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Operating Instructions
Brush cutter
AS 625 KM / AS 585 KM
Starting from serial No.: AS 625 KM – 031918030001
AS 585 KM – 033419030001
EN – Translation of the original operating instructions
D-74424 Bühlertann
Telephone No. (07973) 9123-0
www.as-motor.de
AS 625 KM / AS 585 KM
Contents
1 Operating Instructions 4
2 Attached illustrations 16
3 EC Declaration of Conformity 22
Basic Information


AS 625 KM
AS 585 KM

BRIGGS & STRATTON 875EXi Series
TM
ZONGSHEN XP200

!
"
#$
%&'
Add the number from the machine's ID plate or attach its ID label.
3
EN English
1 Operating Instructions
Contents
1 Operating Instructions 4
1.1 Introduction....................................................................5
1.1.1 Special Warning......................................................5
1.2 Operational Safety...........................................................5
1.2.1 Safety Regulations..................................................5
1.2.2 Noise and Vibrations Levels.....................................6
1.2.3 Safety Pictograms...................................................6
1.3 Basic Information............................................................7
1.3.1 Expected use..........................................................7
1.3.1.1 Technical Data...............................................7
1.3.1.2 Engine Information........................................8
1.3.2 Description of the Machine and its Components........8
1.4 Operating Instructions.....................................................8
1.4.1 Machine Assembly..................................................8
1.4.1.1 Machine Assembly Procedure..........................8
1.4.2 Commissioning.......................................................9
1.4.2.1 Cutting disk starting.......................................9
1.4.2.2 Machine Start (Travel)....................................9
1.4.2.3 Machine Stopping.........................................10
1.4.2.4 Travel Speed Selection..................................10
1.4.3 Working with the Machine.....................................10
1.4.3.1 The Machine Working Width.........................10
1.4.3.2 Growth Cutting Method................................10
1.4.3.2.1 Mowing Troubles.................................10
1.5 Maintenance, Care, Storage...........................................11
1.5.1 Travel Wheels.......................................................11
1.5.1.1 Tyre Pressure...............................................11
1.5.2 Machine Lubrication..............................................11
1.5.2.1 Engine Oil Change........................................11
1.5.2.2 Lubrication Points.........................................11
1.5.3 Sharpening and Replacement of Working Blades.....12
1.5.4 Belt Transmissions - Automatic Brake.....................12
1.5.4.1 Adjusting of tension pulleys..........................12
1.5.4.1.1 V-Belt Change.....................................13
1.5.4.2 Brake function check and adjustment............13
1.5.5 Servicing intervals.................................................13
1.5.6 Troubleshooting....................................................14
1.5.7 Storage................................................................14
1.5.7.1 Machine Washing and Cleaning.....................14
1.5.8 Disposal of Packaging and the Machine at the End of
its Service Life.................................................................15
The manufacturer  the right to implement technical changes and innovations not affecting the operability and
safety of the machine. These changes may not show in these Operating Instructions.
Typographical errors reserved.
4
AS 625 KM / AS 585 KM
1.1 Introduction
Dear customer,
Congratulations to your purchasing decision. With your AS brush cutter, you have received a reliable, high-quality machine that has
proven itself during years of operation. We always strive to further improve our machines. Wherever you want to cut any tall grass, weeds
and scrub, either on meadows, in orchards, on horse pastures or community grounds, you may count on the reliable assistance of your new
brush cutter. The AS shrub cutter is a specialist in such tasks. It cuts large fields with dense and tall grass in the shortest time, handling
uneven surfaces as easily as slopes and embankments.
To be able to work with your brush cutter safely, get familiar with its control, please. For this we have developed these operating
instructions for you. Definitely read the safety instructions in the next chapter! They are to protect your health. In the next chapters, you
will learn everything critical about your AS brush cutter, including its use and care. Your AS brush cutter will only perform best and work for
many years if you treat it properly and follow the few maintenance and care instructions. If you have any questions about your brush cutter,
contact your dealer or directly AS-Motor, please. We are happy to help you, and we are also grateful for suggestions for improvement.
One more wish: Be nice to your neighbours and cut grass only on weekdays between 07:00 a.m. and 01:00 p.m. and between 03:00
and 07:00 p.m. According to the noise protection regulations of 1 August, 1987, it is not allowed to cut grass on Sundays, holidays and
outside of the specified times. Different regional regulations may apply as well (siesta). We now wish you a pleasant work with your AS
brush cutter.
These operating instructions define the right, left, front, and rear sides from the operator's location and view. The operator stands in the
machine’s travel direction, behind the brush cutter handlebars.
1.1.1 Special Warning
The user these Operating Instructions and follow all the machine operating instructions in order to prevent any health risks
or property damage to the user or other persons.
The safety instructions specified in these operating instructions do not cover all the possible conditions and situations, which may occur
in practice. Safety factors, such as a reasonable approach, care, and caution are not included in these operating instructions, but it is
assumed that every person using the machine or doing any maintenance work on it is able to sufficiently use them.
Only mentally and physically fit persons may operate this machine. Should this machine be used commercially, the owner of the
machine is bound to provide operators with work safety training and instruct them regarding its operation, and keep records of such
training.
If you find any part of these operating instructions unclear, feel free to contact 
(
or directly the 
)
'
The operating instructions attached to this machine are its integral part. They must be available at all times, stored at an accessible
place where they cannot get destroyed. When selling the machine to another person, the operating instructions must be handed over to the
new owner. The manufacturer bears no responsibility for the risks, hazards, accidents, or injuries resulting from operation of the machine if
the above-mentioned conditions have not been met.
The manufacturer bears no responsibility for the damage caused by unauthorized use, inappropriate operation, and any damage caused
by any modification of the machine without the manufacturer’s approval.
During work it is necessary to follow safety regulations to avoid any injury to yourself or other persons present nearby and to avoid any
property damage. These instructions are marked in the operating instructions by the following warning symbol:
&            
$
        '
#*+
$'
Table 1: Symbols
&$
1.2 Operational Safety
The machine is designed to protect the operator as much as possible against any flying pieces of mowed growth. Do not remove any
passive or active security features. You would expose yourself to the risk of injury.
1.2.1 Safety Regulations
The machine operator must be over ,. - to familiarize himself with the instructions for the use of the machine
and to be familiar with the general principles of occupational safety.
Always make sure that no part (especially the working mechanism or its cover) is damaged or loose .
Identified  must be . Use only original spare parts during repairs.
(
Fill-in the dealer’s address in the table provided at the beginning of these operating instructions (unless already filled-in by the dealer).
)
For the address of the manufacturer, see the end of these operating instructions
5
EN English
Do not start the engine in confined spaces! Take extra care when handling the machine. When the engine is turned OFF, the
exhaust silencer remains hot. When filling the fuel make sure that no leak occurs and you do not spill the fuel over the engine
parts. If it be to the contrary, dry the affected parts or wait until the petrol evaporates.
Always switch OFF the engine and wait for the cutting disc to stop before you perform any activity in the close vicinity of the
machine! Always switch OFF the engine before leaving the machine!
Never leave the engine running at full speed or idling for a long time when the cutting disk drive clutch and travel wheels drive
clutch are OFF! Parts of the drive train (V-belt, belt pulley, coupling pulley, etc.) may get damaged!
Cut growth must be free of solid items (such as stones, wires, loose debris, etc.) before using the machine. These items could be
thrown out or could damage the machine. If they cannot be removed, avoid such spots.
The machine is fitted with a rotating working tool. The maximum circumferential speed is ./'
. Make sure that other people
stay at a safe distance when you are working with your machine (the possibility of flying off the chopped or ejected solid items)!
When working with the machine, all other people () and animals must stay outside the machine's work area.
They operator may only continue working after they reach a safe
4
distance.
Observe the safe distance from the machine given by the handle.
Use work equipment approved per 0 .. or 0 1) (tight fit clothes, firm footwear, work gloves, and safety glasses) at work.
Protect your hearing with suitable protective equipment per 0)2( (ear muffs) or 0)2(( (earplug ear protectors). Please
ask your dealer for this equipment.
The machine's safe slope accessibility is 10°. The maximum long-term tilt of the engine is 20° and short-term
5
one is 30°.
Do not use your machine on wet grass. You must always move on safe terrain. While working, always walk. Do not ever run. Be
especially careful when changing your direction on the slopes. Do not stand on heavily sloping slopes. Do not hold your machine
if you fall down - release it!
It is forbidden to remove any protective devices and covers from the machines.
All the repairs, adjustments, lubrication, and cleaning of the machine must be carried out while the engine is on idle and spark
plug disconnected.
1.2.2 Noise and Vibrations Levels
.(234 2,234
Declared emission sound pressure levelat operating point
.
5

6,/78/79:; 5

6,/78/79:;
Guaranteed sound power level
1
5
#<
6=,9:; 5
#<
6=,9:;
Declared cumulative value of acceleration of vibrations transmitted to the
operator's hand-arm
,

6,28)/
9'
(
;

6,28)/
9'
(
;
With regard to the value of the declared sound pressure level at the work station, it is necessary to use one's personal protective
equipment against noise, which is effective for the aforementioned noise level.
With respect to the declared values of vibrations transmitted to the operator’s hand-arm, it is necessary to adjust the working
procedures for this type of machine by selecting appropriate technological breaks to reduce vibration exposure.
1.2.3 Safety Pictograms
The user is obliged to keep the pictograms on the machine in a readable state and, in case of any damage, ensure their replacement.
/
The 0 (1)) standards provide for the designation of the outer security zone A around the work area B. It is necessary to prevent access to this area by means of appropriate
banning marks. The distance between the sides of areas A and B must not be less than 27. Once a person or animal enters this hazardous area of the machine, the operator
must immediately release the gear lever and wait with any other work until the area is free again.
2
Short term = up to one minute.
.
per >00 (1))8 , Annex: and >00&% (7 : April 2010
1
per government decree 0'=?(77(@' or Directive (777? /?@, Annex No. 3, part B, item 33, and &%)1//
,
per >00 (1))8 , Annex @ , and 0&%(7./)
6
AS 625 KM / AS 585 KM
AB 0B !B
A combined sticker located at
the back of the frame. (
Fig. 3
)
  Before using the machine, .
( During your machine maintenance, .
) &$ into the cutting blade working area -
danger of cutting.
/ Dangerous flying fragments, cuttings, ejected objects, etc. . Other
persons and animals - keep a safe distance from the machine.
2 While working, observe the machine’s maximum allowed safe .
. C'
A separate sticker on the
cutting disc cover. (
Fig. 6
)
- $ - Right (Clockwise)
Sticker on the control lever on
the right handle. (
Fig. 4
)
-
%0'
7= cutting disk not rotating, = lock ON, (= cutting disk rotating
Sticker on the control lever on
the left handle. (
Fig. 5
)
-
4'
7= machine is still, = machine is moving
Sticker attached to the cutting
disk cover. (
Fig. 7
)
-
A for other persons and animals. Minimum safe distance from the
machine.
Sticker attached to the cutting
disk cover. (
Fig. 8
)
- < sound power .
Table 2: Safety Pictograms
1.3 Basic Information
1.3.1 Expected use
The .(234 brush cutter is designed and manufactured according to the latest findings concerning small garden and agricultural
technology. It features its great easy-to-use, quiet, powerful and fuel-efficient :D engine and trouble-free maintenance.
The 2,234brush cutter is technically based on AS 625 KM, however it is equipped with a Zongshen engine and a single-speed
wheel axle.
This cutter is designed for the cutting of tall thin-grassed growths and woody undergrowth
9
in the woods and on the meadow up to the
maximum height of 80 cm in maintained
10
areas. The areas must not feature any solid items in the growth or rough terrain. The cutter is
not designed for park landscaping.
E
The machine may operate in all the inclined positions defined by the engine manufacturer in the event that the operator is able to safely
guide the machine, both in relation to himself and the surroundings.
The protective devices comply with the requirements of EN 12733. These standards primarily take account of the operator's safety since
he cannot be hit by any stones or other objects thrown by the machine's rotating mechanism during the machine’s regular travel. Therefore,
the operator must always be in the regular control position, i.e. behind the machine, and with both hands firmly holding the handle.
&'
=
$$2A failure to observe this policy will damage the machine.
7
The area growth must be cut and raked at least once a year!
7
EN English
1.3.1.1 Technical Data
.(734 C "
.(234 2,234
Length x Width (including the side cover) x Height mm 1755 x 795 x 1190
Weight kg 67 66
The machine's maximum working width cm 62,2
Safe slope operation
10°
Cutting disk speed
11
min
-1
1964
Blade peripheral speed m.s
-1
64
Travel speed km.h
-1
2,0 – 2,7 2,4
Machine's surface power
12
m
2
.h
-1
1244 - 1680 1502
Gearbox oil volume l (litre) 0,05
Gearbox oil quality API / SAE GL-4 (GL-5) / 90 (80W-90)
Table 3: Technical information on the brush cutter
1.3.1.2 Engine Information
 C "
Type Briggs & Stratton 875EXi Series
TM
Zongshen XP200
Displacement cm
3
190 196
Bore x stroke mm 68,3 x 51,8 70 x 51
Max. output/RPM (HP) kW/min
-1
(HP) 3,56/3200 (4,77) 3,6/3800 (4,82)
Max. torque/RPM
13
N.m/min
-1
11,87/2600 10/3000
Maximum (set) speed of the motor min
-1
3200 ± 100
Fuel consumption (Torque = 75%) l (litre).h
-1
/min
-1
1,4 /2600 -
Specific fuel consumption g/kW.h (l.h
-1
) - ≤ 395 (1,1)
Maximum (permanent) tilting of the motor
15°
Maximum (short term
14
) tilting of the motor 30°
Fuel tank volume
15
l (litre) 1
Fuel petrol (unleaded) oct. No. 91-95
Motor oil filling l (litre) 0,6
Oil grade SAE SAE 30 or 10W-30
Spark plug - CHAMPION RC12YC LG F6RTC
Table 4: Engine technical information
1.3.2 Description of the Machine and its Components
The brush cutter (
Fig. 2
) is built on a steel frame, to which all the important parts of the machine are attached. All the ( /,
 1, ,,  = and (7) are located on the handlebars. The handlebars are attached to the frame by means of a 1 and they are
height-adjustable in 6 positions.  . are used to firmly grip and guide the machine at work. The left hand side of the
handlebar features the travel =  that controls the machine’s forward travel. The right hand side features the disk  1 
 that turns ON (OFF) the cutting disk drive. The two control levers return to the starting position after releasing the handlebars
in an emergency and cut the engine power transmission. The cutting / features its 
.
, which stops it. The 
 , is controlled by the (7. The travel is ensured by a worm gearbox with a belt clutch that provides a smooth
force transmission (the machine starts moving smoothly) to the $ 2. The clutch gearbox is covered by its plastic  ). At
the front, there is the / with four 2. The operator is protected against flying cut growth items by a 
 (  and  7) of the cutting disk, meeting 0 (1)). The cut growth line spacing is secured by a removable ),
which is attached by a $=.
Actual speed of unloaded disc including the loss in the belt transmission.
(
The machine’s surface power depends on the mowed growth type.
)
Measured per F =/7
/
Short term - up to one minute.
2
Measured per F )/=
.
The automatic brake is an active safety feature that increases the machine safety.
8
AS 625 KM / AS 585 KM
  Cutting disk top cover . Drive cover   Machine frame  . Handle
( Front handle 1 Bolt  ( Tank cap  1 Disk drive clutch lever
) Side cover with a holder , Engine  ) Gearbox cover  , Lock button
/ Cutting disk = Side cover screw  / Strap with cables  = Travel clutch lever
2 Blade (4 pcs)  7 Cutting disk bottom cover  2 Wheels (7 Gas lever
Table 5: Legend on Fig. 2
1.4 Operating Instructions
1.4.1 Machine Assembly

Gripping points for unpacking from the box (per
Fig. 1
): grab the cutting disk at the front or use hole under the gearbox cover  , and the
machine frame tube in the rear (.
1.4.1.1 Machine Assembly Procedure
Assemble the machine per the following procedure:
(We recommend completing the assembly by two persons)
1. Per
Fig. 1
- take out both halves of the disk cover 2, bag ., bolt /, cover support =, both side cover components 1, and
bottom disk cover ,. Remove the cardboard insert between the handlebars and the engine from the box.
2. Grab the machine, using its gripping points at the front   and in the back ( and remove it from the box.
3. Lift the handlebars ) per
Fig. 1
, turn them a attach per
Fig. 10
step G  to the frame (select one of the 3 holes in the height-
adjusting handlebars and one of the two holes in the frame). Following G , pass the screw through, attach the flat washer, and
firmly tighten the handlebars with the wing nut . The bowden cables of the control levers must not be crossed - this would
reduce their service life! Remove the tightening straps from the bag and attach the bowden cables to the handlebars at the top
end of the handlebar tube bend. To fasten, 2 strapping tapes are sufficient. Cut the loose ends of the straps.
4. Following
Fig. 10
G), attach the bottom disk cover ( to the left side of the frame by means of 4 screws : and fasten it.
Tighten the screws.
5. Following
Fig. 10
G), fit the screw : into the hole in the right rear part of the frame, but do not tighten it. Insert the right
(bigger) part of the cover ) between the bottom plastic cover of the disk and machine frame, so the screws : and @ in the
frame fit into the three grooves in the cover marked with an arrow. Manually tighten the screw connection :. Do not tighten the
screw connection @ for the time being. Attach the right side of the cover by three screws : per G/. Manually tighten the
screw connection : per G/.
6. Following
Fig. 10
G2, insert a screw: into the rear part hole and slide the smaller left part of the cover towards the frame
from the machine’s left side and fasten it with two screws : per G.. Manually tighten the screws:. Connect both halves of
the cover together in the front section per G) by means of the two connections !. Tighten the screw connection !.
7. Following
Fig. 10
G1, fit the handle holder2 onto the left cover reinforcement and secure it with two screw connections!.
Attach the rubber handle component. to the fixed holder.
8. Tighten all the screw connections : and @ per G(, G), G/, G2 and G. !
9. Following
Fig. 10
G,, attach the rear (shorter) side cover to its shorter holder arm,, and then attach the side (longer) cover
to its longer holder arm1. Pull the strapping tapes through the cover holder holes and secure both covers1 and, against
sliding by tightening the tapes. Please shorten the loose ends of the tapes. Slide the shorter arm of the cover holder into the hole
in the frame. Tighten the fastening screw = per
Fig. 2
and make sure the side cover does not spontaneously fall.
1.4.2 Commissioning
$ (depending on different national regulations)!
A
17
'
1. Check the engine oil level or fill the engine with the specified type and amount of oil. Fill the tank with the prescribed quantity
and type of petrol.
2. .(234 – Move the accelerator lever to its @-%3 or 4H
18
position. The accelerator lever positions are described in
Fig. 9
.
All four of the main positions described are locked by a simple, protruding system in the lever body.
2,234 Move the accelerator lever to its 4H position. When the engine is cold, press the PRIMER three times to inject
the fuel to the carburettor
19
-
Fig. 23
.
$$+'I$
AJ&4J'
3. Start the engine by pulling on the hand starter cord
20
.
4. .(234 Let the new or cold engine run for about 30 seconds with the choke engaged (accelerator lever in the @-%3
position)
21
. After that, move the accelerator lever to the 4Hposition. Let the engine run in this position for about 30 seconds.
1
The original operating instructions and their Czech translation are attached to the machine.
,
The 4H position is used in the case of an automatic choke engine. For more information, see the engine operating instructions, please.
=
The engine startup instructions are described in detail in the engine operating instructions.
(7
The engine startup instructions are described in detail in the engine operating instructions.
(
In the case of an engine with automatic choke, let the engine run for about 30 seconds with the accelerator lever in the 4H position.
9
EN English
!
# 1 =
I'(
%II

1.4.2.1 Cutting disk starting
4%$

1. Start the engine
22
. Set the maximum speed of the motor using the accelerator lever. If the motor is cold, leave it at the maximum
speed for approx. 1 minute to warm up.
2. Grab the left handle of the handlebar with your left hand. With your right hand, following
Fig. 11
, move the control lever to its
top position until it is inserted into the strap with cables (.
3. Following
Fig. 11
, press the lock button ) on the strap (. Hold the button until the control lever   starts to move the strap
with cables ( while moving down to the handle.
4. Then, with a slow, slow movement of your right hand, press the control lever   on the right handle.
A$'
5. After starting the cutting disk, press the lever fully against the handle and hold it firmly.
           "  
$'#'
0B
With a new or cold engine, the engine may go out during the first few starts of the cutting disk drive. When the motor has warmed up,
this will no longer happen. If the cutting disk drive can not be started even after warming up the engine, make sure that there is no fault
per
Table 8.
1.4.2.2 Machine Start (Travel)
The travel is activated by the lever ( = in
Fig. 2
) on the left handle. Push the lever to the handle, and the machine will immediately
move forward. Once you press the lever and the machine starts moving forward, adjust your walking speed to the machine speed.
The travel clutch is a belt one, so you may press the clutch lever slowly - the machine does not move with a jerk, but smoothly.
$' &"
'

0$
1.4.2.3 Machine Stopping
To stop the machine travel, release the lever on the left handle. The machine travel will stop, but the cutting disc will continue to rotate.
The cutting disc drive will stop after you release the lever on the right handle.
The automatic brake will brake the cutting disc. Move the accelerator lever to the 4&0 or %Aposition.
$%II$$
$$%II
0$
$%IIA"'

1.4.2.4 Travel Speed Selection – AS 625 KM only
The machine features two travel speeds. A lower one CJ5 for dense, moist or tall growth, and higher one -J for thin, dry or
short growth.
&$+$
The change is made by moving the V-belt on the pulleys between the gearbox and the axle per
Fig. 14
. On the top cover of the gear
unit, there is a helpful sticker with a picture of the belt positions in the pulleys on the gearbox and the axle.
#$$%II%A
1. Following
Fig. 12
, loosen the plastic nut and lift the top gearbox cover (. Push in the direction of the arrow on the bottom of
the gearbox cover at the centre of the rear of the frame until the bottom cover ) releases and jumps from the projection in the
frame.
2. Slide the V-belt completely out of the pulley on the gearbox to the right into the slot in the frame between the pulley and the
machine frame tube.
3. Slide the V-belt forward for about 1.5 cm, and then move it to the wedge groove in the axle pulley per the selected gear. Check
visually and by touching whether the belt fits to the selected pulley groove.
4. Insert the V-belt into the groove in the gearbox pulley, corresponding to the selected gear. Make sure that the belt is seated
straight in the correct pulleys per the gear selected per
Fig. 14
. The belt must not cross!
((
The engine startup instructions are described in detail in the engine operating instructions.
10
AS 625 KM / AS 585 KM
5. Refit the two covers. Insert the top plastic cover ( per
Fig. 12
sideways under the engine plate, lock it, and tighten the plastic
nut  . Deflect the bottom plastic cover ) upwards, and place the hole in the cover foot on the frame projection. Release the
cover deflection, and the cover snaps into place.
1.4.3 Working with the Machine
1.4.3.1 The Machine Working Width
&$+$$$
We do not recommend utilizing the maximum working width (
Table 3
) allowed by the disc design. The operator cannot guide the
machine through the terrain sufficiently straight and accurately to cut the growth stand over the full width of the disk. We recommend that
the machine be guided partially through cut growth per the arrow in
Fig. 13
.
1.4.3.2 Growth Cutting Method
$$''
$'&'
When mowing in uneven terrain, care must be taken to ensure that the bottom disc continuously slides over the ground and does not
bounce. Disc bouncing results in a low-quality of growth mowing and uneven stubble.
Set the maximum engine speed, let the cutting disc spin at maximum speed, and then drive against the growth that you want to mow.
The mowed growth is ejected by the cutting disc to the right, on the side cover that defines rows.
When mowing, move through the growth so that the growth that is not mowed yet is always on the left side of the machine
(
Fig. 13
).
#$' Observe safe slope access (
Table 3
)!
If the cut growth is very dense, prickly, rotten or beaten, it is necessary to reduce the machine’s working width proportionally in such a
way that there is no significant reduction in cutting disk speed and thus reduced mowing quality.
1.4.3.2.1 Mowing Troubles
A$
$%II$
$$$$'$K
$
K$':'#
$$'
$$$'
' '
Immediately stop the machine travel and slightly back-up with the machine front gently lifted (pushing the handlebar
downwards). The space underneath the top cover partially cleans itself from the excessive grass mass. Then move again against
the growth.
(' %II'
Release both levers on the handlebars and lift the front of the machine by pushing on the handlebars. Slide the machine slightly
backward. Clean the area under the top cover and spread the grass mass on the surface. Start the engine, turn on the cutting
disk drive, and start moving against the growth.
1.5 Maintenance, Care, Storage
%$$+$'
To secure a long-term satisfaction with our product, it is necessary to provide it with due care and maintenance. By providing regular
maintenance you will prevent its rapid wear and you will secure correct operation of all its parts.
Observe all instructions concerning maintenance and adjusting intervals. We recommend that you keep records of operating hours and the
conditions under which the machine is used (these may be useful for servicing centres). We recommend that you have the post-season maintenance
implemented by one of our authorized service centres; the same applies to standard maintenance if you are not certain of your technical capabilities.
:$
$K$'
1.5.1 Travel Wheels
The travel wheels are an important part of the machine. The wheels carry the entire weight of the machine, transmit the engine power, and
engage the machine. The wheels contain tubes.
1.5.1.1 Tyre Pressure
For proper operation and to ensure a long service life of the travel wheels, especially the tyres, it is necessary to check the tyre pressure.
Perform the check before starting to work with the machine. Before the machine is shut down for a long time, apply the maximum tyre pressure.
Keep the same pressure in the left and right wheels – the machine better holds a straight track.
11
EN English
!KKLK
4Himum (
recommended
) tyre pressure: ()A& ( .7A or . or 21 or 7 .4A)
4&0imum
23
allowed tyre pressure: ,A& (/ A or (/ or (( or 7 (/4A
If there is a permanent tyre pressure leakage, make sure that there is no defect on the tyre tube – repair it if necessary.
&M'
1.5.2 Machine Lubrication
# $ $           
$'
&M'
In order to secure trouble-free and easy movement of all mechanical parts, it is necessary to pay adequate attention to lubrication. A few drops
of oil are usually enough (e.g. oil for bicycles). The gearbox is already factory-filled with a sufficient amount of oil, which is not necessary to change
over the life of the machine. Check the oil level and refill oil in case of any leakage.
1.5.2.1 Engine Oil Change
&$$'
Follow the instructions stated in the motor operating instructions. Shorten the change interval to one half, if you are to use your machine in a
dusty environment. When pouring oil out of the engine, tilt the machine to the side where the oil spout is fitted or disassemble the entire engine.
1.5.2.2 Lubrication Points
There is no need to remove any covers from the machine to lubricate the bowden cables on the handlebar. The other lubrication points may be
reached after removing the plastic covers. From a wide range of oils, any engine or gear oil or spray oil is suitable for lubrication. When selecting
plastic lubricants (grease) any lubricant intended for water pump lubrication is sufficient. However, its application usually requires the dismantling of
the respective slide.
Note:
When using plastic grease with graphite ingredient, the lubrication intervals may be extended during the season up to (2.
5

&$ 

5 I 0
Bowden cables and lock
button
at least 2x (5 drops) yes oil
Fig. 15
Cable entry into the bowden and
moving parts.
Disk drive pulleys every 10 hours (2 drops) yes grease
Fig. 16
Casing after removing the pulley
holder.
Travel clutch pulley every 10 hours (2 drops) yes grease
Fig. 17
Frame contact surface.
Brake key every 10 hours (1 drop) yes oil
Fig. 18
Screwed connections - yes grease
Fig. 10
G 
and
G,
Bolt and side cover screw.
Table 6: Lubrication intervals
1.5.3 Sharpening and Replacement of Working Blades
&$$'
If the cutting edges are worn or blades are damaged, causing machine vibrations, the cutting edges should be restored or the blades replaced
24
.
Note:
In the case of any unprofessional repair of blades using other than original parts, the manufacturer is not liable for any damages on the
machine or caused by your machine. The blade is embossed with a sign that indicates the manufacturer and is a check mark that the blade is an
original spare part.
M
$K'
$':'A$$
'
$%II
Procedure (per
Fig. 19
):
1) Hold the top disc to prevent it from rotating and remove the blade screw connection with a tubular spanner No. 16 ( (, ) and
/). First unscrew the nut ( and then the screw ).
2) Remove the blade   and blade mounting parts from the cutting disk. Straighten the edges and sharpen the blade cutting edges.
The inclination of the sharpened edge should be 30° with respect to the blade’s bottom plane.
3) Make sure all the blade mounting parts feature no visible damage. Otherwise, replace damaged parts with new ones.
4) Screw the blade screw assembly back in. The screw ) must be tightened
25
firmly. Lock the screw with its nut (.
()
If the tyre pressure is lower than the minimum, the tyre-casing structure will be damaged and the service life will be significantly reduced.
(/
The blades have two edges - they may be rotated as needed. In any case, the blade must be undamaged.
(2
Insufficient screw tightening leads in most cases to the destruction of the hardened pad around which the blade rotates.
12
AS 625 KM / AS 585 KM
&K$$
1.5.4 Belt Transmissions - Automatic Brake
The machine is equipped with modern design belts that do not require special care. It is only necessary to check them regularly, and
when there are cracks or tears on the belt surface, replace them. The factory setting of the tensioning pulleys must be checked after the
first approximately 5 hours of operation when the belt is breaking in. During breaking in, it is necessary to check the function of the
tensioning pulleys to prevent the tensioning pulley from being damaged due to the extension of the belt to its damage. It is also necessary
to check the automatic brake function during the run-in.
You may verify the correct function of belt drives in a simple way:
 $%0 7
K'
 $N%II'
 ?)'
If at least one of the checks failed, it is necessary to adjust the tensioning pulleys!
1.5.4.1 Adjusting of tension pulleys
&$$'
A  '2'/ B Remove the rear upper plastic cover to see both belts (
Fig. 20
) that move the machine forward. Try again to overcome
the terrain inequality and visually check which belt is slipping.
1) &O, tension it through unscrewing the screw   on the bowden cable end
26
in the direction of the arrow (away from the frame) for about 1 mm and repeat the check per 1.5.4 a). Continue with the
tensioning until condition 1.5.4 a) is met, and the machine is not moving forward when the travel clutch lever is released.
If it is no longer possible to unscrew the bolt  , screw it fully against the direction of the arrow and hook the spring at the end
of the cable into the distal hole in the pulley arm. Then, repeat the belt tensioning till condition 1.5.4 a) is met.
2) &: $K, tension it with the tensioning pulley. Release the tensioning
pulley by releasing the nut / located on the motor plate and tension the pulley in the direction of the arrow, using a suitable tool
(such as a screwdriver). Once tensioned, tighten the nut. Then check the correct travel gear operation.
As soon as you cannot adjust the tensioning pulleys so that the belt does not slip, the belt must be replaced.
A  '2'/ BRemove the front plastic cover to see the drive belt and disk drive pulley (
Fig. 16
). (Labels ( and ) in
Fig. 16
and
Fig.
20
are common and belong to the same bowden cable.)
1) Tension the belt by unscrewing the crew
27
) for
Fig. 20
about 1 mm in the arrow direction (away from the frame) and repeat
the check per 1.5.4 b). Continue with the tensioning till condition 1.5.4 b) is met. When the disk drive clutch lever is turned OFF
the belt must be at rest, and it must not vibrate or move.
If the screw ) in
Fig. 20
can no longer be unscrewed, screw it fully against the arrow direction and hook the spring ) on
Fig.
16
the cable end into the distal hole in the pulley arm. Then, repeat the belt tensioning till condition 1.5.4 b) is met.
$+
1.5.4.1.1 V-Belt Change
Replace the V-belt with a new one
28
every time cracks or cracks appear on the surface of the belt and also when the belt is worn
sufficiently by the operation that it can no longer be tensioned with its tensioning pulleys. The exact process of changing the individual belts
is not provided here because it would exceed the scope of these operating instructions. While changing, follow
Fig. 21
. Observe the belt
path around all the guide elements!
&$$'
1.5.4.2 Brake function check and adjustment
Check the automatic brake function after every 10 hours of operation. (You may perform a continuous check at work.)#
$2'
!$$'
&$$'
If the brake does not stop the spinning disk in the aforementioned time range, the brake bowden cable adjusted (
Fig. 16
and
Fig. 20
.
The adjustment screw that secures the brake bowden cable ( to the machine frame in
Fig. 20
must be screwed in against the arrow
direction (towards the frame), so that the axle clearance of the bowden bolt in the adjustment screw is 1 mm. Then check the automatic
brake function. If it is not possible to achieve sufficient brake performance by screwing the bolt (, fully, screw the brake bolt adjusting
screw on the handlebar so that the axle clearance of the bowden bolt in the adjusting screw is 1 mm and then check the automatic brake
function
29
.
&+
)7
M'
(.
Můžete využít i šroubu na opačném konci bowdenu upevněného k příčce řídítek. V tomto případě ho šroubujte směrem od příčky řídítek.
(1
You can also use the screw on the opposite end of the Bowden cable attached to the handlebar traverse. In such an event, screw it away from the handlebar traverse.
(,
Use exclusively genuine replacement parts. Proper gear function cannot be guaranteed when using V-belts from different manufacturers.
(=
May be performed in the opposite way – first screw in (towards the handlebar traverse) Brake bowden cable screw on the handles so the axial clearance is 1 mm in the adjustment
screw.
)7
The condition of the axial clearance of the brake cable in the adjusting screw is met.
13
EN English
1.5.5 Servicing intervals
 :$ ! :
Checking engine oil level yes per the engine operating instructions yes
Engine air filter cleaning checked every 10 hours yes
Washing - 2x yes
Removing dirt and mowed growth debris - after every mowing yes
Blade sharpening - as needed yes
Blade inspection and storage yes immediate replacement upon damage yes
Checking that the cutting disc is tightened yes - yes
Checking tightening of screwed connections yes every 5 hours yes
Lubrication checking the condition
Table 6 Table 6
V-belts check - every 20 hours yes
Table 7: Servicing intervals
1.5.6 Troubleshooting
A @ 
The cutting disc is not rotating The engine has not started Start the engine
The disk drive clutch lever is not pressed Press the lever
Insufficient belt tension Adjust the tension pulley
Torn belt Replace the belt
The belt has come off Re-mount the belt
Other defect Visit a service centre
The machine is not moving The engine has not started Start the engine
The travel clutch lever is not pressed Press the lever
Insufficient belt tension Adjust both the tension pulleys
Torn belt Replace the belt
The belt has come off Re-mount the belt
Other defect Visit a service centre
The engine will not start The petrol tank is empty Add petrol
The petrol supply line is closed Open the petrol supply line
Other defect Visit a service facility
The brake does not brake There is no axial clearance in the bowden cable, the cable is
stretched
Adjust the brake
The brake key is not loose Lubricate
Brake lining is worn - brake cannot be adjusted Visit a service facility
The machine travel will not stop Broken travel pulley spring Replace with a new one
The inner Bowden cable is stiff; bent Bowden cable Lubricate or replace the Bowden cable
The tension pulley does not return back to its position Lubricate
The cutting disc will not stop The tension pulley does not return back to its position Lubricate
The control levers do not return
back
The inner Bowden cable is stiff; bent Bowden cable Lubricate or replace the Bowden cable
Broken return spring Replace with a new one
Other defect Visit a service facility
Other defect Visit a service facility
Table 8: Troubleshooting
14
AS 625 KM / AS 585 KM
1.5.7 Storage
Prior to any long-term storage (e.g. at the season end) remove all the dirt and plant residues from the machine. Prevent unauthorized
persons from access to the machine. Protect the machine against weather impacts, but do not use any leakproof protection due to the
possibility of increased corrosion.
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#$B
Preserve the cutting disc blades.
Remove all the dirt and plant residues from the machine.
Repair any paint damage.
Drain the fuel from the fuel tank and carburettor (further instructions in the engine operating instructions).
Perform the post-season machine lubrication according to the
Table 6
.
Check the tyre pressure and inflate the tyres per 1.5.1.1 to the 4Hpressure value.
1.5.7.1 Machine Washing and Cleaning
#$$
$$'
0$$+!'
!$$$
I'((
'
1.5.8 Disposal of Packaging and the Machine at the End of its Service Life
When you unpack the machine you are bound to dispose of the packaging material according to national laws and decrees concerning
waste disposal.
#$$B
Demount from your machine all the parts that may still be used.
Drain oil from the engine into a suitable closing container and dispose it in a waste collection centre
31
.
Remove the plastic and non-ferrous metal parts.
The remaining machine and its removed demounted parts are to be disposed of according to national laws and decrees
concerning waste disposal.
)
The respective local authority will inform you of the disposal centre location.
15
EN English
2 Attached illustrations
I' B4C
  ( ) / 2 .
A
16
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,
2
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1
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.
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I'(B44@
=
(7
,
1
)
/
2
7
2
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.
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.
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AS 625 KM / AS 585 KM
A
A
A
 STOP position
The engine is not running.
It is used to turn off a
running engine.
Engine shutdown.
Refuelling.
Machine transport.
) MAX position
The engine runs at its
maximum speed. (Hare sign)
Working position
( MIN position
The engine runs at its idle speed.
(Turtle sign)
Short work brake.
/ CHOKE position
The engine choke is engaged.
Cold engine start.
It is not used in automatic
choke engines.
17
I'/B
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4
I'.B!$
I'1B!
I',B<
I'=B
P(P
P)P
P/P
P P
P/P
P)P
P(P
P P
EN English
GG  G( G)
G/ G2 G.
G1 G, G=
5B
I' 7B4A
18
:
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:
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:
:
!
!
:
:
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!
P P
P(P
P)P
P/P
P2P
P.P
P1P
P,P
@
: @ !
@
AS 625 KM / AS 585 KM
2
nd
gear
-J
1
st
gear
CJ5
19
I'(7B:$@+
I' .B:$
I' 2B5
I' (B<K@J
I' /B<
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)
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I' )B4##
%&5
%&5
%&5
%&5
%&5
%&5
%&5
%&5
I' 1B5
%&5
I' ,B5
%&5
I' =B:
(
/
)
(
)
:
/
)
(
EN English
20
I'( B" I'((BA$
I'()BAJ&4J
AS 625 KM / AS 585 KM
3 EC Declaration of Conformity
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This brush cutter is designed for the cutting of tall thin-grassed growths and woody undergrowth in the woods and on the meadow up to the maximum
height of 80 cm in maintained areas. There must be no foreign objects and surface unevenness on the cut surfaces. The cutter is not intended for park and
lawn maintenance.
B
Machinery Directive 2006/42/EC
Noise Emission Directive 2000/14/ EC
Electromagnetic Compatibility Directive 2014/30/EC
-MB
0 (1))8 0227 (B(771
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B
0&% ( 77(0 727
AB
Authorized Body No. 255
Notified body č. 1016
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The manufacturer also prepares and archives all technical documents regarding all directives relevant to the present EC declaration of conformity
21
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AS-Motor Germany GmbH & Co. KG
Ellwanger Straße 15
D-74424 Bühlertann
www.as-motor.de
THE HIGH GRASS MOWER AND 2 STROKE ENGINE MANUFACTURE
AS-Motor is your premium manufacturer for lawn and high grass mowers as well as 2 stroke
engines. We offer our customers professional technology for steep slopes, rough terrain, and
lawn care. Our extensive product range which includes hand-held entry-level devices up to the
world’s first all-wheel ride-on mower with remote control will always offer private customers,
municipalities service providers the right product. For more than 60 years, we have been
developing and producing with a high production depth in Southern Germany and supply our
dealer network in more than 30 countries all over the world.
Mulching mower
Mulching mower – the time-saving alternative!
AS-Motor mulching mowers shred the grass to create such a fine mulch,
almost an “invisible” fertiliser, that sinks right away back into the lawn.
Disposal of the cuttings is not required.
Professional lawn mower
Professional lawn mowers with rear or side discharge for every requirement,
even with all-wheel drive, brake and reverse gear.
Allmäher® brush cutter
An agile lawn mower for maintenance of extensive grassed areas. The
Allmäher® reliably mows and mulches metre-high grass, brushes and weeds.
Flail mower
High grass with undergrowth, steep slope or extensive areas in unknown
terrain? The movably mounted flail blades of the AS-Motor flail mower give
way to rocks and obstacles and chop the cuttings several times over.
Allmäher® ride-on brush
cutter
If extensive areas, weeds and undergrowth up to 1.2 m, the AS-Motor all-
wheel mowers are also perfect for steep and even extremely steep terrain.
Ease of use and high area performance combined in one compact ride-on
mower. For more safety, comfort and efficiency in difficult terrain we have
developed the innovative and the world’s first remote controlled ride-on
mower.
Rotary mower
The cost-effective alternative to the cutter-bar mower. Also ideal for feed
production. The grass is not shredded but deposited in straight rows as a
windrow next to the machine.
Weed remover
Careful and chemical-free weed removal. The AS-Motor weed removers
“WeedHex” mechanically clean paved areas and curb stones from growing
weeds – quickly, safely, and efficiently.
Text and figures © 2019
VL-31-2019
CSKV: 63006500071
Release: 11.2.2020
V1.0 EN
24

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