown.
When burning is complete
When the stove is not in use, push the air control lever all the way to the left.
Cleaning the glass
We recommend wiping the glass after a fire. This is best done using a paper towel.
Fuelling with coal or pet coke
The stove is not approved to use coal or pet coke as a fuel.
Remember that the regulator must then be turned to the left again.
Page 16 of 20 pages
FIrIng In gEnEral
Rapid or fierce heat
Rapid or fierce heat is obtained by burning many small pieces of wood.
Maximum amounts of fuel:
The maximum allowed amount of fuel per hour is:
Wood: 2.4 kg
If these limits are exceeded, the stove will no longer be covered by the factory guarantee, and it may
also become damaged due to excessive heat, the glass may turn white, for example.. The stove has been
approved for intermittent use.
Typical re-firing interval at nominel performance
Wood: 45 min (1,03 kg)
Prolonged burning time
The longest burning time is achieved by pushing the air control lever to the leftmost position when the
flames are about to die. This will ensure the longest period with embers. When adding new firewood,
always remember to check that the wood has caught fire properly. If not, the air supply must be increased
by pushing the air control lever to the right.
For the slowest possible combustion, turn the regulator counter-clockwise (to the left). By turning the
regulator all the way to the left, the stove receives no primary air (the air that comes through the grate).
The stove cannot be lit after a new firing without the regulator being turned to the right, which allows
primary air to enter the unit.
Insufficient firing
If the fireproof materials in the combustion chamber are blackened after a fire, then the stove is polluting,
and the HWAM
®
Autopilot™ system is malfunctioning. Therefore, more air must be supplied by pushing
the air control lever to the right. It may also be necessary to burn more wood.
How to achieve the best combustion
Use clean and dry wood
Wet wood results in inefficient combustion, plenty of smoke, and soot. Furthermore, the heat will dry
the wood, not heat up the room.
The fire should only be stoked with a little wood at a time
You achieve the best combustion by starting up a fire often and using only a little wood. If you use
too much firewood, it will take some time before the temperature reaches a level where you achieve
a good combustion.
Make sure there is the right amount of air
You should also make sure that there is plenty of air – especially in the beginning - so the temperature
in the wood burning stove climbs quickly. In this way the gasses and particles released during the
combustion will be consumed by the fire. Otherwise they build up soot in the chimney (constituting
a chimney fire risk) or will be released in a non-combusted state into the environment. The wrong
amount of air supply creates inefficient combustion and a modest effect.
Don’t savour the fire during night time
We advise against adding fire wood to your stove and reducing the air supply at night in an attempt to still
have some embers left in the morning. If you do so, large amounts of hazardous smoke will be emitted, and
your chimney will be exposed to unnecessarily large amounts of soot with the risk of a chimney fire.
Page 17 of 20 pages
maIntEnancE
Cleaning
Any maintenance of the stove should only be carried out when it is cold. Daily maintenance is limited to
vacuum cleaning the stove externally, using the soft brush attachment. You can also dust the stove using a
dry, soft cloth or brush. But remember, only when the stove is cold. Do not use water, spirit or any other
kind of cleaner, as this will damage the lacquer.
Once a year, the stove should be thoroughly serviced. The combustion chamber should be cleared of ashes
and soot. The hinges and the closing hook must be greased with liquid copper fat spray (heat-resistant up
to 1100 °C), (drawing H). Lift the door approx. ½ cm and spray copper fat onto the hinge leaf.
Service inspection
Your stove should be given a thorough, preventive inspection once every two years. This includes:
Thorough cleaning of the stove
Check the spring in the Autopilot unit and replace if necessary
Checking gaskets. Replace gaskets if they are not intact or have softened
Checking of heat insulating material and possibly replacement
Checking of the bottom/shaking grate
Use copper grease for hinges and locking hooks (drawing H)
All service checks must be performed by an authorised fitter. Use only original spare parts
Inside cleaning
Unless the safety fittings for transportation (2 split pins) have not already been removed, start by remov
-
ing the split pins (drawing D).
The smoke shelf and baffle plate is to be removed from the stove before cleaning
• First remove the uppermost piece of vermiculite (Skamolex) (drawing E1)
Lift the smoke shelf out of the steel rail at the back of the combustion chamber. Next, lower it beneath
the holders and slide it out (drawing E2 )
• Lift each half of the steel smoke plate off the holder and remove them (drawing E3)
After sweeping, reinstall the parts in the stove in reverse order.
Ashes
The ash pan is best emptied by pulling a waste bag over the pan, tipping it and then carefully pulling it out
of the bag. Ashes are disposed of via the domestic waste collection.
Please note that there may be embers in the ashes for up to 24 hours after the fire has
gone out!
Insulation
The efficient, but porous insulation of the combustion chamber may, in time, be worn and damaged. Cracks
in the insulation are irrelevant to the efficiency of the stove. However, it should be replaced, if there are
actual holes due to parts of the lining falling off or when, due to wear and tear, it has been reduced to
less than half its original thickness.
HWAM
®
Autopilot™
Lift off the rear panel. On a cold stove, the starting point of the feeler is controlled. The starting point on
a cold stove is to be seen at drawing G. It should feel easy going and bouncy when you push it, no matter
if the stove is cold or hot. By rising or falling temperatures it must not move at a bound. The damper
plates must be dry and clean and slide together unhindered. Control bars and slide gates may have to be
smeared with WD40 (never oil).
Page 18 of 20 pages
Door/glass
A sooty glass door can easily be cleaned with a piece of moist kitchen roll dipped in ash. Go about it in
vertical movements (up and down). Follow up with a dry piece of kitchen roll.
Seals
Check frequently to ensure that seals in the door and ash pan are intact and not brittle. Failing this, they
should be replaced. Use original seals only.
Surface
Usually, it is not necessary to any treatment to the painted surfaces of the wood-burning stove. Any damage
to the paint may, however, be remedied with spray paint, which can be bought from your stove retailer.
Guarantee
The guarantee does not cover damage due to insufficient maintenance!
opEratIonal problEms
Blackened glass
The wood is too damp. Only use wood stored for at least 12 months under cover and with a
moisture level not exceeding 12-18% RH
Faulty seal in door. Fit new seal
Smoke in the room when opening door
The grate in the chimney may be closed. Open the grate
Insufficient chimney draft. See section on chimney or contact chimney sweep
Soot door leaking or dislodged. Replace or refit
Never open the door when there are still flames on the wood
Uncontrollable combustion
Faulty seal in door or ash pan. Fit new seal
If there is an excessive chimney draft, it may be necessary to push the air control lever all the way to the left.
Also do this when the stove is not in use, the air control lever must be pushed all the way to the left
If the steel plates in the combustion chamber develop scales or become deformed, this is due to
excessive heat. Stop using the stove and contact the retailer
At interruptions that you cannot yourself rectify, you should contact the retailer.
Page 19 of 20 pages
dEclaratIon oF pErFormancE
The DoP can be downloaded from our website via the following links:
www.hwam.com/dop/4100
www.hwam.com/dop/4200
www.hwam.com
14

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