736709

AS Motor AS 799 Rider Handleiding

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Operator's Manual
Ride-on-Allmäher®
AS800FreeRider, AS799Rider
From serial number: AS 800 FreeRider: 030117100001, AS 799 Rider: 030017100001
Issued: 12.02.2019, V19.2
en-Translation of the Original Operator's Manual
2
dummy
Notes on the operating
manual
Dear customer,
Congratulations on your purchase. You have
acquired a reliable quality product by “AS-Mo-
tor Germany”.
This product has been manufactured according
to modern manufacturing methods and com-
prehensive quality assurance measures. Only
when you are satisfied with your device, we
have attained our goal.
These operating instructions contain important
information to help you avoid hazards and to
increase the reliability and the life span of the
device.
Read the operating instructions
before using the device. Share
these operating instructions and
the operating instructions of the
engine with other users of the
device.
Contact
If you have questions about your device,
please contact your customer service.
For international AS partners, please see:
www.as‑motor.de.
Device data
Please fill in all data referring to your device.
When ordering spare parts, provide your
dealer with the serial and engine numbers.
Serial number (see manufacturer’s certificate
or type plate):
Engine number:
Date of purchase:
Address of dealer:
Intended use
The device is intended for cutting and mulching
grass or similar vegetation in well maintained
areas that must be mowed at least once a
year.
Only use attachments and cutting tools autho-
rised by “AS-Motor Germany”.
Any other use exceeding this purpose is inad-
missible.
Observe the instructions chapter for Mainten-
ance. Otherwise, operational safety is en-
dangered.
The user of the device is responsible for acci-
dents or damage that can happen to other per-
sons or their property.
The device must not be used:
– To cut hard objects, rocks, rubble, or pieces
of wood.
– To trim bushes, hedges, and shrubbery.
– To cut plants in flower pots or planters or on
rooftops.
– To clean (vacuum) footpaths.
– As shredder for shredding tree and hedge
cuttings.
– As drive unit for work tools and any type of
tool sets that are not authorised by
“AS-Motor Germany”.
The device is not licensed for driving on public
roads.
3
Contents
Notes on the operating manual............. 2
Contact .................................................... 2
Device data.............................................. 2
Intended use............................................ 2
Explanation of the symbols................... 5
Warnings................................................. 5
Symbols in the instructions...................... 5
Signs on the device................................. 5
Type overview......................................... 6
Safety instructions ................................. 7
Get informed!........................................... 7
User restrictions and hours of operation.. 7
Safe handling of fuel................................ 7
Check the device prior to use.................. 8
Danger area............................................. 8
Use caution during operation................... 9
Prior to mowing........................................ 9
Use caution when mowing....................... 10
Caution when mowing slopes.................. 10
Take special care when pulling loads...... 11
When work is completed......................... 12
Hydraulic components............................. 12
Use caution during maintenance and re-
pair........................................................... 12
Device description.................................. 13
Control elements .................................... 14
Front area................................................ 14
Control lever at seat................................ 14
Moving the device without drive.............. 15
Information on mowing.......................... 16
Prior to starting....................................... 16
Checking the oil level............................... 16
Fuel.......................................................... 16
Tanking up............................................... 16
Adjusting the seating position.................. 16
Starting.................................................... 17
Safety switches........................................ 17
Starting the engine.................................. 17
Engaging the blade.................................. 18
Driving ..................................................... 18
Brakes (devices without foot brake)........ 18
Brakes (devices with foot brake)............. 18
Driving..................................................... 18
Reversing................................................ 19
Differential lock (if existing)...................... 19
Switching off and parking...................... 19
Transport ................................................ 19
Transport on pallets................................. 19
Transport of ready-to-use device............. 20
Unloading the device............................... 21
Towing..................................................... 21
Disconnecting the drive........................... 21
Maintenance............................................ 22
Maintenance and cleaning position......... 23
Maintenance overview............................. 24
Cleaning the device................................. 26
General inspection................................... 26
Checking the safety functions.................. 26
Checking the parking brake..................... 26
Check the foot brake (if existing)............. 26
Grease lubrication................................... 27
Chain lubrication...................................... 27
Checking the blade.................................. 27
Checking the blade clutch....................... 28
Maintaining the engine............................ 28
Checking the engine oil level................... 28
Checking the spark plugs........................ 29
Maintaining the air filter........................... 29
Checking and charging the battery.......... 29
Hydrostat transmission............................ 30
Assembly................................................. 31
Scope of delivery..................................... 31
Unpacking................................................ 31
Mounting.................................................. 31
Storage .................................................... 32
Storing the device.................................... 32
Longer storage........................................ 32
Restarting................................................ 32
Spare parts.............................................. 32
Wear parts............................................... 32
Disposal................................................... 32
4
Warranty.................................................. 32
Troubleshooting ..................................... 33
Technical data......................................... 36
Accessories............................................. 38
Declaration of conformity...................... 39
5
dummy Inhaltsverzeichnis
Explanation of the symbols
Warnings
In these operating instructions, warning in-
structions are marked with signal words. The
signal words are used to indicate the following
hazards and potential consequences.
Danger
Imminent danger
Indicates an imminently hazardous situation
with a high level of risk that, if not avoided,
will result in minor or moderate injury.
Warning
Hazardous situation
Indicates a possibly hazardous situation
with a medium level of risk that, if not
avoided, could result in minor or moderate
injury.
Caution
Hazardous situation
Indicates a possibly hazardous situation
with a low level of risk that, if not avoided,
could result in minor or moderate injury.
Notice
Danger of property damage
Indicates a possible risk of damage of the
device and its surroundings.
Symbols in the instructions
In these operating instructions, the following
symbols are used to denote special dangers.
Warning.
These symbols denote special
dangers.
Prohibition sign.
These symbols denote inad-
missible procedures.
Directive sign.
These symbols denote required
protective measures.
Signs on the device
The following signs are attached to the device
to provide a reminder that during use of the
device, you will have to be careful and attent-
ive:
Working with the device requires
extreme cautiousness.
Read the operating instructions
before you use the device.
Risk of injury!
Make sure that no one is within
the danger zone of the device.
Objects may be ejected.
The quickly rotating blade can
cause life threatening injuries or
immense property damage! Be
especially careful to keep your
hands and feet away from the
blade when the device is put
into operation.
6
Prior to any repair and mainten-
ance work, pull off the spark
plug connector.
MAX. 18°
Risk of tipping!
When positioned sideways to
the slope, the device is stable
up to 18° (in accordance with
the standard measuring
method).
Prior to any repair and mainten-
ance work, remove the ignition
key.
Clean the ventilation grid!
The cooling air of the mo-
tor is sucked in through
the ventilation grid of the
engine cover. Always
keep the entire surface
open and free!
Noise is causing health prob-
lems. Use personal ear protec-
tion to avoid hearing damage.
Do not clean the device with wa-
ter spray or high-pressure
cleaner!
Type plate
The type plate on the device provides you
with information on the device type and
the technical data.
1 Name and address of the
manufacturer
2 Device designation
3 Type designation
4 Rated power output in kW / engine
speed
5 Weight
6 Year of manufacture
7 Serial number
8 CE marking
9 Sound level L
WA
Type overview
In this operating manual, the following device
types are described.
Depending on their equipment, the corres-
ponding descriptions of this operating manual
apply.
Type-dependent
equipment
AS 799 AS 800
Differential lock
- X
Foot brake
- X
7
Safety instructions
Get informed!
For your safety, read these operating instruc-
tions carefully. Familiarize yourself with the
control elements and the proper use of the
device. Share these operating instructions with
other users of the device.
Have skilled personnel who were trained by
AS-Motor show you the safe handling of the
device before you work with it for the first time.
Get familiar with the device in a wide, open
and flat terrain first.
User restrictions and hours of
operation
Never allow children or persons who are not
familiar with the operating instructions to use
the device. Persons under 18 years of age
may operate the device only under proper su-
pervision. Local regulations determine the min-
imum age of the operator und the operating
times.
Unsuitable for operation of the device are per-
sons who
– are under the influence of alcohol, drugs or
reaction retarding medicines.
– have physical and mental/emotional impair-
ments.
– are tired or sick.
People fitted with pace makers
are not allowed to touch any cur-
rent carrying parts of the ignition
system.
Safe handling of fuel
Fuel is toxic and highly flammable. There is a
burn and explosion hazard!
Keep fuel away from ignition sources and do
not smoke during handling.
Do not inhale fuel vapours, they are dangerous
to your health.
Use gloves and avoid skin contact with the
fuel.
Always refuel outdoors when the engine is cold
and stopped completely. When doing so, al-
ways use a filler spout or a funnel.
Do not spill any fuel or do not let fuel enter
canalisation or drain away.
When fuel has overflown, do not start the
device until the fuel vapours have evaporated
(wipe dry). Move the device away from the
spilled fuel.
Always close the tank cap tightly and do not
open it while the engine is running or the
device is still hot.
Empty the fuel only when outdoors. Use the
approved container for this or run the fuel tank
empty.
Store the fuel away from children and keep it in
a suitable container in a dark, cool and dry
place.
Never store the device when there is fuel in the
tank inside a building where fuel vapours might
come into contact with open fire or sparks.
Immediately replace the fuel tank or tank cap if
they are damaged (authorised service centre).
First aid
When swallowing fuel or inhaling fuel vapours,
do not force vomiting and immediately consult
a doctor.
In case of skin contact, immediately wash with
water and soap. Change your soiled clothing
as soon as you can.
Measures in case of a fire
In case of a fire, use foam, dry powder extin-
guisher, or carbon dioxide (CO
2
). Never douse
with water!
8
Check the device prior to use
Prior to each use, check the blade, protection
skirt, impact protection, covers, ejection rub-
ber, drive and fastening parts, cables and
cable connections for proper working condition
and firm seating by visual inspection.
Never use the device if covers, impact protec-
tion, ejection rubber or protection skirt are de-
fective or not mounted.
Do not remove, change or override any safety
devices or control elements.
Have an authorised service centre check your
device if the blade does not stop within
5seconds.
Observe the maintenance instructions (see
Maintenance).
Prior to use, check functions and safety func-
tions of the device (see Maintenance) to en-
sure safe operation of the device.
Danger area
Fig.1:
Within the danger area of the device, there is a
risk of injury.
The rotating knife can cause injuries and ob-
jects can be thrown out. The area in front of
and to the right of the device is especially dan-
gerous.
On slopes, the device can topple over and
slide towards persons or run them over.
Make sure
– that nobody else besides the user is on the
mowing area.
– that people are never positioned in the direc-
tion of travel in front of the device.
– that nobody is positioned on the slope below
the device.
– that you have a complete overview of the
danger area at all times.
– that you keep your hands and feet away
from the rotating parts.
9
Use caution during operation
Risk of injury due to engine start
The engine must not be started:
– When fuel was spilled.
– In closed or badly ventilated rooms (danger
of poisoning!).
– When other persons are in close proximity.
Risk of injury when the blade is running
Switch off the blade and wait until the blade
stops
– when you drive on surfaces other than
grass.
– when you do not mow.
– when you cannot overlook completely the
area to be mowed.
– when the device must be manoeuvred out of
a dangerous position.
– when the trafficability of the area to be
mowed is too unsafe.
Risk of injury when the engine is running
Switch off the engine, wait for the blade and
the engine to stop and remove the ignition key
– before you transport the device.
– before you step away from the device, even
for just a short time.
– before you clean or check the device or be-
fore you carry out work on the device.
– before you unblock or unclog the discharge
area.
Risk of injury due to uncontrolled rolling
Actuate the parking brake after each stop and
before shutting off the engine. By doing so, you
can prevent the device from rolling away in an
uncontrolled way.
Risk of burns
Do not touch the muffler, the engine, and the
gearbox. These parts become very hot during
operation and you can get burned. If a jumpy
movement occurs, the risk of additional injuries
can result.
Prior to mowing
Personal protective measures
During mowing, always wear
safety shoes with good grip and
long trousers. Do not mow with
open sandals or while shoeless.
Wear safety gloves to protect
yourself against injuries and vi-
brations.
Noise is causing health prob-
lems. Use personal ear protec-
tion to avoid hearing damage.
Wear safety glasses and
headgear.
Ask your specialised dealer about suitable pro-
tective equipment.
Preparing the mowing area
Prior to mowing, carefully check the perimeter
of the lawn. Remove rocks, pieces of wood,
bones, wires, and other objects that could be
picked up and thrown out by the device.
10
Use caution when mowing
Risk of injury
Stay within shouting distance to other people
who can help you in case of an emergency.
Risk of injury caused by ejected objects. Never
mow when persons, children, pets or objects
are in the danger area.
Please observe the following information on
the danger area.
The area in front of and to the right of the
device is especially dangerous.
Keep your hands and feet away from the rotat-
ing parts.
Only mow during daylight or with adequate arti-
ficial lighting. Never mow in the event of uncer-
tain weather conditions and risk of lightning.
Be especially carefully when mowing on soft
ground, nearby landfills, ditches, dikes and wa-
ter edges.
Do not transport any person on the device.
Be extremely cautious when moving in re-
verse.
Pay attention to traffic when working close to
roads.
Vibrations
When the device is used over a longer period
of time, vibrations can cause disturbances in
the blood supply of the hands. A generally ac-
cepted usage time cannot be determined.
– Use gloves.
– Take breaks on time.
Have an authorised service centre check the
device
– when the blade has hit an object.
– if the device starts to vibrate unusually
severely.
Mowing surfaces with fire hazard
– Carry a sufficient amount of suitable extin-
guishing agent.
– If side inclination is too great, fuel may leak
from the carburetor or the tank. This poses a
fire hazard!
– Observe the mowed surface also after mov-
ing is completed to ensure that no fire will
start.
To avoid risk of fire, keep the following com-
ponents free of dirt, grass, hay, leaking oil,
grease, etc:
– Engine
– Silencer (manifold, guard, clearances)
– Battery
– Area around the fuel tank
Caution when mowing slopes
If the device, while in use, stops on slopes or
the engine cuts out, the device can roll away.
Immediately activate the parking brake to pre-
vent the device from rolling away.
Sliding and tipping risk
Fig.2:
Risk of injury during mowing on slopes due to
tipping over or sliding. Please observe the fol-
lowing notices.
max. 18°
Fig.3:
Do not mow excessively steep slopes. For
safety reasons, use the device only on a less
than 18° slopes.
– Please observe the following information on
the danger area.
– Use a clinometer if you are not familiar with
the slope (see accessories).
– Never unlock the drive on a slope because
the device can roll away.
11
– Always mow uphill and downhill, avoid mow-
ing in horizontal direction.
– Never drive on a slope that you cannot drive
up backwards without sliding.
– Be extremely cautious when changing the
direction.
– Do not turn on a slope.
– Prior to entering the slope, always activate
the differential lock. Move on slopes only
when the differential lock is activated (if ex-
isting).
– Always keep the speed low when moving on
slopes.
– Do not start abruptly and do not brake ab-
ruptly.
– Hold the steering wheel tightly so that the
device does not swerve.
When the uphill wheels encounter obstacles
such as roots, branches, rocks, mounds etc.,
the device can tilt or slip.
– Only mow when you are familiar with the ter-
rain and the terrain is clear of obstacles.
– Pay attention to bumps, holes, and other vis-
ible hazards.
– Do not mow close to danger zones (e.g.
walls, steep declines, water edges etc.).
Danger due to uncontrolled slipping
Only park the device on flat surfaces.
Proceed with extreme caution in case the
ground is wet or loose. The danger of slipping
is very high on cut growth, no matter if it is wet
or dry.
If the mower starts to slide you cannot regain
control by actuating the brake.
Uncontrolled sliding can occur because of:
– slope angles that are too steep.
– slippery ground.
– poor tire grip.
– speeding.
– abrupt braking.
– an inappropriate task for the device.
If the device tilts or slips
– Never try to stop a tilting or sliding device.
Severe injuries can result.
– Remove leaking fluids (oil, fuel, battery acid)
from the device and the floor. Deposit of
contaminated soil environment friendly ac-
cording to the local regulation.
– Undetectable damage may have occurred to
the device. In case of malfunctions, there is
a risk of injury. Have an authorised service
centre check the device.
Take special care when pulling
loads
– Only use hitches approved by “AS-Motor
Germany”.
– Note the maximum load (Technical data).
– Observe the safety information in the oper-
ator’s manual of the hitch manufacturer.
– Only transport loads that you can control re-
liably.
– Only drive on slopes up to max. 10°.
– Do not take tights corners.
– Be cautious when moving in reverse.
12
When work is completed
After mowing, always close the fuel valve.
Prior to leaving the device, wait until the motor
comes to a standstill and pull off the ignition
key.
After switching it off, let the device cool down
for at least 20 minutes before you store it in a
dry, closed, sufficiently ventilated room.
Never store the device when there is fuel in the
tank inside a building where fuel vapours might
come into contact with open fire or sparks.
Hydraulic components
The device contains hydraulic components.
In case of improper repair or damage to the hy-
draulic components, pressurised hydraulic fluid
may leak. The fluid may enter the skin and
thus cause severe injuries.
– Only carry out maintenance work as de-
scribed in these operating instructions.
– If hydraulic fluid has entered your skin, con-
tact a doctor immediately.
Use caution during maintenance
and repair
Only carry out work as described in these op-
erating instructions. Have an authorised ser-
vice centre perform all other work.
Only use the blades and spare parts author-
ised by “AS-Motor Germany”. Unauthorised
blades and spare parts can cause severe injur-
ies.
Prior to all maintenance work, wait until the en-
gine comes to a standstill and pull off the spark
plug connector.
We explicitly point out that, in accordance with
the Product Liability Act, we are not liable for
damages that were caused by our devices if
– worn or damaged parts were not repaired or
replaced on time.
– these damages were caused by improper
repair.
– when changing a part, our original parts or
parts authorised by us were not used.
– the repair work was not carried out by an au-
thorised service station.
The same applies for spare parts and
accessories.
13
Device description
3
4
5
6
7
8
11
1
2
9
10
1
Protection skirt
2
Fuel valve
3
Type plate
4
Tank cap
5
Fuses circuit protection
6
Ventilation grid
7
Engine oil filler neck
8
Gearbox fan
9
Unlocking drive
10
Ejection rubber
11
Impact protection/cover
14
Control elements
Front area
Differential lock (1 – AS 800 only)
With the left foot pedal, actuate the differen-
tial lock.
Pedal is actuated:
Differential lock is on
Pedal is not actuated:
Differential lock is off
Fuel valve(2)
1
2
3
1: Reserve (R)
2: Open
3: Closed (C)
Foot brake/parking brake (3 – AS 800 only)
When you actuate the right foot pedal, the
parking brake is applied. Press the foot pedal
for activation of the brake only in exceptional
situations because the mower stops abruptly.
Brakes:
Release the drive lever and
press the right foot pedal (3
– AS 800 only) down.
Control lever at seat
Fig.4:
Blade clutch lever (1)
The blade clutch lever is a guard device.
When you disengage the blade, the blade
comes to a stop within 5seconds.
Engaging blade:
Press the lever slowly forward.
Disengaging blade:
Turn the accelerator lever to
MIN. Move the blade clutch
lever back.
Cutting height adjustment(2)
The cutting height of the lawn
can be set to four positions.
The top position is the trans-
port position.
Sitting position
Slacken the star grip (3 ) and move the seat to
the desired position. Then tighten the star grip.
15
Ignition lock(4)
The ignition lock has three positions.
OFF: Ignition off.
The key can be removed.
ON: Ignition on.
START: Electric starter on.
Drive lever with parking brake (5)
The drive lever is required for moving the
mower forward, reversing as well as stopping
the mower. The further you move the lever in
one or the other direction, the faster the device
moves.
To prevent accidental switching from moving
forward to reversing, the guide of the drive
lever is equipped with another indentation.
In the neutral position, the parking brake is ac-
tuated.
Moving forward
Stopping (neutral position/park-
ing brake)
Reversing
Accelerator lever with choke (6)
With the accelerator lever, you can change
the engine speed and thus control the engine
output. When you start the device when the
engine is cold, move the accelerator lever to
choke position (choke is closed).
MIN: Idling speed. Press the ac-
celerator lever all the way for-
ward.
MAX: Full throttle position.
Choke: Choke closed (only for
engine start when engine is
cold). Pull the accelerator lever
all the way back.
Moving the device without drive
Notice
When the engine is started while the drive is
unlocked, the hydraulic drive can be des-
troyed.
► Never start the engine when the drive is
unlocked.
To push the mower without engine drive, un-
lock the drive at the rear of the device and re-
lease the parking brake. The mower can only
be braked via the parking brake.
Fig.5:
1: = Locked
2: = Unlocked
16
Information on mowing
Prior to mowing, check your device for com-
pleteness, proper functioning, and cleanliness.
A dirty ventilation grid causes overheating of
the engine, this can damage the engine. A dirty
protective grid on the silencer poses a fire haz-
ard.
Frequent engagement and disengagement of
the clutch increases wear of the blade drive
belt and the blade brake. Especially in case of
high grass, clutch engagement leads to over-
load.
To keep the area well maintained, mow fre-
quently and keep the grass short.
Only mow with a sharp and undamaged blade.
Have the blade sharpened and balanced regu-
larly (by authorised service centre).
Do not mow when the grass is wet or when it is
raining. The turf may be damaged and there is
a danger of slipping!
Turn the device around only in already mown
sections. Do not leave the device unattended
while the engine is running.
Set the cutting height so that the blade does
not touch the ground even in case of terrain
unevenness.
Always set the blade to transport position when
you do not mow.
For mowing, always turn the accelerator lever
to full throttle to achieve the best mowing per-
formance.
To avoid blockage during the ejection of grass,
we recommend, for flat terrain, to proceed ac-
cording to the mowing patterns. Mulch is
shredded into much smaller pieces when you
mow the terrain once again in the opposite dir-
ection.
Prior to starting
Checking the oil level
Caution! Before mowing, always check the en-
gine oil level and the oil level in the hydrostat
(see Maintenance).
Fuel
As fuel, use unleaded petrol (see operating in-
structions of the engine manufacturer).
You can use E10 petrol. Do not store E10 pet-
rol longer than 30 days.
Tanking up
Warning
Fuel is ignited by hot engine parts.
► Prior to filling up, switch off the engine
and wait for at least 20minutes until the
engine has cooled down. Observe the
safety instructions regarding the fuel!
Filling up with fuel
1. For filling, use a canister with filler spout or
a funnel.
2. Open the canister carefully so that existing
excess pressure is slowly reduced.
3. Open the tank cap carefully so that existing
excess pressure is slowly reduced and no
fuel sprays out.
4. Fill the fuel tank.
Adjusting the seating position
Adjust the seat in the longitudinal direction until
your feet are positioned on the inclined support
plates and you sit comfortably.
17
Starting
Warning
During startup, there is a risk of injury due to
rotating blades.
► Make sure that nobody is in the danger
area of the blade.
Warning
Danger of poisoning due to poisonous ex-
haust gases.
► Do not operate the engine in closed or
insufficiently ventilated rooms.
► Please observe the safety instruction re-
garding the poisoning risk.
Safety switches
The device is equipped with safety switches.
To start the engine, the following requirements
must be met:
– A driver sits in the driver seat.
– The blade clutch is switched off.
– The lever for cutting height adjustment is in
transport position.
– The drive lever is in neutral position.
If the engine is running and the driver leaves
the seat, the engine is shut off.
If the engine was shut down due to a safety
switch, turn the ignition key to position “Ignition
off”. By this, you will avoid discharging the bat-
tery.
Starting the engine
Start the device only when it is positioned on
even and firm terrain
1. Open the fuel valve.
2. Sit down on the driver seat.
3. Turn off the blade clutch.
4. Move the lever for the cutting height adjust-
ment to transport position.
5. Move the drive lever to neutral position.
6. When the engine is cold:
Move the accelerator lever to cold start po-
sition (choke).
When the engine is warm:
Move the accelerator lever to middle posi-
tion.
7. Turn the ignition key to starting position.
8. Once the engine has started, release the
ignition key.
9. Only for cold start:
Move the accelerator lever to middle posi-
tion.
10. For mowing, set the accelerator lever to the
maximum speed.
If the engine does not start after 5 seconds, re-
lease the key. Wait for approx. 15 seconds be-
fore trying to start the device again.
18
Engaging the blade
Warning
Risk of injury due to rotating blade.
► Make sure that no persons, children, an-
imals or objects are in the danger area.
Warning
Risk of injury caused by ejected objects.
► Never mow when persons, children, pets
or material assets are in the danger
area.
Only engage the blade when it can rotate
freely and does not touch objects or the
ground.
Do not engage the blade in uncut grass be-
cause when overloaded, the blade can be
damaged or wear prematurely.
1. Start the engine.
2. Move the lever for the cutting height adjust-
ment to the highest cutting position.
3. Press the blade brake clutch lever slowly
forward – the blade starts up.
4. Set the desired cutting height.
If you set the cutting height during mowing to
transport position, the blade is automatically
disengaged.
Disengaging the blade
1. Move the blade brake clutch swiftly to the
rear.
Driving
Warning
Risk of injury when driving forwards and in
reverse.
► Make sure that no people are in front of
or behind your device and that your path
is clear of obstacles.
► Make sure that no persons, children or
animals ride along.
Warning
Device can move jerkily. If you are standing
on the device, injuries can result.
► Do not stand up while the device is mov-
ing.
► Do not drive while standing up.
Warning
Mowing on the slope is dangerous. There is
a tilting and slipping hazard.
► Observe the safety instructions regarding
mowing on slopes.
In case of a hazardous situation, declutch the
blade and switch off the travel drive.
Brakes (devices without foot
brake)
In order to stop, move the drive lever slowly to
neutral position.
The parking brake acts on the rear wheels.
Brakes (devices with foot brake)
Warning
The foot brake does not take effect if you
hold on to the accelerator lever during brak-
ing.
► Release the accelerator lever when you
actuate the foot brake.
To stop, move the drive lever slowly to neutral
position.
The parking brake acts on the rear wheels.
When the foot brake is actuated, the drive
lever swivels all the way to neutral position/
parking brake.
Use the actuation via foot pedal only in excep-
tional circumstances because the mower stops
abruptly.
Driving
1. Start the engine.
2. Release the parking brake.
19
3. Slowly move the drive lever to the desired
driving direction. The further the lever is
moved away from the neutral position, the
faster the mower moves.
4. To stop, move the drive lever slowly to
neutral position or step on the foot brake.
Reversing
Always reverse slowly. Be especially cautious
when the blade is engaged.
The special shape of the guide of the drive
lever serves for preventing accidental switch-
ing from moving forward to reversing.
1. Release the parking brake.
2. Slowly move the drive lever to the rear. The
more you move the lever away from the
neutral position, the faster the mower
moves.
3. To stop move the drive lever slowly to neut-
ral position or step on the foot brake.
Differential lock (if existing)
The differential lock connects the two rear
wheels rigidly to each other. This improves
traction. Actuate the differential lock when a
wheel slips.
Always actuate the differential lock when mov-
ing downhill. This improves the driving stability
of the device. The risk of sliding or swerving of
the rear is reduced and safe braking is pos-
sible.
Driving in curves while the differential lock is
actuated is only possible with limitations.
To avoid excessive wear,
– actuate the differential lock only when the
device is stopped, if possible.
– always step on the pedal all the way.
– release the differential lock when it is no
longer absolutely needed.
Switching off and parking
Warning
Risk of injury in case of unauthorised use.
► Always remove the ignition key when
you do not use the device.
1. Move the drive lever slowly to neutral pos-
ition.
2. Turn the accelerator lever to idle speed.
3. Switch off the blade clutch.
4. Move the lever for the cutting height ad-
justment to transport position.
5. Actuate the parking brake.
6. Turn the ignition key to “ignition off”.
7. Wait for the engine to stop completely be-
fore you step away from the device.
8. Pull off the ignition key.
9. Close the fuel valve.
Transport
Transport the device on a freight vehicle or a
trailer which is designed for a carrying capacity
of at least as great as the empty weight of the
device.
Transport on pallets
For transport over short distances, use a fork
lift or a lift truck.
For longer distances, load the device with a
fork lift onto a freight vehicle or trailer.
The user must be authorised to operate a fork
lift. When the machine is lifted, all persons
must step away from the working area of the
fork lift.
20
Notice! Drive the fork lift completely under the
longitudinal beams of the wooden pallets.
Transport of ready-to-use device
Warning
Risk of injury due to the heavy weight of the
device. The device can fall over and fall
down and cause severe injuries.
► Observe the following notices.
Do not stay in the tilting area of the device.
Prior to each transport, let the device cool
down for at least 20 minutes. Close the fuel
valve.
Loading
Use suitable ramps for loading that
– can carry the empty weight of the device +
200 kg.
– are wider than the device.
– have a slip-free surface.
Notice
Risk of damage due to incorrect fastening of
straps.
► Fasten the straps only at the points
shown in the figure.
► Do not overtighten the straps.
1. Put the device in front of the ramps and
make sure that the ramps
– are as wide as the wheel gauge of the
device.
– are tightly secured to the platform.
– are not steeper than 15°.
2. Carefully drive the device via the ramps
onto the platform.
3. Observe the instructions in chapter
Switching on and stopping.
4. Secure the device against rolling, sliding
and tilting. Use straps that support the
weight of the device.
Fig.6:
Fig.7:
5. Secure the device with belts to the frame
elements that can hold the weight
21
Unloading the device
1. Slacken the transport attachments.
2. Carefully drive the device over the ramps
off the loading area.
Observe the information in chapter Loading.
Towing
Warning
The device can roll away without the drive.
► Never unlock the drive in steep terrain
without securing the device against
rolling away.
If the engine cannot be started again, the
device must be towed.
1. While using the brakes, let the device roll to
terrain that is less steep.
2. Secure the device against rolling or sliding.
3. Secure the device with a cable winch that
has got enough load capacity.
4. For towing, unlock the drive and release
the parking brake.
Disconnecting the drive
Notice
When the engine is started while the drive is
unlocked, the hydraulic drive can be des-
troyed.
► Never start the engine when the drive is
unlocked.
To push the mower without engine drive, un-
lock the drive at the rear of the device and re-
lease the parking brake. The mower can only
be braked via the parking brake.
Fig.8:
Fig.9:
1: = Locked
2: = Unlocked
22
Maintenance
Warning
Risk of injury due to unexpected movement.
When inspections are carried out, the
device can move unexpectedly.
► Make sure that no persons or objects are
in the danger area of the blade.
► Make sure that no further hazards result
from an unexpected movement.
Warning
Risk of injury during maintenance and
cleaning work when the engine is running.
► Perform maintenance tasks only then
with a running engine if this is required in
the Maintenance table.
Warning
Fire hazard
Parts of the device can become extremely
hot during operation and this may cause
fire.
► Please observe the safety instruction re-
garding the fire risk.
Warning
Danger of poisoning due to poisonous ex-
haust gases.
► Do not operate the engine in closed or
insufficiently ventilated rooms.
► Please observe the safety instruction re-
garding the poisoning risk.
Prior to all maintenance and cleaning work
when the engine is not running:
1. Let the device cool down for at least 20
minutes.
2. Close the fuel valve.
3. Disconnect the negative pole of the bat-
tery.
Improper maintenance can make the device
unsafe for operation and result in accidents.
Regular maintenance keeps your device ready
for use.
Service the device according to the following
maintenance instructions.
Contact an authorised service centre if prob-
lems during maintenance occur or if you de-
termine deficiencies during one of the following
inspections.
23
Maintenance and cleaning position
Warning
Risk of injury due to the heavy weight of the
device. The device can fall over and fall
down and cause severe injuries.
► Observe the following notices.
To perform maintenance, repair or cleaning
tasks at the bottom of the device, you can lift or
tilt the device.
– Lift the device only when on level and firm
terrain.
– Use only lifting gear or ramps that are suit-
able for the weight of the device.
– Attach the lifting gear only to the main frame
because only the main frame can carry the
weight.
– Secure the device always against tilting, fall-
ing down or slipping.
– Do not stay in the tilting area of the device.
– Do not tilt the device more than indicated in
the safety instructions regarding driving on
the slope. Otherwise the device can tilt and
the device can be damaged or contamina-
tions can occur due to leaking fluid.
– Do not carry out tasks that can result in tilt-
ing, falling down or slipping of the device.
24
Maintenance overview
Component Action Maintenance
interval
A B
Device Check for safe working condition (basic inspection). ■ ▲
Clean. ■
Customer service. ▲
Fuel Check fuel level. ■
Is the tank cap closed? ■
Tank, fuel valve,
and fuel line
Check parts for leaks and check for good condition. ■ ▲
Ventilation grid Clean. ■ ▲
Engine cooling Clean. ▲
Spark plug Check/replace. ▲
Air filter Maintain. ■ ■▲
Blade and fastening
components
Check for wear and damage. See chapter Checking the
blade.
■ ▲
Change. ▲
Blade brake Does the blade function safely and does the blade come to
a standstill within 5 seconds?
□ ▲
Drive lever Does the device stop when the lever is in neutral position
(parking brake)?
□ ▲
Devices with foot brake: Does the lever move to neutral po-
sition when the foot brake is actuated?
■ ▲
V-belt Are the belts tensioned correctly, without fissures, and in
good condition?
▲
Bowden cables Check for proper function and ease of movement. ■ ▲
Acceleration lever Check for proper function. □ ▲
Chassis and impact
protection
Check for rust and fissures and check the welding seams. ■ ▲
Are all protective devices and covers in place, fastened cor-
rectly and properly functioning?
■ ▲
Label Condition of the labels. ■ ▲
25
Engine For reliable information, see the operating manual of the en-
gine manufacturer.
■ ▲
Check oil level (see operating instructions of the engine
manufacturer).
■ ▲
Oil change. ▲
Oil filter change. ▲
Parking brake Check. ■ ▲
Check the foot
brake
Check the foot brake (if existing). ■ ▲
Flammable material Remove easily flammable debris buildup from the engine
and the device.
■ ▲
Steering Check the clearance. ■ ▲
Tyres Check tyres and, if necessary, the tyre pressure. ■ ▲
Safety switches Check the switches at the driver seat, cutting height adjust-
ment, and drive for proper function.
■ ▲
Ignition lock Check for proper function. □ ▲
Hydrostatic trans-
mission
Check oil level. ■ ▲
Repair leaks. ▲
Oil change after 50 h and every 200 h thereafter. ▲
Battery Check the charging conditions. ▲
Lubrication See chapter grease lubrication. ■ ▲■
A
B
■
□
▲
Before and after each use.
Annually or every 50 h.
By the user when the engine is not running.
By the user when the engine is running.
By the authorised service centre.
26
Cleaning the device
After each use, you should clean the device
thoroughly, especially the bottom side and the
blade.
Stuck grass or dirt affect the grass discharge
and the cutting quality. For a sufficient engine
cooling, keep the engine cover, ventilation grid,
and the engine clean.
For sufficient cooling of the hydrostat transmis-
sion, keep the gearbox casing and the area
around the gearbox fan clean.
Fire hazard!Pay special attention so that
components at the silencer are clean.
For cleaning use a hand brush. Remove stub-
born soiling with a wooden or plastic spatula.
Clean the outer housing parts with a cloth.
Do not rinse off the device with a water jet or
high pressure cleaner! Do not use aggressive
cleaning agents.
General inspection
To make sure that the device can be operated
safely, check all nuts, bolts, screws, connec-
tion of fuel lines, air filters etc. regularly for firm
seating. Check the ignition wire and the spark
plug connectors for damage.
Immediately replace damaged or worn parts,
especially covers, protection skirt, silencers or
fuel tank (authorised service centre).
Check all parts that that contain fluids for leaks
and proper condition. These can be: Fuel tank,
fuel valve, fuel lines, carburetor, engine, gears,
battery, hydraulic system.
In case of leaks, contact an authorised service
centre.
Checking the safety functions
Check the safety switches for proper function.
It must not be possible to start the engine
when:
– The driver does not sit on driver’s seat.
– The blade clutch is switched on.
– The drive lever is not in neutral position.
If the engine is running and the driver leaves
the seat, the engine must shut down.
Checking the parking brake
Warning
If the parking brake is not properly adjusted,
the device can roll away.
► Make sure that the parking brake always
functions correctly.
1. Place the device on a surface with a good
grip (e.g. concrete or asphalt).
2. Switch off the engine.
3. Let the device cool down for at least
20minutes.
4. Unlock the drive.
5. Activate the parking brake.
6. Try to push the device.
If the rear wheels lock up, the parking brake is
set correctly. If the device can be pushed, the
parking brake must be readjusted by an au-
thorised service centre.
Check the foot brake (if existing)
Check if the drive lever returns to neutral posi-
tion (parking brake) when the brake pedal is
actuated.
27
Grease lubrication
At each front wheel stub axle, a grease nipple
is provided.
1. Clean the grease nipples.
2. Lubricate the grease nipples with a hand
grease gun (1-2 strokes).
3. Remove any excess grease that has
squeezed out from the bearing points.
Chain lubrication
Only for devices with differential lock:
The chains to the right and to the left of the dif-
ferential lock must be lubricated at regular in-
tervals. We recommend using biodegradable
chain spray.
Checking the blade
Warning
Wear or damage on the blades and the
fastening elements can result in the blades
or the fastening elements coming off.
► Check the blades and all fastening ele-
ments according to the following instruc-
tions.
Warning
There is a considerable risk of injury due to
improperly mounted and maintained blades.
► Work at blades must be carried out by an
authorised service centre.
Use solid gloves when you check
the blade.
Work on the blade requires specific expertise
because an imbalance inspection is necessary
and torques must be observed.
Blades that are sharpened improperly increase
the workload of the device and can result in vi-
bration cracks or breaks.
Check the blade and all fastening elements for
wear, damage and cracks
– each time before and after you mow.
– in case of noticeable changes or unusual vi-
brations.
Contact an authorised service centre if you de-
tect faults or damage during inspection.
All shown blade parts and their fastening ele-
ments must be changed
– if damage or cracks are detected.
– if unusually strong vibrations occur.
– at least once a year or every 50 operating
hours, no matter if wear does exist or not.
The material weakens, can suffer cracks, en-
dangering people and material assets. Ejected
broken pieces can cause severe injuries.
Unusual vibrations are an indication that
– blades are missing or broken,
28
– the blade is worn excessively or on one side
or
– damage to the engine or cutter deck fasten-
ing.
Blade change
1
1
2
2
It is absolutely necessary to change the blade:
– When one of the wear markings(1) was
reached. Original blades are engraved with
wear markings (marking in form of a ball-
shaped imprint on the rear side of the
blade).
– When the thickness of the blade at the rear
edge of the vane(2) or at another point is
below 1mm (exception: cutting edge).
Original blade
An original AS-blade is engraved with:
AS XXXXXXXX
The engraving shows the spare part number.
Checking the blade clutch
Check the blade clutch for proper function by
disengaging the blade. The blade must come
from full speed to a standstill in less than
5seconds. Contact an authorised service
centre if this is not the case.
Maintaining the engine
Caution
If the speed is set too high, objects can be
ejected. The engine can be damaged and a
higher level of noise pollution is produced.
► Do not change the basic setting of the
carburetor or the speed control.
The engine manufacturer has prepared the op-
erating manual of the engine. The manual con-
tains all maintenance requirements and war-
ranty conditions for the engine. If warranty
work at the engine is required, contact your au-
thorised service centre or the next authorised
dealer for engines.
To ensure a long service life of the engine, suf-
ficient engine cooling is required.
Keep the
- engine cover (ventilation grid),
- silencer (protective grid) and
- cooling fins of the engine
clean at all times.
Checking the engine oil level
Never allow the oil level to be too low other-
wise the engine can be damaged. Never fill in
too much oil. Otherwise, there is the risk that
the oil enters and destroys the air filter.
For this, observe the attached operating in-
structions of the engine.
29
Checking the spark plugs
Danger
The ignition system generates an electro-
magnetic field.
► Wearers of pacemakers must not work
on live parts.
Soiled spark plugs reduce the engine output.
Clean the electrode of the spark plug with a
brass wire brush. Check the electrode gap
(see operating instructions of the engine manu-
facturer). Make sure that the insulator around
the electrode is not damaged. Never use a
damaged spark plug.
Tighten the spark plug using the correct torque
(see operating instructions of the engine manu-
facturer).
Maintaining the air filter
Warning
There is a fire and explosion risk due to
cleaning agents.
► Never clean the air filter with flammable
solvents.
Make sure that the air filter is always clean. A
dirty air filter reduces the engine power and
leads to increased engine wear and fuel con-
sumption. Independent of the operating hours,
change the filter insert at least once a year. Do
not operate the engine without air filter.
For this, observe the attached operating in-
structions of the engine.
Checking and charging the battery
Warning
Explosion hazard
When the battery is charged, explosive
gases are generated. An explosion of the
battery can result in injuries and blindness.
► Keep open flames and ignition sources
away and do not smoke.
► Charge the battery only in well ventilated
rooms.
Warning
Danger of chemical burn
Batteries contain acids. Contact with battery
acid can result in blindness or serious
burns.
► Always keep the battery upright and do
not spill any battery acid.
► Avoid contact with skin and eyes.
► If battery acid comes into contact with
eyes, immediately rinse the eyes with
water.
Warning
When you work on the battery, there is a
risk of short circuit.
► Do not put any tools or metal objects
onto the battery.
► When disconnecting and connecting the
battery, observe the order of assembly
steps.
If the starter does not get the engine going or
only insufficiently, charge the battery.
The battery is maintenance-free and gas-tight.
For charging the battery, you require a special
charging system. Battery chargers for car bat-
teries are not suitable!
The charging current must not exceed the
maximum of 3 ampere, otherwise, the bat-
tery heats up too much!
30
Use electronically controlled charging systems.
These charging systems detect the connected
battery and charge it with the required charging
current, terminating the charging process when
the battery is full.
Charge the battery before you put the device
away for winter storage. A fully charged battery
lasts for approx. 4 months before it needs to be
recharged.
Beware! Never confuse the positive and neg-
ative poles.
1. Pull the tank out of the holders and put it
to the right.
2. Disconnect the black cable (-).
3. Disconnect the red cable (+).
4. Dismantle the battery from the device.
5. Charge the battery.
6. Mount the battery into the device.
7. Connect the red cable (+).
8. Connect the black cable (-).
9. Remount the tank.
Hydrostat transmission
Warning
When oil leaks there is a danger of environ-
mental pollution.
► Check the hydraulic drive system for
leaks before and after mowing.
Fig.10:
In warmed up condition, there may be oil in the
compensation tank. In cold condition, the com-
pensation tank is empty.
The oil change must be carried out by an au-
thorised service centre (see Maintenance
table).
A between check of the oil level is not required.
Check if the gearbox fan is undamaged.
The hydrostatic drive generates a monotone
working noise that gets louder as the load is in-
creased (e.g. in steep terrain). If the working
noise changes, if it gets irregular or very loud,
let the hydrostatic drive cool down.
If the change working noise still exists, have
the device checked by an authorised service
centre.
31
Assembly
Scope of delivery
The device is shipped in a carton on a pallet.
The scope of delivery included:
– The device.
– This operating manual.
– Manufacturer’s certificate.
– Tool bag.
– Steering wheel.
– Seat springing.
– Ignition key.
– Operator’s manual of the engine manufac-
turer.
Unpacking
1. Remove the carton and the film.
2. Check the air pressure of all tires (see
Technical data).
Mounting
Mounting the seat suspension
5
1
4
3
2
Fig.11:
1. Fold the seat (1) forward.
2. Remove the blue protective film.
3. Move the lever for the cutting height ad-
justment to the lowest cutting position
(level 1).
4. Insert the screw (5) from below through
the cross member.
5. Screw down the seat spring (4) onto the
screw (5) from the top with the nut (3).
6. Fit the cap (2).
7. Repeat the steps 4-6 with the second seat
spring.
8. Connect the seat contact switch by con-
necting the plugs at the seat and the
frame.
9. Fold the seat (1) back.
Mounting the steering wheel
2
1
3
4
1. Insert the screw(1) through the steering
wheel and the steering column.
2. Tighten the central fixing screw(3).
3. Screw the nut(2) onto the screw(1).
4. Plug on the cap (4).
5. Release the parking break, unlock the
drive and push the mower off the pallet.
6. Relock the drive.
32
Storage
Storing the device
Keep the device in a closed, dry, and well vent-
ilated room and out of reach of children. Al-
ways eliminate all problems of the device be-
fore you store it so that the device is always in
a safe-to-operate state. Let the engine cool
down before you store the device in closed
rooms.
Also observe the notices on storage in the at-
tached operating instructions by the engine
manufacturer.
Longer storage
1. Observe the safety instructions for hand-
ling the fuel.
2. Emptying fuel tank: Place a piece of hose
onto the fuel valve and let the fule run into
an approved fuel container.
3. Emtyping carburetor: Start the engine and
let it run until it stops by itself.
4. Thoroughly clean the device.
5. Touch up any possible damage to the
paint finish (for paint, see Accessories).
6. Remove the ignition key and store it sep-
arately from the device.
Before longer storage, e.g. in the fall, have an
authorised service centre check the device!
Also observe the information regarding storage
in the operator’s manual of the engine manu-
facturer.
Restarting
If you want to start the device after a longer
storage, carry out the tasks described in
chapter Maintenance.
Spare parts
The reliable and safe operation of the device
also depends on the quality of the spare parts
used. Only use original spare parts and ac-
cessories that were approved by
“AS-Motor Germany”. When foreign parts are
installed, the warranty and guarantee shall be
void for the foreign part and for the device and
for any resulting damage.
Inform your authorised service centre about
the device type and serial number of your
devices when you order spare parts.
Wear parts
Some parts are wear parts. They wear during
use and must be replaced. The warranty does
not cover the following parts:
Blades, cutting blades, cutter bars, blade bolts,
sliding plates, V-belt, chains, Bowden cables,
starter ropes, pressure plates, air filters, spark
plugs, disc springs, lock washers, fuses, discs,
thrust plates, pressure discs, protection skirts,
impact protection, wheels, tires.
Disposal
The device cuts and shreds the plant material
in a single operation. Shredded plant material
decomposes quickly, can be utilized as fertil-
izer, and, therefore, be left on the ground.
Dispose of waste oil and fuel in accordance
with the local regulations or return it to an oil
shop.
Packaging, device, and accessories are made
of recyclable materials and must be disposed
of accordingly.
Warranty
Please see our AS-Motor website for warranty
information.
Please print out the documents that you re-
ceive during the online registration. Keep them
together with your sales receipt.
33
Troubleshooting
The following table contains the most frequent problems and their elimination. If more problems
occur, contact the closest authorised service centre.
You can find an authorised service centre on our home page www.as-motor.de.
Problem Possible cause Remedy
Starter does not turn Safety switches are not actu-
ated.
– Move drive lever to neutral position.
– Move cutting height adjustment to
transport position.
– Put driver in seat to activate seat
contact switches.
Battery is empty:
– Ignition key was not in posi-
tion “Off”.
– Standstill period was too
long.
Charge the battery (see Checking the
battery) or have authorised service
centre do so.
Fuse is defective. Replace (if necessary, have authorised
service centre do so).
Battery is defective. Replace the battery (authorised service
centre).
Engine does not start Fuel valve is closed. Open fuel valve.
No fuel is in the tank. Refill fuel.
Choke is open. Close the choke.
Device was tilted – oil leaked
into the air filter.
Replace air filter, unscrew spark plugs
and start several times when the fuel
valve is closed, dry the spark plugs and
screw them back in.
Engine was flooded due to too
many start attempts.
Unscrew spark plugs and start several
times when the fuel valve is closed, dry
the spark plugs and screw them back
in.
Spark plug connector is pulled
off.
Observe the safety instructions! Put
spark plug connector back on.
Air filter is dirty. Clean air filter (see also Maintenance).
Spark plugs are dirty, dam-
aged, or incorrect electrode
gap.
Clean spark plugs and check electrode
gap (see Maintenance). Replace spark
plugs if necessary.
Poor quality, dirty, or old fuel. Clean fuel system (authorised service
centre).
Always use fresh fuel.
34
Engine starts badly or
runs irregularly
Choke is closed. Open choke (see Starting the device).
Air filter is dirty. Maintain air filter (see Maintenance).
Poor quality, dirty, or old fuel. Always use fresh fuel.
Spark plug is dirty, damaged, or
incorrect electrode gap.
Clean spark plug and check electrode
gap (see Maintenance). Replace spark
plug if necessary.
Device does not
move
The drive is unlocked. Lock the drive.
Hydrostatic drive is overheated. Cool down (see Maintenance).
Blade cannot be en-
gaged
Lever for cutting height adjust-
ment in transport position.
Lower lever for cutting height adjust-
ment to the desired cutting height.
The blade does not
rotate
V-belt is insufficiently tensioned
or damaged.
Authorised service centre.
Bowden cable is defective. Authorised service centre.
Strong vibrations dur-
ing operation
Unbalance at the blade caused
by incorrect sharpening or
chips on the blade.
Have blade resharpened and balanced
by an authorised service centre. Re-
place a damaged blade immediately.
Blade drive shaft is bent due to
collisions with foreign objects.
Authorised service centre.
Engine fastening is loose. Authorised service centre.
Blade fastening is loose. Authorised service centre.
Irregular noises Loose fastening elements. Authorised service centre.
Silencer is defective. Authorised service centre.
Engine is smoking Air filter is dirty or drenched
with oil.
Maintain or replace air filter (see Main-
tenance).
Oil level is too high. Have authorised service centre lower
the oil level up to the marking.
Engine gets hot Ventilation grid is dirty. Clean ventilation grid.
Oil level in the engine is too
low.
Refill engine oil (see operating instruc-
tions of the engine manufacturer).
Cooling fins of the engine are
dirty.
Have cooling fins cleaned by authorised
service centre.
35
Uneven cut, lawn be-
comes unsightly
Blade is dull or worn. Have blade resharpened and balanced
by an authorised service centre. Re-
place a damaged blade immediately.
Speed is too high proportion-
ately to the cutting height.
Reduce speed and/or select the correct
cutting height.
Housing of the mower is heavily
contaminated.
Clean.
Different tire pressure. Check the tire pressure.
Mower housing is not parallel to
the ground.
Adjust (authorised service centre).
Mulching result with
high plant material
not satisfactory
Speed is too high. Reduce speed.
Mulching result with
low plant material not
satisfactory
Plant material is ejected too
quickly.
Increase speed.
Housing is jammed Mowed grass was too long or
too damp.
Adjust cutting height and mowing speed
to the mowing conditions.
Blade is worn. Authorised service centre.
Engine speed is too low despite
full power.
Authorised service centre.
The device does not
stop when the brake
is activated
Brake is adjusted incorrectly,
worn, or defective.
Check the parking brake (see Mainten-
ance). Authorised service centre.
The engine does not
switch off
Switching off system is defect-
ive.
Close the fuel valve.
Authorised service centre.
The tires become flat Thorns or sharp objects dam-
age the tires.
If necessary, use tire protection gel (au-
thorised service centre).
36
Technical data
Type AS 800 FreeRider AS 799 Rider
Range of application
(temperature)
0 - 30°C
For temperatures below 5°C, observe the engine
manufacturer's information regarding the engine oil.
Engine, type
Manufacturer
Type
Cylinder capacity
Performance
Engine speed
One cylinder four stroke
engine
Briggs & Stratton
Series 3 Intek
344 cm
3
7,6 kW (10,3 PS)
3200 min
-1
One cylinder four stroke
engine
Briggs & Stratton
Sries 3 Power Built
344 cm
3
6,5 kW (8,8 PS)
3200 min
-1
Starting device Electric start
Battery 12 V, approx. 19 Ah
Fuses
General maxi fuse
Fuse controller generator
15 A
20 A
Traction drive
Speed forward
Speed reverse
Hydrostatic transmission
with differential lock.
0-8 km/h
0-6 km/h
Hydrostatic transmission
0-8 km/h
0-6 km/h
Maximum area coverage approx. 6800 m
2
/h
Turning circle approx.1,2 m
Front axle Floating.
Seat Moveable, spring-loaded.
Cutting device, type
Cutting width
Cutting height
Drive of cutting tool
Clutch of cutting tool
Growth height
Cutter bar and
mulching blade
80 cm
35-85mm, in 4 levels
V-belt
Belt tension clutch
up to approx. 80 cm
Cutter bar
80 cm
35-85 mm, in 4 levels
V-belt
Belt tension clutch
up to approx. 60 cm
Measures and weights
Weight
Transport size with packaging L/W/H
max. tyre dimensions L/W/H
max. towing load
max. vertical load
231 kg
1860/1100/1040 mm
1700/870/960 mm
100 kg
25 kg
204 kg
1860/1100/1040 mm
1700/870/960 mm
100 kg
25 kg
Capacities
Fuel tank
Engine oil
Transmission oil (hydrostat)
15litres (unleaded regular petrol)
approx. 1,4 litres SAE 30 (See Checking the oil level)
1,95 litres SAE 10W30 / 10W60
37
Type AS 800 FreeRider AS 799 Rider
Sound level
according to DINENISO 5395
Measured sound level L
WA
guaranteed sound level L
WA
Sound level at working place L
pA
99,0 dB
100,0 dB
85,0 dB
98,3 dB
100,0 dB
87,0 dB
Vibration emission value
according to DINENISO 5395
Hand-arm-vibrations a
h,W
Measurement uncertainty U
Whole body vibration a
h,W
Measurement uncertainty U
1,4 m/s
2
1,0 m/s
2
0,27 m/s
2
0,2 m/s
2
1,1 m/s
2
1,0 m/s
2
0,31 m/s
2
0,2 m/s
2
Tyre pressure
Front
Rear
1,0 bar
1,5 bar
Stability (in accordance with the stand-
ard measuring method)
18 °
38
Accessories
Trailer: G06800003
Trailer hitch: G06800004
Snow remover blade without adaptor: G06800002
Adaptor for snow removal blade: G06837017
Snow chains with changeover set (set): G06837015
Lawn tyres front (set): G06621001
Lawn tyres rear (set): G06621002
Spray paint 400 ml, colour orange: G00011050
Operating hours counter: G06927008
Clinometer: G06950027
Seat spring assembly: G06800103
Flat tyre protection 950 ml: G00041068
39
Declaration of conformity
AS-Motor Germany GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
www.as-motor.de
Declaration of conformity
We declare that the lawnmowers
Type AS 800 FreeRider AS 799 Rider
Cutting width 80 cm 80 cm
starting from serial no. 030117100001 030017100001
as brought into circulation by us conform to all relevant safety
and health requirements of the EC directives listed.
- 2006/42/EC
- 2000/14/EC
- 2014/30/EU
Function:
The device is intended for cutting and mulching grass or similar vegetation in well-maintained
grounds that must be cut at least once a year.
Applied standards: DINEN ISO 5395
Applies to 2000/14/EC:
Applied conformity assessment procedure Annex VI
Type AS 800 FreeRider AS 799 Rider
Measured sound level 99,0 dB 98,3 dB
Guaranteed sound power level 100,0 dB 100,0 dB
Notified body:
DPLF, 64823 Groß-Umstadt, EC identification number 0363
Place where all technical records are filed:
AS-Motor Germany GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
Bühlertann, in February 2019
Eberhard Lange
Managing director
By proxy Frank Einsiedler
Head of development
AS-Motor Germany GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
www.as-motor.de
THE HIGH GRASS MOWER AND 2 STROKE ENGINE MANUFACTURE
AS-Motor is your premium manufacturer for lawn and high grass mowers as well as 2 stroke en-
gines. We offer our customers professional technology for steep slopes, rough terrain, and lawn
care. Our extensive product range which includes hand-held entry-level devices up to the world’s
first all-wheel ride-on mower with remote control will always offer private customers, municipalities
service providers the right product. For more than 60 years, we have been developing and produ-
cing with a high production depth in Southern Germany and supply our dealer network in more
than 30 countries all over the world.
Mulching mower Mulching mower – the time-saving alternative!
AS-Motor mulching mowers shred the grass to create such a fine mulch, al-
most an “invisible” fertiliser, that sinks right away back into the lawn. Disposal
of the cuttings is not required.
Professional
lawn mower
Professional lawn mowers with rear or side discharge for every requirement,
even with all-wheel drive, brake and reverse gear.
Brush cutter
®
An agile lawn mower for maintenance of extensive grassed areas. The All-
mäher® reliably mows and mulches metre-high grass, brushes and weeds.
Flail mower High grass with undergrowth, steep slope or extensive areas in unknown ter-
rain? The movably mounted flail blades of the AS-Motor flail mower give way
to rocks and obstacles and chop the cuttings several times over.
Ride-on brush
cutter
If extensive areas, weeds and undergrowth up to 1.2 m, the AS‑Motor all-
wheel mowers are also perfect for steep and even extremely steep terrain.
Ease of use and high area performance combined in one compact ride-on
mower. For more safety, comfort and efficiency in difficult terrain we have de-
veloped the innovative and the world’s first remote controlled ride-on mower.
Rotary mower The cost-effective alternative to the cutter-bar mower. Also ideal for feed pro-
duction. The grass is not shredded but deposited in straight rows as a win-
drow next to the machine.
Weed remover Careful and chemical-free weed removal. The AS‑Motor weed removers
“WeedHex” mechanically clean paved areas and curb stones from growing
weeds – quickly, safely, and efficiently.
… 9 …

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