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Operator's Manual
Ride-on Allmäher®
AS940Sherpa4WDRC
From serial number: 027419010001
Issued: 12.03.2019, V6.0
en-Translation of the Original Operator's Manual
Notes on the operating manual
2
Notes on the operating manual
Dear customer,
Congratulations on your purchase. You have acquired a reli-
able quality product by ”AS-Motor Germany”.
This product has been manufactured according to modern
manufacturing methods and comprehensive quality assur-
ance measures. Only when you are satisfied with your device
have we attained our goal.
These operating instructions contain important information to
help you avoid hazards and to increase the reliability and the
life span of the device.
Read the operator’s manual before using the
device. Share this operator’s manual and the oper-
ator’s manual of the engine manufacturer with
other users of the device.
Contact
If you have questions about your device, please contact your
customer service.
For international AS partners, please see: www.as‑motor.de.
Device data
Please fill in all data referring to your device. When ordering
spare parts, provide your dealer with the serial and engine
numbers.
Serial number (see manufacturer’s certificate or type plate):
Engine number:
Date of purchase:
Address of dealer:
Intended use
The device is intended for cutting and mulching grass or sim-
ilar vegetation in agriculture, forestry, and landscape conser-
vation. Woody growth must not be older than maximally one
year.
The device can be used in the ride-on operation (MC) as well
as the remote control operation (RC).
Any other use exceeding this purpose is inadmissible.
Observe the instructions chapter for Maintenance. Otherwise,
operational safety is endangered.
The user of the device is responsible for accidents or dam-
age that can happen to other persons or their property.
In particular, the device must not be used:
as a toy.
to transport people.
to cut hard objects, stones, rubble, or pieces of wood.
to trim bushes, hedges, and shrubbery.
to cut plants in balcony boxes or containers or on roofs.
as shredder for shredding tree and hedge cuttings.
as drive unit for work tools and any type of tool sets that
are not authorised by “AS-Motor Germany”.
The device is not licensed for driving on public roads.
Contents
Notes on the operating manual..................................
2
Contact .........................................................................
2
Device data...................................................................
2
Intended use.................................................................
2
Explanation of the symbols........................................
5
Symbols in the instructions...........................................
5
Warnings......................................................................
5
Signs on the device......................................................
5
Safety instructions ......................................................
7
Get informed!................................................................
7
User restrictions and hours of operation.......................
7
Safe handling of fuel.....................................................
7
Check the device prior to use.......................................
7
General danger area....................................................
8
Additional danger area in the RC mode.......................
8
Use caution during operation........................................
9
Prior to mowing.............................................................
9
Use caution when mowing............................................
9
Driving on slopes..........................................................
10
Increased risk of tipping with additional load................
11
Caution when using accessories..................................
11
When work is completed..............................................
11
Use caution during maintenance and repair.................
11
Device description.......................................................
12
Control elements on the device .................................
13
Front area.....................................................................
13
Control lever on seat....................................................
14
Rear part.......................................................................
15
Folding bar....................................................................
16
Control elements on the transmitter..........................
18
Acoustic signals..........................................................
20
Signals of the device....................................................
20
Signals of the transmitter..............................................
20
Optical signals.............................................................
20
Status indicators on the device.....................................
20
Lamps on the transmitter..............................................
20
Display on the transmitter.............................................
20
LED display on the receiver..........................................
20
Operating modes.........................................................
21
Ride-on mode (MC):.....................................................
21
Remove control mode (RC)..........................................
21
Safety functions............................................................
21
Driving on steep terrain ..............................................
21
Checking the slope.......................................................
21
Suitability on slopes in the MC mode:..........................
21
Suitability on slopes in the RC mode:...........................
21
Oil pressure switch......................................................
22
Oil pressure drop..........................................................
22
Differential lock ...........................................................
22
Information on mowing...............................................
22
Prior to starting............................................................
23
Checking the oil level....................................................
23
Fuel...............................................................................
23
Tanking up....................................................................
23
Checking and changing the battery of the transmitter..
23
Adjusting the seating position.......................................
23
Adjusting the seat suspension......................................
24
Putting up the bar.........................................................
24
Transport rack..............................................................
24
Switching on receiver and transmitter ......................
24
Selecting radio frequency.............................................
25
Working in the MC mode.............................................
25
Starting the engine in the MC mode.............................
25
Steering in the MC mode..............................................
26
Driving in the MC mode................................................
26
Setting the cutting height..............................................
26
Engaging the blade in the MC mode............................
27
Moving blade to transport position................................
27
Actuating the differential lock in the MC mode.............
27
Switching off and parking in the MC mode...................
28
Switching from the MC mode to the RC mode.............
28
Emergency stop in the MC mode.................................
28
Practising the RC mode..............................................
29
Working in the RC mode.............................................
30
Starting the engine in the RC mode.............................
30
Steering in the RC mode..............................................
30
Driving in the RC mode................................................
31
Setting the cutting height..............................................
31
Engaging the blade in the RC mode.............................
32
Moving blade to transport position................................
32
Actuating the differential lock in the RC mode..............
33
Switching off and parking in the RC mode...................
33
Switching from the RC mode to the MC mode.............
33
Emergency stop in the RC mode..................................
34
Transport .....................................................................
34
Transport on pallets......................................................
34
Transport of ready-to-use device..................................
34
Towing..........................................................................
35
Emergency driving programme..................................
36
Maintenance.................................................................
37
Maintenance and cleaning position..............................
37
Maintenance overview..................................................
38
Cleaning the device......................................................
40
General inspection........................................................
40
Checking the safety functions.......................................
40
Checking the RC functions...........................................
40
Checking the safety functions.......................................
41
Checking the Emergency stop switch...........................
41
Checking the start-stop switch with key........................
41
Checking the key function............................................
41
Checking the transport position of the blade................
41
Checking the automatic blade switchoff.......................
42
Checking the parking brake..........................................
42
Check the foot brake....................................................
42
Checking the blade.......................................................
42
Checking the blade clutch............................................
43
Maintaining the engine.................................................
44
Opening the engine cover............................................
44
Checking the engine oil level........................................
44
3
Contents
Checking the spark plug...............................................
44
Maintaining the air filter................................................
44
Checking and charging the battery...............................
44
Hydrostat transmission.................................................
45
Assembly......................................................................
46
Scope of delivery..........................................................
46
Unpacking.....................................................................
46
Mounting.......................................................................
46
Storage .........................................................................
46
Storing the device.........................................................
46
Longer storage.............................................................
46
Restarting.....................................................................
46
Spare parts...................................................................
47
Wear parts....................................................................
47
Tyres.............................................................................
47
Disposal........................................................................
47
Warranty.......................................................................
47
Troubleshooting ..........................................................
48
Error codes...................................................................
52
Technical data..............................................................
55
Fuses............................................................................
56
Accessories..................................................................
57
Declaration of conformity...........................................
58
4
Contents
Explanation of the symbols
5
dummy Inhaltsverzeichnis
Explanation of the symbols
Symbols in the instructions
In these operating instructions, the following symbols are
used to denote special dangers.
Warning.
These symbols denote special dangers.
Prohibition sign.
These symbols denote inadmissible procedures.
Directive sign.
These symbols denote required protective meas-
ures.
Symbols in the text
1. A numbered text requests you to act or shows a process
sequence.
ð An indented arrow marks the result of a step.
ð An arrow that is not indented refers to the result of a se-
quence of actions.
Notice: An additional piece of information is marked by the
work "Notice" written in bold letters.
Warnings
In these operating instructions, warning instructions are
marked with signal words. The signal words are used to in-
dicate the following hazards and potential consequences.
Danger
Imminent danger
Indicates an imminently hazardous situation with a high
level of risk that, if not avoided, will result in minor or
moderate injury.
Warning
Hazardous situation
Indicates a possibly hazardous situation with a medium
level of risk that, if not avoided, could result in minor or
moderate injury.
Caution
Hazardous situation
Indicates a possibly hazardous situation with a low level
of risk that, if not avoided, could result in minor or moder-
ate injury.
Notice
Danger of property damage
Indicates a possible risk of damage of the device and its
surroundings.
Signs on the device
The following signs are attached to the device to provide a
reminder that during use of the device, you will have to be
careful and attentive:
Working with the device requires extreme
cautiousness.
Read the operating instructions before you
use the device.
Risk of injury!
Make sure that no one is within the danger
zone of the device. Objects may be ejec-
ted.
The quickly rotating blade can cause life
threatening injuries or immense property
damage! Be especially careful to keep your
hands and feet away from the blade when
the device is put into operation.
Explanation of the symbols
6
Prior to any repair and maintenance work,
pull off the spark plug connector.
Risk of tipping!
In the ride-on mode (MC), when positioned
sideways to the slope, the device is stable
up to 21° (in accordance with the standard
measuring method).
Prior to repair and maintenance work, pull
off the key.
Risk of tipping!
In the ride-on mode (MC), when
positioned sideways to the slope,
the device is stable up to 21° (in
accordance with the standard
measuring method).
Risk of tipping!
In the remote control mode (RC),
when positioned sideways to the
slope, the device is stable up to
33°.
Danger to life!
On slopes, the device can topple
over and slide towards you or run
you over.
Never stay below the device when
on a slope.
Clean the ventilation grid! The cool-
ing air of the motor is sucked in
through the ventilation grid of the
engine cover. Always keep the en-
tire surface open and free!
Noise is causing health problems. Use personal
ear protection to avoid hearing damage. Wear
safety glasses.
Hot surface. Do not touch the engine or the silen-
cer. These parts become very hot during operation
and you can get burned.
Do not clean the device with water spray or high-
pressure cleaner!
Type plate
The type plate on the device provides you with informa-
tion on the device type and the technical data.
1 Name and address of the manufacturer
2 Device designation
3 Type designation
4 Rates power output in kW / engine speed
5 Weight
6 Year of manufacture
7 Serial number
8 CE marking
Safety instructions
7
Safety instructions
Get informed!
For your safety, read these operating instructions carefully.
Familiarize yourself with the control elements and the proper
use of the device. Share these operating instructions with
other users of the device.
Also read the operating instructions of the transmitter and re-
ceiver.
Before starting to work: Have skilled personnel who were
trained by AS-Motor show you the safe handling of the
device.
Get familiar with the device in a wide, open and flat terrain
first.
User restrictions and hours of operation
Never allow children or persons who are not familiar with the
operating instructions to use the device. Persons under 18
years of age may operate the device only under proper su-
pervision. Local regulations determine the minimum age of
the operator und the operating times.
Unsuitable for operation of the device are persons who
are under the influence of alcohol, drugs or reaction retard-
ing medicines.
have physical and mental/emotional impairments.
are tired or sick.
Persons with pace makers must not touch live
parts of the ignition system.
Safe handling of fuel
Fuel is toxic and highly flammable. There is a burn and explo-
sion hazard!
Keep fuel away from ignition sources and do not smoke dur-
ing handling.
Do not inhale fuel vapours, they are dangerous to your
health.
Use gloves and avoid skin contact with the fuel.
Always refuel outdoors when the engine is cold and stopped
completely. When doing so, always use a filler spout or a fun-
nel.
Do not spill any fuel or do not let fuel enter canalisation or
drain away.
When fuel has overflown, do not start the device until the fuel
vapours have evaporated (wipe dry). Move the device away
from the spilled fuel.
Always close the tank cap tightly and do not open it while the
engine is running or the device is still hot.
Empty the fuel only when outdoors. Use the approved con-
tainer for this or run the fuel tank empty.
Store the fuel away from children and keep it in a suitable
container in a dark, cool and dry place.
Never store the device when there is fuel in the tank inside a
building where fuel vapours might come into contact with
open fire or sparks.
Immediately replace the fuel tank or tank cap if they are dam-
aged (authorised service centre).
First aid
When swallowing fuel or inhaling fuel vapours, do not force
vomiting and immediately consult a doctor.
In case of skin contact, immediately wash with water and
soap. Change your soiled clothing as soon as you can.
Measures in case of a fire
In case of a fire, use foam, dry powder extinguisher, or car-
bon dioxide (CO
2
). Never douse with water!
Check the device prior to use
Prior to each use, check the blade, protection skirt, impact
protection, covers, ejection rubber, drive and fastening parts,
cables and cable connections for proper working condition
and firm seating by visual inspection.
Never use the device if covers, impact protection, ejection
rubber or protection skirt are defective or not mounted.
Do not remove, change or override any safety devices or
control elements.
Have an authorised service centre check your device if the
blade does not stop within 5seconds.
Observe the maintenance instructions (see chapter
Maintenance).
Prior to use, check RC functions and safety functions of the
device (see chapter Maintenance) to ensure safe operation of
the device.
Safety instructions
8
General danger area
Within the danger area of the device, there is a risk of injury.
The rotating blade can cause injuries and objects can be
thrown out.
On slopes, the device can topple over and slide towards per-
sons or run them over.
Make sure
that nobody else besides the user is on the mowing area.
that people are never positioned in the direction of travel in
front of the device.
that nobody is positioned on the slope below the device.
that you have a complete overview of the danger area at all
times.
that you keep your hands and feet away from the rotating
parts.
Also when in the RC mode, always keep away from the
danger zone of the device. When you approach the device to
change the operating mode, always do so coming from the
left rear.
Danger area for persons other than the operator
Fig.1:
A 50 metre radius around the device.
On the entire area to be mowed.
Additional danger area in the RC mode
Due to incorrect or unintended steering or driving move-
ments, dangerous situations can result. Persons or obstacles
can be hit or run over. The device can flip over or slide down.
First, get familiar with the device in the MC mode. Practise
the RC mode before you work with it.
Danger area for the operator with unclutched blade
A 5 metre radius around the device.
Danger area for the operator with running blade
A 15 metre radius around the device.
The area in front of and to the right of the device is espe-
cially dangerous.
Additional danger zone at the slope
Below the device.
Above the device.
Recommended position for the operator at the
slope
X = danger area
Outside the danger area, on the side of the device.
Safety instructions
9
Use caution during operation
Danger of injury during motor start
The motor must not be started:
When fuel was spilled.
In closed or badly ventilated rooms (danger of poisoning!).
In the MC mode: When other persons are in close proxim-
ity.
In the RC mode: When you or other persons are in close
proximity.
Risk of injury when the blade is running
Switch off the blade and wait until the blade stops
when you drive on surfaces other than grass.
when you do not mow.
before you enter the danger area.
when you cannot overlook completely the area to be
mowed.
when the device must be manoeuvred out of a dangerous
position.
when the trafficability of the area to be mowed is too un-
safe.
Risk of injury when the motor is running
Switch off the engine, wait for the blade and the engine to
stop and remove the key on the start-stop switch
before you transport the device.
before you step away from the device, even for just a short
time.
before you clean or check the device or before you carry
out work on the device.
before you unblock or unclog the discharge area.
Risk of injury due to uncontrolled rolling
In the MC mode, actuate the parking brake after each stop
and before shutting off the engine. By doing so, you can pre-
vent the device from rolling away in an uncontrolled way.
In the RC mode, never switch off the engine via the main
switch. Otherwise, the parking is not activated any longer and
the device can roll away.
Risk of burns
Do not touch the muffler, the engine, and the gearbox. These
parts become very hot during operation and you can get
burned. If a jumpy movement occurs, the risk of additional in-
juries can result.
Prior to mowing
Personal protective measures
During mowing, always wear safety shoes with
good grip and long trousers. Do not mow with
open sandals or while shoeless.
Wear safety gloves to protect yourself against
injuries and vibrations.
Noise is causing health problems. Use per-
sonal ear protection to avoid hearing damage.
Wear safety glasses and headgear.
Ask your specialised dealer about suitable protective equip-
ment.
Preparing the mowing area
Prior to mowing, carefully check the perimeter of the lawn.
Remove rocks, pieces of wood, bones, wires, and other ob-
jects that could be picked up and thrown out by the device.
Use caution when mowing
Risk of injury
Keep your hands and feet away from the rotating parts.
Make sure that help can be provided in case of an emer-
gency.
Only mow during daylight or with adequate artificial lighting.
Never mow in the event of uncertain weather conditions and
risk of lightning.
Be especially carefully when mowing on soft ground, nearby
landfills, ditches, dikes and water edges.
Do not transport any person on the device.
Be extremely cautious when moving and mowing in reverse.
Pay attention to traffic when working close to roads.
Vibrations
If you use the device over a longer period of time, the vibra-
tions can cause circulatory disorders. A generally accepted
usage time cannot be determined.
Use gloves.
Change between MC mode and RC mode.
Take breaks on time.
Have an authorised service centre check the device
when the blade has hit an object.
if the device starts to vibrate unusually severely.
Safety instructions
10
Mowing surfaces with fire hazard
Carry a sufficient amount of suitable extinguishing media.
If the device leans too much to the side, fuel can leak from
the carburetor or the tank. This presents a fire hazard!
Observe the moved area even after mowing to make sure
that no fire breaks out.
To prevent a fire hazard, always keep the following compon-
ents free of dirt, grass, hay, leaking oil, grease, etc.:
engine, ventilation grid
silencer (manifold, protection, spaces)
battery, cable connections, electric drive units
area around the fuel tank
belt drives
Driving on slopes
If the device, while in use, stops in steep terrain or the engine
cuts out, the device can roll away. Immediately activate the
parking brake to prevent the device from rolling away.
Observe the information regarding the oil pressure switch in
chapter Starting.
Sliding and tipping risk
Fig.2:
There is a risk of injury during driving on slopes due to tipping
over or sliding. Please observe the following notices.
Use the device in the ride-on mode (MC) only on less than
21° slopes.
Use the device in the remote control mode (RC) only on
less than 33° slopes.
Observe the notices for the danger area and the operating
modes.
Never unlock the drive on a slope because the device can
roll away.
Always drive uphill and downhill, never drive crossways to
the slope.
Never drive on a slope that you cannot drive up backwards
without sliding.
Be extremely cautious when changing the direction.
Do not turn on a slope.
Prior to entering the slope, always activate the differential
lock. Move on slopes only when the differential lock is ac-
tivated.
Always keep the speed low when moving on slopes.
Do not start abruptly and do not brake abruptly.
In the MC mode, hold the steering wheel tightly so that the
device does not swerve.
In both operating modes, drive with the bow raised. If the
device tips over, the bar can prevent the device from
rolling.
Troubleshooting
49
Air filter is dirty. Maintain air filter (see Maintenance).
Spark plugs are dirty, damaged,
or incorrect electrode gap.
Clean spark plugs and check electrode
gap (see Maintenance). Replace spark
plugs if necessary.
Housing of the mower is
jammed.
See Maintenance.
No oil pressure:
Not enough engine oil.
Check engine oil level, refill.
No oil pressure:
Slope is too steep.
Bring the device to a level position.
Poor quality, dirty, or old fuel. Clean fuel system (authorised service
centre).
Always use fresh fuel.
Engine starts badly or
runs irregularly
Choke is closed. Open choke (see chapter Starting).
Air filter is dirty. Maintain air filter (see chapter Mainten-
ance).
Poor quality, dirty, or old fuel. Always use fresh fuel.
Spark plug is dirty, damaged, or
incorrect electrode gap.
Clean spark plug and check electrode
gap (see chapter Maintenance). Re-
place spark plug if necessary.
Engine stops during
mowing
No oil pressure:
Too little engine oil.
Check engine oil level, refill.
No oil pressure:
Slope too steep.
Move the device to a more level posi-
tion.
Device does not move RC mode:
Rotary knob limit speed is set to
“0”.
Adjust rotary knob limit speed.
The drive is unlocked. Lock the drive.
Hydrostatic drive is overheated. Cool down (see Maintenance).
Blade cannot be en-
gaged
The engine is not running. Start the engine
Move blade to transport posi-
tion.
Move blade to desired cutting position.
No oil pressure:
Too little engine oil.
Check engine oil level, refill.
No oil pressure:
Slope too steep.
Move the device to a more level posi-
tion.
MC mode:
Safety switches are not actu-
ated.
Move drive lever to neutral position.
Put driver in seat to activate seat contact
switches.
Insert the transmitter into the transmitter
holder.
Blade disengages
during mowing
No oil pressure:
Too little engine oil.
Check engine oil level, refill.
No oil pressure:
Slope too steep.
Move the device to a more level posi-
tion.
The blade does not
rotate
V-belt is insufficiently tensioned
or damaged.
Authorised service centre.
Bowden cable is defective. Authorised service centre.
49

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