Handleiding Gazco Huntingdon 20-30-40 - Conventional Flue (pagina 1 van 48) (Engels)

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Conventional Flue Log Effect Stove

With Upgradeable Control Valve

Huntingdon 20/30/40

Instructions for Use, Installation and Servicing

For use in GB, IE (Great Britain and Republic of Ireland)

IMPORTANT

THE OUTER CASING, FRONT AND GLASS PANEL BECOME EXTREMELY HOT DURING OPERATION AND WILL RESULT IN SERIOUS

INJURY AND BURNS IF TOUCHED. IT IS THEREFORE RECOMMENDED THAT A FIREGUARD COMPLYING WITH BS 8423 (LATEST EDITION)

IS USED IN THE PRESENCE OF YOUNG CHILDREN, THE ELDERLY OR INFIRM.

ENSURE THAT ALL COMBUSTIBLE MATERIALS ARE NOT POSITIONED ABOVE OR NEAR TO THE APPLIANCE OUTER CASING.

This product contains a heat resistant glass panel. This panel should be checked during Installation and at each servicing interval. If any damage is observed on the

front face of the glass panel (scratches, scores, cracks or other surface defects), the glass panel must be replaced and the appliance must not be used until a

replacement is installed. Under no circumstances should the appliance be used if any damage is observed, the glass panel is removed or broken.

It is essential that ALL of the screws that retain the glass frame are replaced and tightened correctly. Under no circumstances should the appliance be operated if

any of these screws are loose or missing.

These Instructions must be left with the appliance for future reference and for consultation when servicing the appliance. Please make the customer aware of the

correct operation of the appliance before leaving these instructions with them.

The commissioning sheet found on Page 3 of this Instruction manual must be completed by the Installer prior to leaving the premises.

PR1811.13.10.23

Appliance Commissioning Checklist ......................3

User Instructions .......................................................4

Installation Instructions ..........................................13

Technical Specifications ........................................................... 13

Site Requirements .................................................................... 15

Installation ................................................................................17

Commissioning ......................................................................... 26

Servicing Requirements .........................................27

Fault Finding .............................................................................27

How to replace parts ................................................................ 29

Basic spare parts list ................................................................ 39

Service Records ....................................................................... 42

Information Requirement - Gas Heaters .................................. 43

Covering the following models:

CONTENTS

It is a requirement of the Building Regulations 2010 that the installation of this appliance is notified to the Local Authority. It is

the responsibility of the GasSafe registered installer to carry out this notification to the Local Authority via the GasSafe register

Competent Persons Scheme in England and Wales (different rules apply in Scotland and Northern Ireland).

When the installation has been notified, GasSafe will send a Building Regulations Compliance Certificate to you containing

details of the work completed. Please ensure that the person responsible for the installation of this appliance completes this

notification and records it in the Appliance Commissioning Checklist on page 3.

IT IS YOUR RESPONSIBILTY TO COMPLY WITH THE BUILDING REGULATIONS AND BE ABLE TO PRODUCE THIS

CERTIFICATE SHOULD IT BE REQUIRED IN THE FUTURE.

If you have purchased your stove or fire from an authorised stockist

within our Expert Retailer Network, then automatically your product

will carry a 2 year warranty as standard. The 2 year warranty can be

further extended to a total warranty period of 5 years by registering

your Gazco Stove or Fireplace within one month of the latter of the

purchase date or installation date. Accordingly, the start date for

the warranty period is the date of purchase. During the registration

process, the Expert Retailer details will be required for your Extended

Warranty to be activated. Any product purchased outside of our Expert

Retailer Network will carry a standard 12 month, non-extendable

warranty.

It is a condition of the Extended Warranty that the installation

complies with the relevant Building Regulations and is carried out

by a suitably trained and qualified individual (GasSafe in the UK or

equivalent in other countries) with the certificate of installation and the

Commissioning Report on Page 3 completed and retained by the end

user.

Full terms and conditions are detailed in the Warranty Statement on

the Gazco website www.gazco.com. In the event of any conflict of

information the wording on the website shall prevail.

Important Note: Should any problems be experienced with your

product, claims must first be submitted to the Expert Retailer where

the appliance was purchased from who will offer immediate assistance

or contact Gazco on your behalf.

Huntingdon 20/30/40 - Conventional Flue

MODEL

HUNTINGDON 20 HUNTINGDON 30 HUNTINGDON 40

NAT GAS LPG NAT GAS LPG NAT GAS LPG

BLACK Tracery Door 515-035 515-405 515-004 515-413 515-161 515-565

Clear Door 515-071 515-441 515-009 515-453 515-188 515-592

IVORY Tracery Door 515-044 515-423 515-154 515-484 515-170 515-574

Clear Door 515-080 515-468 515-061 515-505 515-197 515-601

MATT

IVORY

Tracery Door 515-053 515-432 515-212 515-536 515-179 515-583

Clear Door 515-089 515-477 515-100 515-570 515-206 515-619

To assist us in any guarantee claim please complete the following information:-

APPLIANCE COMMISSIONING CHECKLIST

IMPORTANT NOTICE

Explain the operation of the appliance to the end user, hand the completed instructions to them for safe keeping,

as the information will be required when making any guaranteed claims.

Retailer ...............................................

.......................................................

Contact No. ...........................................

Date of Purchase .....................................

Model No. ............................................

Serial No. .............................................

Gas Type .............................................

Installation Company ................................

......................................................

Engineer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contact No. ..........................................

GasSafe Reg No. ....................................

Date of Installation ..................................

RETAILER AND INSTALLER INFORMATION

FLUE CHECK PASS FAIL

1. Flue Is correct for appliance

2. Flue ow Test

3. Spillage Test

GAS CHECK

1. Gas soundness & let by test

2. Standing gas pressure mb

3. Appliance working pressure (on High Setting)

Minimum Pressure Requirement: NG - 17.5mbar LPG - 34.5mbar

NB All other gas appliances must be operating on full

4. Gas rate m3/h

5. Does Ventilation meet appliance requirements

6. Have controls been upgraded (Upgradeable models only) 8455 Standard

8456 Programmable Thermostatic and Timer

YES NO

SAFETY CHECK

1. Check soundness of the Thermocouple connections - including tightness and lead integrity

2. Glass checked to ensure no damage, scratches, scores or cracks

3. Glass frame secured correctly and all screws replaced

4. CO Alarm Fitted

BUILDING CONTROL NOTIFICATION YES NO

1. Installer notied GasSafe/Local Authority of installation via Competent Persons Scheme?

WELCOME

Congratulations on purchasing your Huntingdon stove, if installed

correctly Gazco hope it will give you many years of warmth and

pleasure for which it was designed.

The purpose of this manual is to familiarise you with your

appliance, and give guidelines for its installation, operation and

maintenance. If, after reading, you need further information, please

do not hesitate to contact your Gazco retailer.

WARNING

In the event of a gas escape or if you can smell

gas, please take the following steps:

• Immediately turn off the gas supply at the

meter/emergency control valve

• Extinguish all sources of ignition

• Do not smoke

• Do not operate any electrical light or power

switches (On or Off)

• Ventilate the building(s) by opening doors

and windows

• Ensure access to the premises can be made

Please report the incident immediately to the

National Gas Emergency Service Call Centre on

0800 111 999 (England, Scotland and Wales) , 0800

002 001 (N. Ireland) or in the case of LPG, the gas

supplier whose details can be found on the bulk

storage vessel or cylinder.

The gas supply must not be used until remedial

action has been taken to correct the defect and

the installation has been recommissioned by a

competent person.

GENERAL

IMPORTANT: ALWAYS WEAR THE GLOVES

PROVIDED WHEN HANDLING AN IVORY PAINTED

APPLIANCE.

Installation and servicing must only be carried out by a competent

person whose name appears on the GasSafe register. To ensure

the engineer is registered with GasSafe they should possess an ID

Card carrying the following logo:

In all correspondence, please quote the appliance type and serial

number, which can be found on the data badge located under the

top plate between the carcass and firebox or on the

Commissioning Checklist on Page 3.

Do not place curtains above the appliance:

You must have 300mm clearance between the appliance and any

curtains at either side.

The manufacturer considers the full outer casing of this appliance

to be a working surface and it will become hot whilst in operation.

A suitable guard is recommended to protect young children, the

aged and the infirm.

No furnishings or other objects should be placed within 1 metre of

the front of the appliance.

If a shelf is fitted, a distance of 225mm above the appliance is

required.

Do not attempt to burn rubbish in this appliance.

This appliance must only be operated with the door secured firmly

in position. If any cracks appear in the glass the appliance must

not be used until the glass panel is replaced.

This product is guaranteed for 5 years from the date of installation,

as set out in the terms and conditions of sale between Gazco and

your local Gazco retailer. Please consult with your local Gazco

retailer if you have any questions. In all correspondence always

quote the Model Number and Serial Number.

CO ALARMS

Building regulations require that whenever a new or replacement

fixed gas burning appliance is installed in a dwelling, a carbon

monoxide alarm complying with BS EN 50291-1(latest edition)

must be fitted in the same room as the appliance. Further guidance

and recommendations on the installation of carbon monoxide

alarms is available in BS EN 50292 (latest edition) and from

manufacturers’ instructions.

Provision of an alarm must not be considered a substitute for

either installing the appliance correctly or ensuring regular

servicing and maintenance of the appliance.

USER INSTRUCTIONS

OPERATING THE APPLIANCE

The control valve is at the foot on the right-hand side of the

appliance. It has two controls:

1. The right-hand knob controls the pilot ignition.

2. The left-hand knob controls the main burner.

Refer to separate instructions if your appliance is upgraded to

include battery remote control. The instructions below apply

whether or not you have the remote upgrade.

LIGHTING THE PILOT

To start the left-hand and right-hand control knobs must both point

to off ( ):

Press in the right-hand control knob and rotate anti-clockwise until

a click is heard. Continue to press in. The knob points to the pilot (

The pilot is lit.

Keep the knob depressed for 10 seconds before releasing. The

pilot remains lit.

Repeat the above steps if the pilot does not stay lit.

NOTE: If the pilot goes out, the Interlock system prevents you

lighting again for a short period.

If, after repeating the above steps the pilot does not light, contact

your Retailer or Installer.

Turn the right-hand knob to the left to main burner setting

().

ADJUSTING THE FLAME HEIGHT

You can now adjust the flame height and temperature using the

left-hand control knob.

Turn the left-hand knob anti-clockwise to increase the

flame height.

Turn clockwise to decrease the height.

YELLOW FLAMES APPEAR WHEN THE APPLIANCE HAS

REACHED SUFFICIENT HEAT – (10 TO 20 MINUTES).

IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE,

WAIT 3 MINUTES BEFORE TRYING TO RELIGHT.

TURNING OFF THE APPLIANCE

To turn the main burner off turn the left-hand knob until it points to

off ( ). Just the pilot remains lit.

Press in and turn the right-hand knob until it points to off

(). The pilot goes out.

UPGRADING THE APPLIANCE

The appliance is fitted with a control valve that can easily be

upgraded to battery powered remote control.

There are two versions of this control which can be obtained

through your local Gazco retailer.

There is no requirement for this upgrade to be carried out by an

approved GasSafe engineer. However Gazco recommend that this

task is undertaken by a suitably competent person.

This upgrade can be fitted before or after installation but if side

clearances are limited then it will be easier to upgrade the

appliance before installation. Full instructions are included with the

kit.

If the appliance is left unattended for long periods of

time (e.g. vacation), it is recommended to place the

control valve in the Off or Pilot position.

Take care when leaving the appliance unattended,

in exceptional circumstances sound waves from

sources other than the transmitter can cause

changes in the ame height adjustment.

DO NOT install two or more appliances using

upgradeable controls in the same room, interference

between the remote control frequencies can occur.

STANDARD REMOTE CONTROL

(PART NUMBER 8455)

This remote control can control the gas appliance after the pilot

has been lit. It can turn the main burner on and regulate it from low

through to high and back again.

It can turn the main burner off leaving the pilot burning.

THERMOSTATIC AND TIMER REMOTE CONTROL

(PART NUMBER 8456)

This remote control can control the gas appliance after the pilot

has been lit.

MANUAL MODE

Can be used to turn the main burner on and manually regulate it

from low through to high and back again. It can also be used to

turn the main burner off leaving the pilot burning.

AUTO MODE

Will automatically regulate the room to a pre-set temperature.

TIMER MODE

Will turn the appliance on and off according to a pre-set

programme and automatically regulate the room temperature

during the two on periods.

CLEANING THE APPLIANCE

WARNING: NEVER CLEAN THE APPLIANCE

WHILE IT’S HOT. THE APPLIANCE STAYS HOT

FOR A LONG TIME AFTER SHUTDOWN.

IMPORTANT: THE OUTER PANELLING OF THE

APPLIANCE IS MADE FROM CAST IRON. USE

CAUTION WHEN INSTALLING, REMOVING AND

STORING AS THE COMPONENTS ARE HEAVY

AND SHOULD BE HANDLED CAREFULLY.

Make sure the appliance and surrounds are cool before cleaning.

REMOVING THE DOOR

For rear flue exit lift the top of the appliance off and put to one

side.

For top flue exit lift and support the top to give clearance.

HUNTINGDON 20 AND 40

Supporting the door top and bottom pull forwards whilst lifting the

front upwards at a 45° angle until it is clear of the slots and pull

away from the appliance.

HUNTINGDON 30

Lift the front upwards until it is clear of the slots and pull away from

the appliance.

ALL MODELS

Remove the glass frame by undoing the fixing screws and lifting

clear. Take care to support the glass window panel when

removing the screws.

Place carefully to one side.

Lift out the log guard.

Carefully remove the ceramic fuel bed components and set aside.

Protect the floor coverings and follow the advice given.

The logs do not require cleaning. Do not use a vacuum cleaner or

brush to clean the logs, any large pieces of debris can be removed

by hand.

Ensure any debris is removed from the burner ports.

Replace the ceramics see Log Layout section.

Ensure that the fibreglass seal on the back of the glass frame is

intact and replace the screws working from the top down. Tighten

the screws evenly DO NOT OVER TIGHTEN.

NEVER OPERATE THE APPLIANCE WHEN THE GLASS

FRAME IS REMOVED OR BROKEN.

Replace ALL of the securing screws ensuring that a screw is

present in all fixing slots.

UNDER NO CIRCUMSTANCES SHOULD THE

APPLIANCE BE USED IF ANY OF THE GLASS

FRAME RETAINING SCREWS ARE LOOSE OR

MISSING.

Use a damp cloth to clean the outer casing of the appliance.

CLEANING IVORY PAINTED

APPLIANCES

Allow the appliance to cool thoroughly to avoid risk of burns.

Ivory painted appliances require special attention when cleaning.

They have been coated with a high quality paint that should give

many years of service. However, this colour will mark more easily

and require cleaning more than other models.

Take care when touching the appliance to avoid marking the paint.

Most marks can be removed using a mild soap solution and a

clean lint free cloth. The finish can also be refreshed using aerosol

touch up paint (product code 2055) available from your Gazco

retailer.

ARRANGEMENT OF FUEL BED

ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS

The fuel effect of the log version of this

appliance is made from Refractory Ceramic

Fibre (RCF), a material which is commonly used

for this application.

Protective clothing is not required when

handling these articles, but we recommend you

follow normal hygiene rules of not smoking,

eating or drinking in the work area and always

wash your hands before eating or drinking.

To ensure that the release of RCF fibres are kept

to a minimum, during installation and servicing a

HEPA filtered vacuum is recommended to

remove any dust accumulated in and around the

appliance before and after working on it. When

servicing the appliance it is recommended that

the replaced items are not broken up, but are

sealed within heavy duty polythene bags and

labelled as RCF waste.

RCF waste is classed as stable, non-reactive

hazardous waste and may be disposed of at a

licensed landfill site.

Excessive exposure to these materials may

cause temporary irritation to eyes, skin and

respiratory tract; wash hands thoroughly after

handling the material.

LOGS MUST BE POSITIONED ACCORDING TO THE

FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME

EFFECT.

LOG LAYOUT

HUNTINGDON 20

All logs can be identified by a letter (A - E) on their underside. Logs

B and E also have holes to locate each onto a burner stud.

Ensure the burner tray is clean and free from any debris.

Place Log A on the higher rear bracket and push up against the

back panel.

Place Log B over the two middle studs on the burner tray.

Place Log E onto the stud and behind the tag on the left hand side

of the burner tray.

Rest against Log B.

Place the small Ember at the front left of the firebox against the

rear of the log support bracket to obscure the reflection of the

burner screw.

Place the larger Ember on the lower bracket above the pilot on the

right hand side with the thicker edge facing the front and flat edges

to the base and side.

Place the foot of Log C into the rear left hand corner. The long flat

edge rests against the side of the firebox and the log touches the

back panel. The top of the log rests on Log E.

Detail A

Place the pointed bottom of log D into the corner of the burner tray

and rest on the location stud in log B.

Sparingly spread an amount of the Embaglow fibres provided,

covering the ports in the burner tray. Use a small piece in front of

the log on the left hand side and a long strip in front of log B.

Take care not to use more than half a packet per application.

WARNING - DO NOT PLACE NEAR THE PILOT AREA.

Embaglow

Lower log guard into position.

HUNTINGDON 30

Ensure the burner tray is clean and free from any debris.

The three logs that make up the fuel bed are visually distinct and fit

into specific parts on the burner tray.

Place the rear log into position between the rear brackets and

pushed up against the back panel.

Log 1

Place the second log into the left hand groove on the burner tray.

The log should butt up against the raised molding and the left hand

side liner.

Log 2

Place the third log into the groove on the right hand side.

The log should butt up against the raised molding and the right

hand side liner.

Log 3

Once the logs are in there are two embers which can be loosely

placed at the front of the fuel bed and cover the tabs securing the

burner tray.

Embers

Sparingly spread an amount of the Embaglow fibres provided,

covering the ports in the burner tray.

It is essential to cover the port in the middle of the burner tray

in order to get the most visually appealing flame picture.

Take care not to use more than half a packet per application.

WARNING - DO NOT PLACE NEAR THE PILOT AREA.

It is essential to

cover the

central port

Embaglow

Fix log guard into position.

HUNTINGDON 40 LAYOUT

The logs for the fuel bed are clearly individually labelled,

A to D.

Ensure the burner tray is clean and free from any debris.

There are 3 embers. Place 2 embers in the back corners of the

burner, resting in the cut outs.

Place the last ember loosely at the front of the fuel bed to cover

the hole in the centre.

Place Log D on the left hand side of the burner. There is a hole on

the underside of Log D which fits over the raised stud on the left of

the burner. The back of the log should rest flat against the back

panel.

Place Log B on top of Log D. There is a hole on the underside of

Log B which fits over the raised stud on Log D to secure in place.

The right hand side of the log rests in the groove in the burner.

Place Log C on the right hand side of the burner. There is a hole

on the underside of Log C which fits over the raised stud on the

right of the burner. The back of the log should rest flush against the

back panel.

Place the log guard into position on the grooves on the sides of the

firebox.

Place Log A across Log C. There is a hole on the underside of Log

A which fits over the raised stud on Log C to secure in place. The

small cut out on the left side of the log rests onto the log guard.

Once the logs are in place sparingly spread an amount of the

Embaglow fibres provided on the sections highlighted.

Take care not to use more than half a packet per application.

IT IS ESSENTIAL TO KEEP THE REAR PORT FREE FROM

OBSTRUCTION.

WARNING - DO NOT PLACE NEAR THE PILOT AREA.

Keep Rear

Port free from

Embaglow

Use a ceramic glass product generally sold for cleaning ceramic

hobs to clean the glass front.

The glass frame must be refitted to the appliance following

cleaning or servicing.

Ensure that the rope seal on the back of the glass frame is intact

and replace the screws working from the top down. Tighten the

screws evenly DO NOT OVER TIGHTEN.

Replace ALL of the securing screws ensuring that a screw is

present in all fixing slots.

UNDER NO CIRCUMSTANCES SHOULD THE

APPLIANCE BE USED IF ANY OF THE FRAME

RETAINING SCREWS ARE LOOSE OR MISSING.

NEVER OPERATE THE APPLIANCE WHEN THE GLASS

FRAME IS REMOVED, OR THE GLASS IS BROKEN.

With the top still supported or removed refit front by locating in

grooves and lowering into place.

Now replace top.

FLUE SURE SYSTEM

The appliance is fitted with the Gazco Flue Sure System, which will

act to cut off the gas supply to the burners in the event of incorrect

operation of the flue. If the system acts to cut off the gas supply,

this indicates that there is insufficient flue pull. If this occurs a

minimum of 10 minutes should be allowed before trying to relight.

Continued operation of this safety device means there may be a

serious problem with the flue system. A qualified GasSafe engineer

should inspect this.

DO NOT USE THE APPLIANCE UNTIL AN ENGINEER SAYS IT

IS SAFE TO DO SO.

FLAME FAILURE DEVICE

This is a safety feature incorporated on this appliance which

automatically switches off the gas supply if the pilot goes out and

fails to heat the thermocouple.

IF THIS OCCURS DO NOT ATTEMPT TO RELIGHT THE

APPLIANCE FOR 3 MINUTES.

RUNNING IN

1During initial use of a new Gazco appliance a strong odour will be

encountered as various surface coatings become hot for the first

time. Although these odours are harmless it is recommended that

the appliance is operated on maximum for 4 to 8 hours in order to

fully burn off these coatings. After this period the odours should

then disappear.

If the odours persists, please contact your installer for advice.

During the first few hours of burning there may be discolouration of

the flames. This will also disappear after a short period of use.

SERVICING

Servicing and Support

To keep your appliance looking and performing at its best, it must

be serviced annually. This service must be undertaken by a suitably

qualied individual and your retailer can organise this for you.

Alternatively, Gazco offer a manufacturers premium service with our

friendly team of qualied engineers which can be booked at

www.gazco.com/support

In all correspondence always quote the Model number and the

Serial number which may be found on the Commissioning Checklist

(Page 3).

VENTILATION

This appliance requires no additional ventilation.

INSTALLATION DETAILS

Your installer should have completed the commissioning sheet at

the front of this book. This records the essential installation details

of the appliance. In all correspondence always quote the Model

number and Serial number.

HOT SURFACES

Parts of this appliance become hot during normal use.

Regard all parts of the appliance as a ‘working surface’.

Provide a suitable fire guard to protect young children and the

infirm.

PILOT AREA WHITENING

Gas re owners (not exclusive to Gazco) have reported issues of

whitening around the pilot areas on their Conventional Flue glass

fronted products. These white marks can also appear on glass or

enamel panels inside the re and on the inside of the glass which

chemical analysis found to be Silicon Dioxide.

The cause of this is most likely a heat decomposition product of

Siloxanes or similar compounds. Gazco can conrm that there

are no Siloxane or similar products used in our conventionally

ued res and is therefore forming from sources external to the

appliance. Siloxanes can be widely found in domestic cleaning

products, cosmetics, scented room diffusers, candles and

biomethane in the natural gas supply.

To reduce this problem, Gazco would recommend the removal of

any products that could possibly contain Siloxanes from the room

the re is situated in. In addition to this, the whitening appears to

be worse when the product is left for long periods of time in the

pilot only position. This should be reduced where customers are

experiencing this problem.

TECHNICAL SPECIFICATION

Covering the following models:

MODEL APP.

CAT. GAS TYPE WORKING

PRESSURE AERATION INJECTOR GAS RATE

M3/H

INPUT KW

(GROSS) COUNTRY

HIGH LOW

HUNTINGDON 20

I2H Natural Gas (G20) 20mbar 1x ø6mm 185 0.314 3.3 2.0 GB, IE

I3P Propane (G31) 37mbar 6mm x 15mm 90 0.120 3.2 2.0 GB, IE

HUNTINGDON 30

I2H Natural Gas (G20) 20mbar 6mm x 6mm 260 0.433 4.55 2.5 GB, IE

I3P Propane (G31) 37mbar 1 x (14mm x 15mm) 102 0.164 4.35 2.5 GB, IE

HUNTINGDON 40

I2H Natural Gas (G20) 20mbar 2 x ø6mm 067 0.628 6.6 3.9 GB, IE

I3P Propane (G31) 37mbar 2 x ø13mm 128 0.252 6.7 3.7 GB, IE

Huntingdon 20: Efciency Class 2 - 76% / NOx Class 4

Huntingdon 30: Efciency Class 2 - 75% / NOx Class 4

Huntingdon 40: Efciency class 2 - 78%

Flue Outlet Size 127mm (5”) ø

Gas Inlet Connection Size 8mm ø

Minimum ue specication T250 / N2 / O / D / 1

Maximum ue temperature 220°C

MODEL

HUNTINGDON 20 HUNTINGDON 30 HUNTINGDON 40

NAT GAS LPG NAT GAS LPG NAT GAS LPG

BLACK Tracery Door 515-035 515-405 515-004 515-413 515-161 515-565

Clear Door 515-071 515-441 515-009 515-453 515-188 515-592

IVORY Tracery Door 515-044 515-423 515-154 515-484 515-170 515-574

Clear Door 515-080 515-468 515-061 515-505 515-197 515-601

MATT

IVORY

Tracery Door 515-053 515-432 515-212 515-536 515-179 515-583

Clear Door 515-089 515-477 515-100 515-570 515-206 515-619

The net efficiency of this appliance has been measured as specified in EN613:2001 and the result after conversion

to gross using the appropriate factor from Table E4 of SAP 2012 is 69.1% (Huntingdon 20 and 30) or 71.8%

(Huntingdon 40). The test data has been certified by Kiwa Nederland B.V. The gross efficiency value may be used in

the UK Government's Standard Assessment Procedure (SAP) for energy rating of dwellings.

INSTALLATION INSTRUCTIONS

This appliance has been certified for use in countries other than those stated. To install this appliance in these countries, it is essential to

obtain the translated instructions and in some cases the appliance will require modification. Contact Gazco for further information.

PACKING CHECKLIST

QTY DESCRIPTION FIXING KIT CONTAINING:-

1 x Appliance

1 x Flue infill plate

1 x Log set

1 x Packet of Embaglow

1 x Instruction manual

HUNTINGDON 40

A B C D E F G

Huntingdon 40 641 653 382 460 99 154 350

HUNTINGDON 20 & 30

A B C D E F G

Huntingdon 20 419 535 320 366 62 119 266

Huntingdon 30 552 592 357 402 96 174 305

DIMENSIONS (mm)

SITE REQUIREMENTS

FLUE & CHIMNEY REQUIREMENTS

The chimney or flue system must comply with the rules in force,

and must be a minimum of 127mm (5") in diameter.

The minimum flue height for the appliance must be 3 metres (10ft).

Any horizontal flue run from the rear outlet must not exceed

100mm from the back of the appliance.

A minimum of 100mm vertical flue above the top outlet spigot

should be provided before any offset of the flue.

The chimney or flue must be free from any obstruction. Any

damper plates must be removed or secured in the fully open

position, and no restrictor plates fitted.

The chimney must be swept prior to the installation, but it need not

be swept if it can be seen the chimney is clean and unobstructed

throughout its entire length.

A 5" (127mm) liner must be used if fitting the appliance into an

existing brick built chimney.

Larger lined flues can work, but in some instances could cause

cold start flue problems resulting in nuisance shutdown. Lined flues

above 7" (175mm) are not recommended.

The European chimney standards now describe chimneys and

flues by their temperature, pressure and resistance to corrosion,

condensation and fire. To identify the correct flue system, the

minimum flue specification is shown in the Technical Specification.

Existing chimneys are not covered by this system.

FLUE OPTIONS

A range of Vitreous Enamel Gloss Black flue pipe is available

to compliment the Huntingdon. Please contact your Gazco

retailer for further information.

GAS SUPPLY

THIS APPLIANCE IS INTENDED FOR USE ON A GAS

INSTALLATION WITH A GOVERNED METER.

Before installation, ensure that the local distribution conditions

(identification of the type of gas and pressure) and the adjustment

of the appliance are compatible.

Ensure the gas supply delivers the required amount of gas and is

in accordance with the rules in force.

You can use soft copper tubing on the installation and soft soldered

joints outside the appliance and below the fire.

A means of isolating the gas supply to the appliance must be

provided independent of any appliance control.

All supply gas pipes must be purged of any debris that may have

entered prior to connection to the appliance.

The gas supply must be installed in a way that does not restrict the

removal of the appliance for servicing and inspection.

VENTILATION

IMPORTANT: Ensure any national ventilation requirements are

taken into account during installation of the appliance.

UK ONLY:

The Huntingdon 30 has a nominal input not exceeding 7.0kW and

does not normally require any additional permanent ventilation.

FOR THE REPUBLIC OF IRELAND REFER TO THE RULES IN

FORCE FOR VENTILATION REQUIREMENTS.

CO ALARMS

Building regulations require that whenever a new or replacement

fixed gas burning appliance is installed in a dwelling, a carbon

monoxide alarm complying with BS EN 50291-1(latest edition)

must be fitted in the same room as the appliance. Further guidance

and recommendations on the installation of carbon monoxide

alarms is available in BS EN 50292 (latest edition) and from

manufacturers’ instructions.

Provision of an alarm must not be considered a substitute for

either installing the appliance correctly or ensuring regular

servicing and maintenance of the appliance.

APPLIANCE LOCATION

Building Regulations state this appliance must stand on a non-

combustible hearth that is at least 12mm thick and projects 50mm

minimum from the base of the appliance in all directions, however

Gazco recommend the hearth extends to the following dimensions.

DIMENSION A B C

Huntingdon 20 716 420 12

Huntingdon 30 853 451 12

Huntingdon 40 941 482 12

MINIMUM CLEARANCE

The appliance is not suitable for installation against a combustible

wall.

Ensure that all minimum clearances to combustible materials

are complied with.

The specified clearances provide the minimum distance to

combustible materials. If the appliance is intended to be installed

into a non-combustible opening the clearance to the sides and

above the appliance can be reduced. However, it is recommended

that the specified clearances are maintained irrespective of the

materials used in the construction of the opening to allow adequate

air flow and access to controls. The clearance at the rear of the

appliance must always be a minimum of 50mm.

150

225

150

50mm

150mm

In a non-combustible recess be careful to allow enough

clearance at the sides and rear of the appliance to perform

spillage tests and reach the controls.

SAFETY PRECAUTIONS

IMPORTANT: ALWAYS WEAR THE GLOVES

PROVIDED WHEN HANDLING AN IVORY PAINTED

APPLIANCE.

For your own and other’s safety, you must install this appliance

according to local and national codes of practice. Failure to install

the appliance correctly could lead to prosecution. Read these

instructions before installing and using this appliance.

These instructions must be left intact with the user.

Do not attempt to burn rubbish on this appliance.

Keep all plastic bags away from young children.

Do not place any object on or near to the appliance and allow

adequate clearance above the appliance.

IF THE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE,

WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE

APPLIANCE.

The appliance is fitted with the Gazco Flue Sure System, which will

act to cut off the gas supply to the burners in the event of incorrect

operation of the flue. If the system acts to cut off the gas supply,

this indicates that there is insufficient flue pull. If this occurs a

minimum of 10 minutes should be allowed before trying to relight.

Continued operation of this safety device means there may be a

serious problem with the flue system. A qualified GasSafe engineer

should inspect this.

Do not alter or tamper with the Flue Sure System. Use only

genuine Gazco replacement parts when servicing the system -

refer to the Servicing Section, Replacing Parts.

DO NOT USE THE APPLIANCE UNTIL AN ENGINEER SAYS IT

IS SAFE TO DO SO.

IMPORTANT: REFER TO DATA BADGE AND

TECHNICAL SPECIFICATION AT THE FRONT OF

THE MANUAL TO ENSURE THE APPLIANCE IS

CORRECTLY ADJUSTED FOR THE GAS TYPE AND

CATEGORY APPLICABLE IN THE COUNTRY OF

USE.

UNPACKING

Remove the appliance from its packaging, and check that it is

complete and undamaged.

Put the loose ceramic parts to one side so that they are not

damaged during installation.

UPGRADING THE APPLIANCE

The appliance is fitted with a control valve that can easily be

upgraded to battery powered remote control.

There are two versions of this control which can be obtained

through your local Gazco retailer.

There is no requirement for this upgrade to be carried out by an

approved GasSafe engineer. However Gazco recommend that this

task is undertaken by a suitably competent person.

This upgrade can be fitted before or after installation but if side

clearances are limited then it will be easier to upgrade the

appliance before installation. Full instructions are included with the

kit.

If the appliance is left unattended for long periods of

time (e.g. vacation), it is recommended to place the

control valve in the Off or Pilot position.

Take care when leaving the appliance unattended,

in exceptional circumstances sound waves from

sources other than the transmitter can cause

changes in the ame height adjustment.

DO NOT install two or more appliances using

upgradeable controls in the same room, interference

between the remote control frequencies can occur.

STANDARD REMOTE CONTROL

(PART NUMBER 8455)

This remote control can control the gas appliance after the pilot

has been lit. It can turn the main burner on and regulate it from low

through to high and back again.

It can turn the main burner off leaving the pilot burning.

THERMOSTATIC AND TIMER REMOTE CONTROL

(PART NUMBER 8456)

This remote control can control the gas appliance after the pilot

has been lit.

MANUAL MODE

Can be used to turn the main burner on and manually regulate it

from low through to high and back again. It can also be used to

turn the main burner off leaving the pilot burning.

AUTO MODE

Will automatically regulate the room to a pre-set temperature.

TIMER MODE

Will turn the appliance on and off according to a pre-set

programme and automatically regulate the room temperature

during the two on periods.

INSTALLATION

INSTALLATION OF THE APPLIANCE

Decide whether to use top or rear flue exit.

The appliance is factory built for rear flue exit but it can be

changed to top exit by swapping the flue spigot and blanking plate

located on the appliance.

HUNTINGDON 30 ONLY

On Huntingdon 30 models the flue spigot must be placed in an

offset position from the blanking plate to correctly align with the top

plate.

To access the blanking plate lift off the cast top and place carefully

to one side.

Remove the four screws holding the blanking plate to the

appliance.

Note the two additional holes in the top of the firebox.

With the blanking plate removed there are a two additional holes

underneath.

Position the flue spigot using the offset holes and the ones

previously beneath the blanking plate. Secure the spigot and

blanking plate in the new positions.

ALL MODELS

Position the appliance ensuring all appropriate clearances are

observed.

Having run the gas supply to the appliance PURGE THE SUPPLY

PIPE.

This is essential to expel any debris that can block the gas

controls.

Connect the gas supply to the 8mm compression elbow at the

right-hand rear corner of the appliance.

There is a cutout in the right-hand rear leg to enable a straight

connection to the rear of the appliance.

The flue system can now be connected to the appliance.

Ensure all joints are sealed with a fire resistant cement and use a

self-tapping screw at the flue spigot joint.

GAS SOUNDNESS PRESSURE CHECK

Connect a suitable pressure gauge to the test point located on the

inlet fitting and turn the gas supply on. Light the appliance and

check all gas joints for possible leaks. Turn the appliance to

maximum and check that the supply pressure is as stated on the

databadge. Turn the gas off and replace the test point screw, turn

the gas on and check the test point for leaks.

REMOVING THE DOOR

IMPORTANT: THE OUTER PANELLING OF THE

APPLIANCE IS MADE FROM CAST IRON. USE

CAUTION WHEN INSTALLING, REMOVING AND

STORING AS THE COMPONENTS ARE HEAVY

AND SHOULD BE HANDLED CAREFULLY.

For rear flue exit lift the top of the appliance off and put to one

side.

For top flue exit lift and support the top to give clearance.

HUNTINGDON 20 AND 40

Lift the front upwards until it is clear of the slots and pull away from

the appliance.

HUNTINGDON 30

Lift the front upwards until it is clear of the slots and pull away from

the appliance.

ALL MODELS

Remove the glass frame by undoing the fixing screws and lifting

clear. Take care to support the glass window panel when

removing the screws.

ARRANGEMENT OF FUEL BED

ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS

The fuel effect of the log version of this

appliance is made from Refractory Ceramic

Fibre (RCF), a material which is commonly

used for this application.

Protective clothing is not required when

handling these articles, but we recommend you

follow normal hygiene rules of not smoking,

eating or drinking in the work area and always

wash your hands before eating or drinking.

To ensure that the release of RCF fibres are

kept to a minimum, during installation and

servicing a HEPA filtered vacuum is

recommended to remove any dust

accumulated in and around the appliance

before and after working on it. When servicing

the appliance it is recommended that the

replaced items are not broken up, but are

sealed within heavy duty polythene bags and

labelled as RCF waste.

RCF waste is classed as stable, non-reactive

hazardous waste and may be disposed of at a

licensed landfill site.

Excessive exposure to these materials may

cause temporary irritation to eyes, skin and

respiratory tract; wash hands thoroughly after

handling the material.

LOG LAYOUT

HUNTINGDON 20

LOGS MUST BE POSITIONED ACCORDING TO THE

FOLLOWING INSTRUCTIONS TO GIVE THE CORRECT FLAME

EFFECT.

All logs can be identified by a letter (A - E) on their underside.

Logs, B and E also have holes to locate each onto a burner stud.

Ensure the burner tray is clean and free from any debris.

Place Log A on the higher rear bracket and push up against the

back panel.

Place Log B over the two middle studs on the burner tray.

Place Log E onto the stud and behind the tag on the left hand side

of the burner tray.

Rest against Log B.

Place the small Ember at the front left of the firebox, against the

rear of the log support bracket to obscure the reflection of the

burner screw.

Place the larger Ember on the lower bracket above the pilot on the

right hand side with the thicker edge facing the front and flat edges

to the base and side.

Place the foot of Log C into the rear left hand corner. The long flat

edge rests against the side of the firebox and the log touches the

back panel. The top of the log rests on Log E.

Detail A

Place the pointed bottom of log D into the corner of the burner tray

and rest on the location stud on log B.

Sparingly spread an amount of the Embaglow fibres provided,

covering the ports in the burner tray. Use a small piece in front of

the log on the left hand side and a long strip in front of log B.

Take care not to use more than half a packet per application.

WARNING - DO NOT PLACE NEAR THE PILOT AREA.

Embaglow

Lower log guard into position.

HUNTINGDON 30

Ensure the burner tray is clean and free from any debris.

The three logs that make up the fuel bed are visually distinct and fit

into specific parts on the burner tray.

Place the rear log into position between the rear brackets and

pushed up against the back panel.

Log 1

Place the second log into the left hand groove on the burner tray.

The log should butt up against the raised molding and the left hand

side liner.

Log 2

Place the third log into the groove on the right hand side.

The log should butt up against the raised molding and the right

hand side liner.

Log 3

Once the logs are in there are two embers which can be loosely

placed at the front of the fuel bed and cover the tabs securing the

burner tray.

Embers

Sparingly spread an amount of the Embaglow fibres provided,

covering the ports in the burner tray.

It is essential to cover the port in the middle of the burner tray

in order to get the most visually appealing flame picture.

Take care not to use more than half a packet per application.

WARNING - DO NOT PLACE NEAR THE PILOT AREA.

It is essential to

cover the

central port

Embaglow

Place Log D on the left hand side of the burner. There is a hole on

the underside of Log D which fits over the raised stud on the left of

the burner. The back of the log should rest flat against the back

panel.

Place Log B on top of Log D. There is a hole on the underside of

Log B which fits over the raised stud on Log D to secure in place.

The right hand side of the log rests in the groove in the burner.

Place Log C on the right hand side of the burner. There is a hole

on the underside of Log C which fits over the raised stud on the

right of the burner. The back of the log should rest flush against the

back panel.

Fix log guard into position.

HUNTINGDON 40

The logs for the fuel bed are clearly individually labelled,

A to D.

Ensure the burner tray is clean and free from any debris.

There are 3 embers. Place 2 embers in the back corners of the

burner, resting in the cut outs.

Place the last ember loosely at the front of the fuel bed to cover

the hole in the centre.

Place the log guard into position on the grooves on the sides of the

firebox.

Place Log A across Log C. There is a hole on the underside of Log

A which fits over the raised stud on Log C to secure in place. The

small cut out on the left side of the log rests onto the log guard.

Once the logs are in place sparingly spread an amount of the

Embaglow fibres provided on the sections highlighted.

Take care not to use more than half a packet per application.

IT IS ESSENTIAL TO KEEP THE REAR PORT FREE FROM

OBSTRUCTION.

WARNING - DO NOT PLACE NEAR THE PILOT AREA.

Keep Rear

Port free from

Embaglow

COMPLETION OF ASSEMBLY

Ensure the rope seal fitted to the rear of the glass frame is intact.

Use a ceramic glass product generally sold for cleaning ceramic

hobs to clean the glass front.

Refit glass frame and tighten screws evenly.

NEVER OPERATE THE APPLIANCE WHEN THE GLASS

FRAME IS REMOVED, OR THE GLASS IS BROKEN.

Ensure that the fibreglass seal on the back of the glass frame and

replace the screws working from the top down. Tighten the screws

evenly DO NOT OVER TIGHTEN.

NEVER OPERATE THE APPLIANCE WHEN THE GLASS

FRAME IS REMOVED OR BROKEN.

Replace ALL of the securing screws ensuring that a screw is

present in all fixing slots.

UNDER NO CIRCUMSTANCES SHOULD THE

APPLIANCE BE USED IF ANY OF THE GLASS

FRAME RETAINING SCREWS ARE LOOSE OR

MISSING.

With the top still supported or removed refit front by locating in

grooves and lowering into place.

Now replace top.

OPERATING THE APPLIANCE

The control valve is at the foot on the right-hand side of the

appliance. It has two controls.

1. The right-hand knob controls the pilot ignition.

2. The left-hand knob controls the main burner.

Refer to separate instructions if your appliance is upgraded to

include battery remote control. The instructions below apply

whether or not you have the remote upgrade.

LIGHTING THE PILOT

To start the left-hand and right-hand control knobs must both point

to off ( ):

Press in the right-hand control knob and rotate anti-clockwise until

a click is heard. Continue to press in. The knob points to the pilot

().

The pilot is lit.

Keep the knob depressed for 10 seconds before releasing. The

pilot remains lit.

Repeat the above steps if the pilot does not stay lit.

NOTE: If the pilot goes out, the Interlock system prevents you

lighting again for a short period.

If, after repeating the above steps the pilot does not light, contact

your Retailer or Installer.

Turn the right-hand knob to the left to main burner setting

().

Keep the knob depressed for 10 seconds before releasing. The

pilot remains lit.

Repeat the above steps if the pilot does not stay lit.

NOTE: If the pilot goes out, the Interlock system prevents you

lighting again for a short period.

If, after repeating the above steps the pilot does not light, contact

your Retailer or Installer.

Turn the right-hand knob to the left to main burner setting

().

ADJUSTING THE FLAME HEIGHT

You can now adjust the flame height and temperature using the

left-hand control knob.

Turn the left-hand knob anti-clockwise to increase the

flame height.

Turn clockwise to decrease the height.

IMPORTANT: YELLOW FLAMES TYPICALLY

APPEAR WHEN THE APPLIANCE HAS REACHED

NORMAL OPERATING TEMPERATURE. THIS CAN

TAKE UP TO 30 MINUTES.

WARNING: IF THE APPLIANCE FAILS TO LIGHT OR

BECOMES EXTINGUISHED IN USE, WAIT 3

MINUTES BEFORE ATTEMPTING TO RELIGHT.

COMMISSIONING

Close all doors and windows in the room.

Ignite the appliance and operate on maximum for 10 minutes.

Position a lighted smoke match just inside the draught diverter

opening at the rear of the appliance.

Check all smoke is drawn into the opening.

Rear of Appliance

Draft diverter lip

Smoke match

If there is any doubt, run the appliance for a further 10 minutes, and

repeat the test.

If there are any extractor fans in adjacent rooms, the test must be

repeated with the fans running on maximum and interconnecting

doors open.

IF SPILLAGE PERSISTS, DISCONNECT THE APPLIANCE AND

SEEK EXPERT ADVICE.

Complete the Commissioning Checklist at the front of this manual

covering:

— Thermocouple soundness checks.

This is to include ensuring the thermocouple is secure on

the pilot bracket assembly, lead connection and integrity.

— Flue checks

— Gas checks

— Log layout - flame picture

Upon completion of the commissioning and testing of the

installation and correct operation of the appliance, the installer

must instruct the user how to operate the appliance.

Guide the user through the User Instructions paying particular

attention to:

a) Regular servicing.

b) Ventilation - point out the ventilation positions where

applicable.

c) Hot surfaces.

SERVICING REQUIREMENTS

IMPORTANT – The glass panel on this appliance should be

checked for any signs of damage on the front face of the

glass panel (scratches, scores, cracks or other surface

defects). If damage is observed, the glass panel must be

replaced and the appliance must not be used until a

replacement is installed. Under no circumstances should the

appliance be used if any damage is observed. Please isolate

the appliance until a replacement glass panel has been

obtained and installed. Replacement glass panels can be

purchased from Gazco via the retailer from which the

appliance was purchased or any other Gazco distributor.

This appliance must be serviced at least once a year by a

competent person.

All tests must be carried out in accordance with the current

GasSafe recommendations.

Before Testing:

— Conduct a gas soundness test for the property ensuring

there are no leaks before servicing.

— Check the operation of the appliance before testing.

Special checks:

— Clean the burner using a vacuum cleaner with a soft

brush attachment. Ensure all debris is removed from

the burner ports.

— Clean away lint or fluff from the pilot.

— Clean away lint or fluff from under the burner.

— Check the spark gap on the pilot is correct.

— Ensure that the glass frame is secured correctly and that

all retaining screws are in place.

Correct any faults found during the initial test.

Re-commission the appliance in accordance with Commissioning

Procedures.

Advise the customer of any remedial work undertaken.

13mm

Huntingdon 20 & 30 Huntingdon 40

7mm

30mm

10mm

IGNITION FUNCTIONAL CHECK 1

PILOT WILL NOT LIGHT

Ensure there is no debris around the pilot assembly,

(e.g. soot, etc.) which could short the spark, clean the

area.

Operate the valve.

Is there a spark?

Consult User

Instructions and retry.

Check alignment of pilot

burner head, change the

ignition lead,

See '

Ignition Lead'

section of

Replacing Part

Check isolation tap and

gas meter, retry.

Correct and

retry.

Purge the gas pipes and

retry.

GO TO THE NEXT

CHART IGNITION

FUNCTIONAL CHECK 2

SYSTEM OK

There is a blockage in the system, check the inlet test point,

the mag seating, valve and pilot filter.

Is the gas turned on to the

appliance?

Is the gas pressure correct?

Has the system got

any air in it?

Does the pilot light?

Is the control being

operated correctly?

Will the pilot light

with a match?

No Yes

Yes

SERVICING INSTRUCTIONS

FLAME FAILURE FUNCTIONAL CHECK 3

IGNITION FUNCTIONAL CHECK 2

Remove the electrode lead

from the piezo. Operate the

valve. Does a spark jump from

the piezo to the valve body?

Replace the piezo

and gas valve and retry.

Yes No

PILOT WILL NOT STAY LIT OR FIRE GOES OUT IN USE

Ensure there is no debris around the pilot assembly,

(e.g. soot etc.) Check for fluff in the pilot aeration hole.

See the Diagram in the Replacing Parts section.

Problem is with the

pipe work or

fittings which lead

to the appliance.

Correct

and retry.

Is thermocouple

connection good

in back of valve?

Replace

thermocouple.

Will pilot

stay alight?

Change mag

unit.

Is the pilot flame of

the correct length?

See Servicing

Requirements

Diagram page 27.

Change the

pilot unit.

Will pilot

stay alight?

With the pilot

running is the gas

pressure as stated

on the data

badge?

With the appliance

running on full is the

gas at the pressure

stated on the data

badge?

Run for no more

than 60 seconds

turn off, time interval

until mag unit shuts

with a click. Is this

greater than 7

seconds?

Run for a maximum of

60 seconds, turn off,

time interval until mag

unit shuts with a click.

Is this greater than 7

seconds?

Tighten the

connection and retry.

Yes

SYSTEM OK

Yes

Light the pilot and keep the control knob pushed in

at least 10 seconds before releasing.

NO SPARK

Ensure there is no debris around the pilot assembly,

(e.g. soot etc.) which could short the spark, clean the area.

Consult the users

instructions, retry.

Operate the valve to light

the pilot, does the valve

'click'?

Is the pIlot burner

horizontal?

see Diagram page 27.

Has ignition lead

become detached or is

connection poor?

Remove the ignition lead

from electrode with insulated

pliers. Hold the tip 4mm from the

pilot pipework, is there a spark

when the valve ‘clicks’?

Is the electrode wire

detached from the piezo

in the valve?

Replace the combined

lead and piezo, retry.

Correct and retry.

Check for defective or

damaged control knob spindle

or cam operation. Check for

correct location of piezo

components. Correct and retry.

Is the control system being

operated correctly?

Reset the pilot burner.

Yes

Replace the electrode. Replace the electrode

lead and retry.

Is the flue working?

Rectify flue.

Yes

FAULT FINDING CHARTS

GENERAL

IMPORTANT: ALWAYS WEAR THE GLOVES

PROVIDED WHEN HANDLING AN IVORY PAINTED

APPLIANCE.

All main components can be replaced without removing the

appliance from its installation.

Ensure the appliance and surrounds are cool before servicing.

IT IS ESSENTIAL THAT THE GAS SUPPLY TO THE APPLIANCE

IS TURNED OFF AT THE ISOLATION DEVICE BEFORE

PROCEEDING FURTHER.

To service the gas valve and controls the decorative trim can be

removed to allow easier access. To do this remove the two screws

and gently pull away from the appliance.

REMOVING THE DOOR

IMPORTANT: THE OUTER PANELLING OF THE

APPLIANCE IS MADE FROM CAST IRON. USE

CAUTION WHEN INSTALLING, REMOVING AND

STORING AS THE COMPONENTS ARE HEAVY

AND SHOULD BE HANDLED CAREFULLY.

For rear flue exit lift the top of the appliance off and put to one

side.

For top flue exit lift and support the top to give clearance.

HUNTINGDON 20 AND 40

Lift the front upwards until it is clear of the slots and pull away from

the appliance.

HUNTINGDON 30

Lift the front upwards until it is clear of the slots and pull away from

the appliance.

REPLACING PARTS

WINDOW FRAME ASSEMBLY

Remove the glass frame by undoing the fixing screws and lifting

clear. Take care to support the glass window panel when

removing the screws.

Place carefully to one side.

Lift out the log retainer and carefully remove the ceramic fuel bed

components.

Refit in reverse order.

Ensure that the fibreglass seal on the back of the glass frame and

replace the screws working from the top down. Tighten the screws

evenly DO NOT OVER TIGHTEN.

NEVER OPERATE THE APPLIANCE WHEN THE GLASS

FRAME IS REMOVED OR BROKEN.

Replace ALL of the securing screws ensuring that a screw is

present in all fixing slots.

UNDER NO CIRCUMSTANCES SHOULD THE

APPLIANCE BE USED IF ANY OF THE GLASS

FRAME RETAINING SCREWS ARE LOOSE OR

MISSING.

BAFFLE & CERAMIC LINERS

To access the burner tray and interior workings of the appliance it

may be necessary to remove the baffle and the liners.

HUNTINGDON 20 - LINERS

BAFFLE

There is no requirement to remove the baffle for servicing.

LINERS

The burner can be accessed without the need to remove the side

liner panels. If they need to be taken out then first remove the

screws securing the two brackets on either side of the firebox.

The panels will now slide forward.

Gently lift the upper rear liner and pull forwards.

With the panel raised it should be possible to remove from the liner

brackets.

Note: It may be necessary to use a flat object like a screwdriver to

separate the two panels.

Slide the lower rear liner up and out of the lower bracket.

Replace all parts in reverse order ensuring the cutouts in the rear

of the lower panel fit over the screws on the back of the firebox.

HUNTINGDON 30

- BAFFLE & LINERS

BAFFLE

The baffle must be removed before the liners can be taken out of

the appliance.

To do this undo the two screws securing it to the roof of the firebox.

Screws

The baffle can now be removed through the front of the appliance.

CERAMIC LINERS

Once the baffle has been placed carefully to one side the liners

can then been taken out in the following order.

To remove the Left Hand liner first tilt inwards towards the centre of

the firebox before lifting up and pulling out through the front of the

firebox.

To remove the Right Hand liner first tilt inwards towards the centre

of the firebox before lifting up and pulling out through the front of

the firebox.

The two side liners also support the raised rear liner.

Taking out the side liners will allow the rear liner to drop down so

ensure it is supported and removed carefully.

The lower rear liner does not need to be removed from the bracket

in order to access the burner tray for maintenance, but can be

lifted off in order to clean or replace.

With the liners and baffle removed the firebox is clear for cleaning

and maintenance.

To replace the liners liner and baffle reverse these procedures.

HUNTINGDON 40

- BAFFLE & LINERS

To access the burner tray and interior workings of the appliance it

may be necessary to remove the baffles and the liners.

This appliance has 2 baffles, 1 metal and 1 vermiculite, that must

be removed before the liners can be taken out of the appliance.

Remove the logs.

METAL BAFFLE

To remove the metal baffle:

Undo the 3 screws securing it to the roof of the firebox.

ScrewsScrews

The baffle can now be removed through the front of the appliance.

VERMICULITE BAFFLE

To remove the vermiculite baffle:

Lift the vermiculite baffle and slide out through the front of the

appliance.

Once the baffles have been placed carefully to one side the liners

can then been taken out in the following order.

REFLECTIVE LINERS

To remove the left hand liner undo the 3 screws, including the 1

under the log guard bracket.

Remove the log guard bracket.

Tilt the liner inwards towards the centre of the firebox before lifting

up and pulling out through the front of the firebox.

To remove the right hand liner undo the 3 screws, including the 1

under the log guard bracket.

Remove the log guard bracket.

Tilt the liner inwards towards the centre of the firebox before lifting

up and pulling out through the front of the firebox.

VERMICULITE LINER

The rear liner does not need to be removed in order to access the

burner tray for maintenance, however it is advisable to remove the

rear panel to avoid possible damage and to clean or replace.

To remove the back panel lift out of the bracket and remove

through the front of the appliance.

With the liners and baffle removed the firebox is clear for cleaning

and maintenance.

MAIN BURNER

To replace the main burner:

Remove the baffle and liners.

Remove the three securing screws from the edges of the burner.

Screws

Slide the burner fully to the right whilst lifting the Left Hand side

clear of the bracket.

Slide to the right and

lift the Left hand side

Huntingdon 30 shown

Slide the burner back to the left and out of its location.

IMPORTANT: Take care when removing the burner not to

damage the ceramic pad with the pilot unit attached.

Refit in reverse order

PILOT UNIT

IMPORTANT: UNDER THE TERMS OF THE

EXTENDED WARRANTY IT WILL BE COMPULSORY

TO CHANGE THE COMPLETE PILOT UNIT ON THIS

APPLIANCE IN YEARS 2 AND 4.

HUNTINGDON 20 & 30

The pilot assembly consists of five components, which can be

individually replaced:

Pilot burner bracket

Pilot injector

Electrode

Thermocouple

Gasket

Turn the gas supply off at the isolation device, remove the door

and place to one side, carefully remove the ceramic fuel bed

components.

PILOT BURNER BRACKET

Remove the two fixing screws from the pilot bracket. Gently draw

the assemble away from the firebox to give access to the nuts and

ignition lead.

NOTE: TAKE CARE NOT TO DAMAGE THE GASKET.

Huntingdon 20 shown

PILOT INJECTOR

Undo the compression nut on the pilot feed pipe and withdraw the

injector which will be hooked onto the olive. When replacing an

injector always make sure it is hooked onto the olive before

inserting it into the pilot burner.

ELECTRODE

Disconnect the ignition lead and undo the retaining nut. The

electrode can now be removed, note the orientation of the electrode

terminal when reassembling.

THERMOCOUPLE

Undo the retaining nut and withdraw the thermocouple. Undo the

thermocouple from the back of the gas valve. Reassemble in

reverse order. Do not overtighten.

GASKET

Disconnect all the above components and withdraw the gasket. If it

is damaged, replace with a new item. Always replace the gasket

first when reassembling the pilot components.

HUNTINGDON 40 ONLY

The pilot assembly consists of 4 components which can be

individually changed:

Pilot burner bracket

Electrode

Pilot injector

Thermocouple

Electrode

Thermocouple Pilot Injector

Pilot Burner

Bracket

Ignition Lead

Pilot Pipe

Screw Screw

NOTE: Ensure the sealant surrounding the Electrode and

Thermocouple leads is replaced if disturbed or removed whilst

gaining access to these components.

Turn the gas supply off at the isolation device, remove the door and

place to one side, carefully remove the ceramic fuel bed

components.

PILOT BURNER BRACKET

To remove the Pilot Burner Bracket:

First remove the electrode, pilot pipe and thermocouple as

described in the following sections.

Remove the 2 screws securing the bracket. The pilot burner

bracket can now be removed.

Replace in reverse order.

ELECTRODE

Pull the ignition lead off the electrode and undo the retaining nut.

Replace with a new electrode. Do not over-tighten the nut; this

could break the component.

Replace the ignition lead by pushing the spade connector onto the

terminal (electrode).

PILOT INJECTOR

Undo the pilot pipe from the gas valve and from the underside of

the pilot burner.

Remove the pipe and the injector drops out from the burner.

THERMOCOUPLE

Disconnect the thermocouple from the gas valve.

Undo the thermocouple nut in the back of the pilot bracket half a

turn. This releases the thermocouple.

When replacing with a new thermocouple, take care to bend the

new component to the same shape as the thermocouple just

removed.

To refit the thermocouple into the pilot bracket, ensure it is pushed

fully into the hole. There is a stop on the thermocouple to set the

height.

Lock the retaining nut just enough to grip the thermocouple.

Connect the thermocouple to the valve taking care not to over-

tighten.

IGNITION LEAD

Follow the Pilot Unit instruction to access the back of the pilot

assembly.

Disconnect the ignition lead from the electrode.

Remove the front cover from the control valve by removing the

retaining screw and gently levering clear with flat bladed

screwdriver.

NOTE: There is a small cylindrical metal spacer inside the

cover, this must be kept and replaced on the fixing screw on

re-assembly.

Disconnect the other end of the ignition lead from the valve body

noting the route of the ignition lead.

Replace with a new ignition lead following the same route as the

old one.

Replace the valve cover and the pilot assembly.

Check operation of the new ignition lead.

PIEZO

The piezo assembly used on this appliance is not serviceable and

is unlikely to fail.

If a new piezo is required it will be necessary to change the valve.

Gently tap out the magnetic valve and replace with a new unit.

Replace the retaining nut and tighten.

Reassemble the interruptor block and leads and secure the

thermocouple connection in the rear of the gas control. (Do not

overtighten: For best results make sure the nut is finger tight and

then give an additional 1/4 turn with a spanner.)

Turn the gas supply on and check the entire pipework and valve

joints for any leaks.

MAIN INJECTOR

To remove the main injector turn off the gas supply at the isolation

device.

Remove the main burner.

Undo the compression nuts from the feed pipe and the gas valve

under the appliance.

Working from inside the firebox remove the lock nut from the

injector.

Extract the injector with the feed pipe from beneath the appliance.

Holding the injector with a spanner:

Undo the feed pipe. Note the orientation of the Injector.

Re-assemble in reverse order.

Turn on the gas supply and check for leaks.

FLUE SURE SYSTEM

Open the door and remove the ceramics, placing them carefully to

one side.

Remove all the liner panels, the log support bracket and main

burner.

GAS VALVE

To remove the valve turn off the gas supply at the isolation device.

Disconnect the 2 x 8mm and 1 x 4mm gas pipe fittings at the back

of the gas valve (A).

Disconnect the thermocouple (B).

Disconnect the ignition lead from the gas valve (D).

Remove the cover (see 'Ignition Lead').

Undo the two bolts securing the gas valve to the appliance and

remove the valve (C).

Replace in reverse order.

Check all joints for gas leaks and check operation of the

thermocouple and ignition lead.

MAGNETIC SAFETY VALVE

Turn the gas supply off at the isolation device.

Undo the thermocouple connection from the back of the gas valve

(A).

Pull the sensor leads clear and remove the interruptor block (B).

Undo the magnetic valve-retaining nut from the back of the control

valve (C).

Remove the two screws securing the metal panel at the rear of the

firebox.

Disconnect the two sensor wires.

Undo the two retaining screws.

Remove the sensor and the two plastic spacers, (Huntingdon 30

only).

Screws

Sensor

Spacers

(Huntingdon 30 only)

Refit the new sensor ensuring the plastic spacers are located

between the bracket and the sensor.

Refit the leads.

Feed the cable back through the hole as you replace the bracket.

When the bracket is located correctly it sits flush with the back

panel without force. If not positioned correctly the bracket sits at an

angle.

(Huntingdon 30 shown)

Replace the metal panel. There are spacers on the top edge to

ensure the correct distance from the baffle.

These interlock with the rear of the baffle.

Baffle Edge

Cutout

Replace remaining components in reverse order.

PRIMARY AERATION PLATE

NOTE: Not all models have aeration plates. Please refer to the

Technical Specification.

To replace the primary aeration plate turn off the gas supply at the

isolation device.

Remove the burner.

HUNTINGDON 20 & 30

Remove the fixing screw and slide the plate off the venturi.

Replace with the correct size plate and secure with the screw.

Ensure the lower edge of the plate is located over the venturi

flange.

Reassemble in reverse order.

NOTE: Even if no aeration plate is required, the small screw

must be replaced.

HUNTINGDON 40

Remove the fixing nuts and slide the plate off the venturi.

Replace with the correct size plate and secure with the nuts.

Ensure the lower edge of the plate is located over the venturi

flange.

Reassemble in reverse order.

CONTROL UPGRADE

See Installation Instructions.

18 19

20 & 30

Tracery door

Clear door

NO. HUNTINGDON 20

PART CODE

NATURAL

GAS LPG QUANTITY

1 Blanking Plate ME0608 1

2 Blanking Plate CA0720* 1

3Control Assembly B0213 1

5 Interruptor block GC0183 1

6 Flue sensor leads EL0811 1

7 Flue sensor EL0001 1

8 Spigot MEC0033 1

10 Front Casting

Clear door CA0806* 1

Tracery door CA0802* 1

11 Glass frame assembly GZ12807 1

12 Log retainer CA0807 1

13 Log set CE1559 1

NO. HUNTINGDON 20

PART CODE

NATURAL

GAS LPG QUANTITY

15 Left reector GZ12828 1

16 Right reector GZ12827 1

17 Rear lining CE1560 1

18 Top lining CE1561 1

20 Thermocouple PI0010 1

21 Electrode PI0053 1

22 Aeration plate GZ9708 GZ2016 1

23 Elbow injector IN0040 IN0071 1

24 Burner assembly GZ12756 GZ12757 1

25 Pilot burner bracket PI0051 1

26 Pilot burner gasket PI0052 1

27 Pilot burner injector PI0026 PI0015 1

28 Hook olive PI0013 1

29 Hook nut PI0014 1

SPARE PARTS

*Use the additional suffix to assist in any correspondence. Black - No Suffix, Ivory - V, Matt Ivory - MIV

NO. HUNTINGDON 30

PART CODE

NATURAL

GAS LPG QUANTITY

1 Blanking Plate ME0608 1

2 Blanking Plate CA0720* 1

3Control Assembly B0216 1

4 Offset Plate ME10601 1

5 Interruptor block GC0183 1

6 Flue sensor leads EL0064 1

7 Flue sensor EL0001 1

8 Spigot MEC0033 1

10 Front Casting

Clear door CA0641* 1

Tracery door CA0642* 1

11 Glass frame assembly GZ13165 1

12 Log retainer CA0744 1

13 Log set CE0960 1

14 Rear log retainer GZ9553 GZ9758 1

NO. HUNTINGDON 40

PART CODE

NATURAL

GAS LPG QUANTITY

1 Blanking Plate ME0608 1

2 Blanking Plate CA0720* 1

3Control Assembly GZ12893 1

4 Offset Plate ME11021 1

7 Flue sensor EL0001 1

8 Spigot MEC0033 1

9Top bafe GZ11019 1

10 Front Casting

Clear door CA0815* 1

Tracery door CA0814* 1

11 Glass frame assembly GZ12805 1

12 Log retainer CA0765 1

13 Log set CE1304 1

NO. HUNTINGDON 30

PART CODE

NATURAL

GAS LPG QUANTITY

15 Left reector CE1013 1

16 Right reector CE1014 1

17 Rear lining CE1015 1

18 Top lining CE1016 1

19 Ceramic base panel CE0997 CE1024 1

20 Thermocouple PI0011 1

21 Electrode PI0053 1

22 Aeration plate GZ3270 GZ2025 1

23 Elbow injector IN0001 IN0065 1

24 Burner assembly GZ9712 GZ9713 1

25 Pilot burner bracket PI0051 1

26 Pilot burner gasket PI0052 1

27 Pilot burner injector PI0026 PI0015 1

28 Hook olive PI0013 1

29 Hook nut PI0014 1

NO. HUNTINGDON 40

PART CODE

NATURAL

GAS LPG QUANTITY

15 Left reector GZ11014 1

16 Right reector GZ11015 1

17 Rear lining CE1311 1

18 Top lining CE1312 1

20 Thermocouple PI0074 1

21 Electrode PI0075 1

22 Aeration plate GZ10406 GZ11214 1

23 Elbow injector IN0076 IN0068 1

24 Burner assembly GZ11001 1

25 Pilot PI0069 PI0070 1

*Use the additional suffix to assist in any correspondence. Black - No Suffix, Ivory - V, Matt Ivory - MIV

SPARE PARTS - CONTROL ASSEMBLY

NO. COMPONENT

PART CODE

NATURAL GAS LPG QUANTITY

1 Interrupter Block GC0183 1

2Pressure Test Elbow IN0009 1

3 Standard Receiver EL0235 1

4 Standard Hendset EL0239 1

5 Standard Receiver Cable EL0237 1

6 Thermostatic Receiver EL0236 1

7 Thermostatic Handset EL0240 1

8Thermostatic Receiver

Cable EL0238 1

9Mag Unit GC0166 1

10 Control Valve Cover GC0087 1

11 Control Valve GC0088K 1

12 Geared motor EL0234 1

13 Micro Switch and Screw EL0241 1

14 Ignition Lead GC0090 1

15 Flue Sensor Lead EL0811 1

Due to continual technical improvements please check online or with your Gazco retailer for the most up to date parts lists.

Only use Genuine Gazco spares when servicing your appliance.

All of our essential spare parts and consumable items are available to purchase from our webshop at www.gazcospares.com.

1ST SERVICE

Date of Service .........................................................................

Next Service Due ......................................................................

Signed .......................................................................................