Handleiding Cadel Rondo3 (pagina 17 van 28) (Engels)

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INSTALLER MANUAL

Pellet Stove

RONDO

- FLUTE

RONDO

- FLUTE

SUMMARY

1 MANUAL SIMBOLOGY .................................... 3

2 PACKAGING AND HANDLING ..........................3

2.1 PACKAGING .............................................................3

2.2 REMOVING THE STOVE FROM THE PALLET ..............3

2.3 STOVE HANDLING....................................................4

3 CHIMNEY FLUE ...........................................4

3.1 INTRODUCTION .......................................................4

3.2 CHIMNEY FLUE ........................................................4

3.3 TECHNICAL FEATURES ............................................. 5

3.4 HEIGHTDEPRESSION .............................................. 6

3.5 MAINTENANCE ........................................................6

3.6 CHIMNEY POT ..........................................................6

3.7 CHIMNEY COMPONENTS .........................................6

3.8 CHIMNEY FLUE CONNECTION ..................................7

3.9 EXAMPLES OF CORRECT INSTALLATION ..................8

4 COMBUSTION AIR .........................................9

4.1 EXTERNAL AIR INLET ............................................... 9

4.2 COMBUSTIBLE AIR INLET FOR SEALEDCHAMBER

INSTALLATION .................................................................10

4.3 COMBUSTION AIR CONNECTION ...........................11

5 INSTALLATION ............................................11

5.1 INTRODUCTION .....................................................11

5.2 OVERALL DIMENSIONS .........................................12

5.3 GENERAL INSTALLATION .......................................14

5.4 RONDO

/FLUTE SIDE PANEL DISASSEMBLY ...........14

5.5 CONNECTION TO THE EXTERNAL THERMOSTAT .....15

5.6 ELECTRIC CONNECTION .........................................15

5.7 STOVE CALIBRATION AND DEPRESSION

MEASUREMENT ...............................................................16

6 SPECIAL MAINTENANCE ..............................16

6.1 INTRODUCTION .....................................................16

6.2 FEED SCREW MAINTENANCE.................................17

6.3 FUME CONDUIT CLEANING .................................... 18

6.4 FUME CHAMBER AND FUME PASSAGE CLEANING 18

6.5 FUME FAN CLEANING ..........................................20

6.6 FUME PIPES ANNUAL CLEANING ......................... 21

6.7 GASKET REPLACEMENT ......................................... 21

7 IN CASE OF ANOMALY ..................................21

7.1 PROBLEM SOLVING ...............................................21

8 TECHNICAL DATAS ......................................24

8.1 FUSE REPLACEMENT .............................................24

8.2 FEATURES ..............................................................25

RONDO

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1 MANUAL SIMBOLOGY

USER

AUTHORISED TECHNICIAN

(ONLY to interpret or the Stove-manufacturer or the Authorized Techni-

cian of Technical Assistance Service approved by the Stove-manufacturer)

SPECIALIZED STOVE-REPAIRER

CAUTION:

READ CAREFULLY THE NOTE

CAUTION:

DANGER OR IRREVERSIBLE DAMAGE POSSIBILITY

• The icons with the stylized figures indicates whom the subject dealt in the paragraph is addressed to (between the User and/

or the Authorized Technician and/or the Specialized Stove-repairer).

• WARNING symbols indicates an important note.

2 PACKAGING AND HANDLING

2.1 PACKAGING

• The packaging is made up of recyclable cardboard boxes according to RESY standards, recyclable expanded polystyrene inserts

and wooden pallets.

• All packaging materials can be re-used for a similar use or eventually discharged as waste assimilable to the municipal solid

ones, in accordance with current regulations.

• After having removed the packaging please assure you about the integrity of the product.

2.2 REMOVING THE STOVE FROM THE PALLET

Proceed as follows:

Fig. 1 - Bracket removal Fig. 2 - Screw removal (Flute model)

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• Remove the brackets which secure the feet of the stove (see Fig. 1). Then remove the stove from the pallet.

• For the FLUTE model: remove the screws which secure the stove to the pallet, applied inside the stand (see Fig. 2).

2.3 STOVE HANDLING

Both whether the stove is packed or not it is necessary to observe the following instructions for handling and transporting the

stove from its sale point to its installation point and for any future movements:

• The stove must be handled with idoneous means paying attention to the existing safety regulations;

• do not turn the stove upside down and/or upset it on one side, but keep it in vertical position or as accorded with the construc-

tor instructions;

• if the stove is made up of ceramic, stone, glass or any particularly fragile material components, all must be moved with the

utmost care.

3 CHIMNEY FLUE

3.1 INTRODUCTION

This chapter about the Chimney Flue has been drawn up in cooperation with Assocosma (www.assocosma.org) and is based on

European Standards (EN 15287 - EN 13384 - EN 1856 - EN 1443) and UNI 10683:2012.

It provides instructions for a good and correct execution of the chimney flue but it does not absolutely replace the current stan-

dards which the qualified manufacturer/installer should comply with.

3.2 CHIMNEY FLUE

Fig. 3 - Chimney Flues

LEGEND Fig. 3

1 Chimney flue with insulated stainless-steel pipes

2 Chimney flue on the existing chimney

3 Inspection plug

4 Inspection door

5 ≥ 3,5 mt

• The chimney flue or chimney is of great importance for the correct running of the heating appliance.

• It is fundamental that the chimney flue is perfectly built and always maintained with a perfect efficiency.

• The chimney flue must be sole (see Fig. 3) with insulated stainless-steel pipes (1) or installed on the existing chimney flue (2).

• Both this solutions must be endowed with an inspection plug (3) and/or an inspection door (4).

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3.3 TECHNICAL FEATURES

Fig. 4 - Inclined roof

LEGEND Fig. 4

1 Height over the ridge of the roof = 0,5 mt

2 Roof inclination ≥ 10°

3 90°

4 Measured distance at 90° from the roof surface = 1,3 mt

• The chimney flue must be sealed from fumes.

• It must have a vertical run without narrowing. It must be realized with fume and condensation resistant materials with ther-

mal insulation and able to last against usual mechanical stresses.

It must be insulated to avoid condensation and to reduce fume cooling effects.

• The stove must be spaced out from fuels or flammable materials with an air gap or with insulating materials. Check the distan-

ce with the chimney manufacturer.

• The chimney entrance must be placed in the same room where the appliance is installed or otherwise in the adjacent room

and it must be provided with a solid and condensation collection chamber under the entrance, accessible through the sealed

metal gate.

• Auxiliary exhaust fans cannot be installed neither along the chimney nor on the chimney pot.

• The inner section of the chimney flue can be round (the best one) or square and the jointed sides must have a minimum radius

of 20 mm.

• The section dimension must be:

• minimun Ø100 mm

• recommended max Ø180 mm

• Made the efficiency of the chimney flue overhauled by an expert stove-repairer and if necessary cover the chimney flue with

materials in compliance with current regulations.

• The flue system must be placed on the roof.

• The chimney flue must be provided CE in accordance with EN 1443 regulation. Please find attached an example of label:

Fig. 5 - Example of label

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3.4 HEIGHTDEPRESSION

The depression (draught) of a chimney flue depends also on its height. Check the depression with the values provided at FEATU-

RES a pag. 24. Minimum height 3,5 meters.

3.5 MAINTENANCE

• The fumes extraction pipes (fumes conduit + chimney flue + chimney pot) must always be cleaned, scrubbed and checked

by an expert stove-repairer, in compliance with current regulations, with the instructions of the stove-manufacturer and the

directives of your insurance company.

• In case of doubts, please follow the most restrictive regulations.

• Have your chimney flue and chimney pot checked and cleaned by an expert chimney sweep at least once a week. The chimney

sweep has to release a written declaration about the security of the system.

• Not cleaning compromise safety.

3.6 CHIMNEY POT

Fig. 6 - Anti-wind chimney pots

The chimney pot is important for the correct running of the heating appliance:

• We recommend using an anti-wind chimney pot, see Fig. 6.

• The hole width for fumes exhaust must be the double of the chimney flue width and fitted in a way that the fume exhaust is

assured also in case of wind.

• It should prevent the infiltration of rain, snow and animals.

• The outlet height in the atmosphere must be away from the reflux area caused by the roof structure or by obstacles laying

nearby (see Fig. 4).

3.7 CHIMNEY COMPONENTS

Fig. 7 - Chimney components

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LEGEND Fig. 7

1 Chimney pot

2 Fume outlet

3 Chimney flue

4 Termal insulation

5 External wall

6 Chimney union

7 Fume pipe

8 Heat generator

9 Inspection door

10 T-union with inspection plug

3.8 CHIMNEY FLUE CONNECTION

Your pellet stove works through a fume draught forced by a fan. It is obligatory to check that all pipes are realized in compliance

with the following regulation on material selection: EN 1856-1, EN 1856-2 e UNI/TS 11278. All must be effected by specialized

personnel or companies as provided by UNI 10683:2012.

• The connection between the appliance and the chimney flue should be short in order to favor the draught and to avoid con-

densation in the pipes.

• The fume conduit should be equivalent or longer than the outlet joint ones (Ø 80 mm).

• Some stove models are endowed with a lateral and/or back exhaust. Check that the unused exhaust is sealed with the plug

given with standard equipment.

SYSTEM TYPE Ø80 mm PIPE Ø100 mm PIPE

Minimum vertical length 1,5 mt 2 mt

Maximum length (with 1 union) 6,5 mt 10 mt

Maximum length (with 3 unions) 4,5 mt 8 mt

Maximum number of unions 3 3

Level section (minimum inclination 3%) 2 mt 2 mt

Installation at a height above 1200 m a.s.l. NO Obligatory

• Use a plate pipe for stoves of Ø80 mm or Ø100 mm depending on the type of system and with silicone gaskets.

• It is forbidden to use metal, fibre cement or aluminium flexible pipes.

• For change of direction it is obligatory always to use a union (with angle > 90°) with inspection plug which enables an easy

periodic cleaning of the pipes.

• Please assure you that after the cleaning the inspection plugs are sealed with its efficient gasket.

• It is forbidden to exhaust flue gases directly from the wall towards the outside and closed spaces also at open top.

• The fume conduit must be placed at a distance of minimum 500 mm from flammable or heat-susceptible components.

• It is prohibited to connect more than one wood/pellet (*) or any other type of appliance (vent cowling...) to the same flue.

(*) unless there are national derogations (for instance in Germany), which under suitable conditions allow for the installation of

several appliances in the same fireplace. In any case, strictly follow the product/installation requirements of the relative regulations/

legislation in force in that country.

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3.9 EXAMPLES OF CORRECT INSTALLATION

Fig. 8 - Example 1

LEGEND Fig. 8

1 Insulating material

2 Reduction from Ø100 to Ø80 mm

3 Inspection plug

4 Minimum safety distance = 0,5 mt

• Chimney flue installation Ø100/120 mm with an enlarged drilling for pipe transit.

Fig. 9 - Example 2

LEGEND Fig. 9

1 Insulating material

2 Inspection plug

3 Chimney inspection entrance

4 Minimum safety distance = 0,5 mt

5 Inclination ≥ 3°

6 Level section ≤ 1 mt

• Old chimney flue with an inserted pipe of minimum Ø100/120 mm and with an external door which enables the chimney

cleaning.

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Fig. 10 - Example 3

LEGEND Fig. 10

1 Insulating material

2 Inspection plug

3 Minimum safety distance = 0,5 mt

• External chimney flue entirely made up of insulated stainless steel pipes, i.e. with double wall of minimum Ø100/120 mm: all

must be firmly attached to the wall. For chimney against wind effects please (see Fig. 6).

• Ducting system through T-unions which enables an easy cleaning without disassembling the pipes.

We recommend to check with your chimney flue manufacturer the safety distances which must be respected

and the type of insulating material. The aforesaid regulations are valid also for holes made on the wall (EN

13501 - EN 13063 - EN 1856 - EN 1806 - EN 15827).

4 COMBUSTION AIR

4.1 EXTERNAL AIR INLET

Fig. 11 - Direct air inow

LEGEND Fig. 11

1 Room to ventilate

2 External air inlet

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• The room must be endowed with an external air recycling for a good climate in your ambient.

• The air inflow from outside to the inner occurs directly, through an opening on the external wall of the room (see Fig. 11).

• Bedrooms, garages, and store of flammable materials are excluded.

• The air inlet should have a total net surface of 80 sqcm

: the aforesaid surface is to widen if inside the room there are other

activated appliances (for example: electric ventilators for foul air suction, cooker hoods, other stoves, etc...) which depress the

environment.

• At switched on appliance it is necessary to check that the pressure fall between the room and the outside does not exceed 4,0

Pa value: if necessary widen the air inlet (EN 13384).

• The air inlet must be realized at a height close to the floor with an external grid against birds. In such a way it cannot be ob-

structed by any object.

• In case of installation with sealed-chamber the air inlet is not necessary.

4.2 COMBUSTIBLE AIR INLET FOR SEALEDCHAMBER INSTALLATION

Fig. 12 - Air inlet for sealed-chamber installation

LEGEND Fig. 12

1 ≥ 1,5 mt

2 ≥ 0,3 mt

3-3 Sectional view

4 Shield grid

5 Curve inlet to turn downwards

Check if the purchased stove has a sealed-chamber. If the stove is endowed with a sealed-chamber and you want also the whole

installation with sealed chamber, please read the following instructions:

• It is necessary to extract the air for combustion directly from outside.

• Use a tube with minimum Ø60 mm and maximum 2 meters lenght; to connect see the back of the stove.

• French standards require installation in double-walled flues (concentric system). The combustion air is drawn from the cavity.

• During installation step is necessary to verify the minimum distances required for the combustible air inlet as (for example)

an open door or window causes a vortex which could remove the combustible air necessary to the stove (see the underlying

scheme).

• On the external wall it is necessary to install a curve at 90° to protect the combustible air inflow from wind effects: turn the

curve inlet downwards, see Fig. 12.

• Endow the curve with an external shield grid against birds in such a way that it cannot be obstructed by any object.

Check with your local authorities if exists any restrictive regulation regarding the combustible air inlet: if pre-

sent, they must be applied

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In some countries and/or regions the installation with sealed-chamber is obligatory: in case of doubt, please

follow the most restrictive regulations.

4.3 COMBUSTION AIR CONNECTION

Fig. 13 - Cap removal Fig. 14 - Pipe connection

• Remove the rear cap: cut the micro joints of the inspection casing (see Fig. 13).

• Connect the combustion air pipe (see Fig. 14).

5 INSTALLATION

5.1 INTRODUCTION

• The assembly position must be chosen depending on environment, outlet, chimney flue.

• Check with local authorities if there are any restrictive regulations which regard the combustible air inlet, room ventilation,

fume exhaust system together with chimney flue and chimney pot.

• Check if there is the combustible air inlet.

• Check the probable presence of other stoves or appliances which could depress the room.

• Check at switched on stove if there is the presence of CO in the room.

• Check if the chimney has the necessary draught.

• Check if during the fume passage all has been executed in safety (probable fume losses and distances from flammable mate-

rials, etc.…).

• The installation of the appliance must enable an easy access for appliance, fume exhaust pipes and chimney flue cleaning.

• The installation must enable en easy access to the electric connection plug (see ELECTRIC CONNECTION a pag. 15).

• To install more appliances, the external air inlet must be correctly dimensioned (see FEATURES a pag. 24).

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5.2 OVERALL DIMENSIONS

Fig. 15 - General dimensions: Rondò

LEGEND Fig. 15

1 86,6 cm

2 46,5 cm

3 45 cm

4 19,6 cm

5 24,2 cm

6 4,4 cm

7 27,8 cm

8 45°

9 Exhaust fumes d.8 cm

10 Hole combustion air inlet d.6 cm

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Fig. 16 - General dimensions: Flute

LEGEND Fig. 16

1 92,5 cm

2 47,3 cm

3 47,3 cm

4 19,5 cm

5 32,5 cm

6 4,4 cm

7 36 cm

8 45°

9 Exhaust fumes d.8 cm

10 Hole combustion air inlet d.6 cm

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5.3 GENERAL INSTALLATION

Fig. 17 - General installation

LEGEND Fig. 17

1 Stove

2 Minimum lateral distance = 300 mm

3 Minimum rear distance = 200 mm

4 Minimum front distance = 1000 mm

It is obligatory to install the stove away from walls and/or pieces of furniture, with a minimum air flow of 300 mm on the sides and

200 mm on the back, to enable an eficient appliance cooling and a good distribution of heat in the room (see Fig. 17).

If the walls are made up of flammable materials, check the safety distances (see Fig. 17).

At maximum power check that the wall temperature does not ever exceed 80°C. If it would be necessary please install a fire re-

sistant plate on the concerned walls.

In some countries also masonring load-bearing walls are considered flammable.

5.4 RONDO

/FLUTE SIDE PANEL DISASSEMBLY

To remove the panels, proceed as follows:

Fig. 18 - Undo the screws Fig. 19 - Remove the cover Fig. 20 - Remove the casing

• Undo the 4 screws (see Fig. 18) and remove the cover (see Fig. 19).

• Undo the screw and remove the rear casing by pushing upwards (see Fig. 20).

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Fig. 21 - Remove the screws Fig. 22 - Rotate the smoke duct Fig. 23 - Remove the panels

• Undo the screws locking the panel to the back of the stove (see Fig. 21).

• Rotate the smoke duct (see Fig. 22).

• Remove the panels (see Fig. 23).

• To assemble proceed in reverse order.

5.5 CONNECTION TO THE EXTERNAL THERMOSTAT

The stove works through a thermostat probe placed in its inner. If you desire, the stove can be connected to an external room

thermostat. This operation must be executed by an authorized technician.

Connect the wires from the external thermostat to the "Term opt" terminal on the stove board. Activate the external thermostat

(default setting OFF) as indicated below:

• Press the "menu" button.

• Scroll with the arrows to "Settings".

• Select by pressing "menu".

• Scroll with the arrows again to "Ext.Thermostat".

• Select by pressing "menu".

• Press the - + buttons.

• To activate the external thermostat select "on".

• Press the "menu" button to confirm.

5.6 ELECTRIC CONNECTION

Warning: the appliance must be installed by an authorized technician!

• The electric connection occurs through a cable with plug put in an electric socket which is able to support charge and tension

specific of every model, as described in the technical datas table (see FEATURES a pag. 24).

• The plug must be easily accessible when the appliance is installed.

• Please further assure you that your network is endowed with an efficient earth connection: if it does not exist or if it is not

efficient, please endow you with one in compliance with the law.

• Connect the supply cable first on the back of the stove (see Fig. 24) and then at a wall electric socket.

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Fig. 24 - Electric socket with master switch

• The master switch O/I (see Fig. 24) is to open only to switch the stove on, otherwise it is advisable to keep it off.

• Do not use extension cables.

• If the feeder cable is damaged, it must be replaced by an authorized technician.

• When the stove is not going to be used for a long period of time, it advisable to remove the plug from the socket on the wall.

5.7 STOVE CALIBRATION AND DEPRESSION MEASUREMENT

This stove has a pickup point positioned on the tank in order to measure the depression of the combustion chamber and verify its

proper operation.

To do this, proceed as follows:

• Remove inspection casing "C" from the back of the stove (see Fig. 25).

• Loosen nut "D" from the bottom of the tank, near the pressure switch.

• Connect a digital pressure switch with a tube to detect the depression (see Fig. 26).

• Load the feed screw via appropriate function.

• Start the stove and set "Fire" at power 1 (the start of this stove lasts from 8 to 10 minutes to ensure minimum draught).

• Compare the read values with those on the table.

• Change power every 10 minutes and wait for it to stabilise.

• Access the user menu and, if necessary, change the parameters.

Fig. 25 - Casing removal Fig. 26 - Digital pressure switch connection

DATA P1 P2 P3 P4 P5

Stove depression - temperature

6,5 kW

27 Pa - 108°C 39 Pa - 125°C 49 Pa - 147°C 57 Pa - 163°C 65 Pa - 190°C

NB: for good combustion, the depression values must be between + -5 Pa and the temperature values between + - 10°C.

6 SPECIAL MAINTENANCE

6.1 INTRODUCTION

For a long working life of the stove, have a periodic cleaning of the stove as described in the following paragrafs.

• Fume outlet pipes (fume conduit + chimney flue + chimney pot) must always be cleaned, scrubbed and checked by an authorized

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technician in compliance with local regulations, with the instructions of the manufacturer and those of your insurance company.

• It is also necessary to have the combustion chamber, motors and fans cleaned and to have the gaskets and the electronical

elements checked at least once a year.

All these operations must be planned in time with your Autorized Technical Assistance Service.

• After a long ineffective time, before turning on the stove check if there are obstructions in the fume exhaust.

• If the stove had been using continuously and intensely, the whole system (chimney included), must be cleaned and checked

more frequently.

• In case of replacement of damaged pieces please ask for the original spare part at the Autorized Retailer.

6.2 FEED SCREW MAINTENANCE

Proceed as follows for the feed screw maintenance:

Fig. 27 - Screw removal Fig. 28 - Coque removal Fig. 29 - Gear motor removal

• Enter the tank and loosen the 4 screws of the feed screw coque (see Fig. 27).

• Remove the coque (see Fig. 28).

• Remove the gear motor by loosening the locking screw (see Fig. 29).

Fig. 30 - Spiral removal Fig. 31 - Bearing removal

• Remove the spiral (see Fig. 30).

• If worn, remove the bearing (see Fig. 31) and replace it.

• To reassemble, proceed in reverse order.

Cadel Rondo3 Handleiding

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